honda pgm HONDA CR-V 2000 RD1-RD3 / 1.G Workshop Manual

Troubleshooting
Troubleshooting Procedures
How To Begin Troubleshooting
When the Malfunction indicator Lamp (MlLl has been reported on, or there is a driveability problem, use the appropri-ate procedure below to diagnose and repair the problem.
A. When the MIL has come on:
1. Connect the Honda PGM Tester or an OBD Il scan tool to the 16P Data Link Connector (DLC) located behind theright side of the center console.
Turn the ignition switch ON (ll).
Check the DTC and note it. Also check and note
the freeze frame data.
Refer to the Diagnostic Trouble Code Chart and
begin troubleshooting.
NOTE:
. SeetheOBDll scan tool or Honda PGM Tester user's manuals for specific operating instructions.. The scan tool or tester can read the Diagnostic Trouble Codes (DTC), freeze frame data, current data, and otherEngine Control Module (ECM}/Powertrain Control Module (PCM) data.. Freeze frame data indicates the engine conditions when the first malfunction, misfire or fuel trim malfunction wasdetected. lt can be useful information when troubleshootino.
B. When the MIL has not come on, but there is a driveability problem, refer to the Symptom Chart on page 11-64.
C. DTCs will be indicated by the blinking of the Malfunction Indicator Lamp {MlL) with the SCS service connector con-nected.
Connect the SCS service connector to Service Check Connector as shown. {The 2P Service Check Connecror rslocated behind the right side of the center console.) Turn the ignition switch ON 0l).
DATA LINK CONNECTOR I16PI
1 1-60
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ll. Engine Controt Module (EcM)/Powertrain Control Module {PCM) Reset Procedure
Either of the following actions will reset the ECM/PCM.
. use the oBD ll scan tool or Honda PGM Tester to clear the ECM's/PCM's memory. (see the oBD ll scan tool or
Honda PGM Tester user's manuals for specific operating instructions )
. Turn the ignition switch oFF. Remove the BACK UP (RADIO) (7.5 A) fuse from the under-hood fuse/relay box for 10
seconos.
lll. Final Procedure {this procedure must be done after any troubleshooting)
1. Remove the SCS Service Connector if it is connected. lf the SCS service connector is connected. and there are no
DTCS stored in the ECM/PCM, the MIL will stay on when the ignition switch is turnsd oN (ll).
2. Do the ECM/PCM Reset Procedure.
3. Turn the ignition switch OFF
4. Disconnect the OBD ll scan tool orHonda PGM Tester from the Data Link Connector ( 16P)'
(cont'd)
1 1-61
BACK UP {RADIOI I7,5 AI FUSE
FUSE/RELAY BOX
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ECM/PCM Data
By connecting the OBD ll scan tool or the Honda PGM Tester to the 16P data link connector (OLC), various data can be
retrieved from the ECM/PCM. The items listed in the table below conform to the SAE recommended practice
The Honda PGM Tester also reads data beyond that recommended by SAE.
understanding this data will help to find the causes of intermittent failures or engine problems.
NOTE:
The ',operating values" given below are approximate values and may be different depending on the environment and
the individual vehicle.
Unless noted otherwise. "at idle speed" means idling with the engine completely warmed up, transmission in position
Park or neutral and the A,./C and all accessories turned otf.
DataDesc.iptionOp€rating ValuoFreeze Data
Diagnostic
Trouble Code
(DTC)
lf the ECM/PCM detects a problem, it will store it as a
code consisting of one letter and tour numbers
Depending on the problem, an SAE-defined code (Poxxx)
or a Honda-defined code (P'lxxx) will be output to the
tester.
lf no problem is detected,
there is no output.
YES
Engine SpeedThe ECN4/PCN4 computes engine speed from the signals
sent from the Crankshaft Position sensor.
This data is used for determining the time and amount of
fuel iniection.
Nearly the same as
tachometer indication
At idle speed:'97 - 98 models:
750 t 50 rpm'99 - 00 models:
730 f 50 rpm
YES
Vehicle SpeedThe ECM/PCM converts pulse signals from the Vehicle
Speed Sensor (VSSI into speed data.
Nearly the same as
speedometer indicationYES
Manifold
Absolute
Pressure (MAP)
The absolute pressure caused in the intake manifold by
engine load and speed.
With engin6 stopped:
Nearly the same as atmo-
spheric pressure
At idle speed:
2a - 41 kPa {210 - 310
mmHg, 8.3 - 12.2 inHg)
YES
Engine Coolant
Temperature
{ECT)
The ECT sensor converts coolant temperature into volt-
age and signals the ECM/PCM. The sensor is a thermistor
whose internal resistance changes with coolant tempera-
ture. The ECM/PCM uses the voltage signals from the
ECT sensor to determine the amount of injected fuel
With cold engine:
Same as ambient temPer-
ature and IAT
With engine warmed uP:
approx. 163 - 2'12'F
(73 - 100"c)
YES
Heated Oxygen
Sensor (HO25)
(Primary,
Sensor 1)
(Secondary
Sensor 2)
The Heated Oxygen Sensor detects the oxygen content in
the exhaust gas and sends voltage signals to the
ECMiPCM. Based on these signals, the ECM/PCM controls
the airlfuel ratio. When the oxygen content is high (that is.
when the ratio is leaner than the stoichiometric ratio), the
voltage signal is lower.
When the orygen content is low (that is, when the ratio
is richer than the stoichiometric ratio), the voltage signal
is higher.
0.0 - 1.25 V
At idle speed:
about 0.1 - 0.9
NO
(cont'd)
1 1-65
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NOTE:. When there is no Diagnostic Trouble Code (DTC) stored, the MIL will stay on if the SCSservice connector is connected and the ignition switch is on.. lf this svmotom is intermittent, check for:- A loose Fl E/M (15 Aifuse in the underdash tuse/relay box- A loose No. 13 FUEL PUMP {15 A) fuse in the under-dash fuse/relay box- An intermittent short in the wire between the PCM (C7) and the service check con-
- An intermittent short in the wire between the PCM (A18) and the gauge assembly- An intermittent shon in the wire betlveen the PCM (D4) and the MAP sensor- An intermiftent short in the wire between the PCM {D10) and the TP sensor.PGM-Fl main relay.'See the OBD ll scan tool or Honda PGM Tester user's manuals lor specilic operatinginstructions,
NOTE: An open or short in the wire between the PCM (C8) and the DLC will keep thescan tool or Honda PGM Tester lrom communicating with the PCM. You should ioterpretthis as no DTCS are indicated.
PCM CONNECTORc l3lPl scs .BRNI
lTo page 11 84)Wire sid6 of f€male terminalg
(cont'dl
11-83
The Malfunciion lndicator Lamo{MlL) stavs on o. comes on afteltwo seconds,
Check the Oiegnosiic TroubleCode (DTC):
1. Connect an OBD ll scan toolor Honda PGM Tester.2. Turn the ignition switch ON 1lli.3. Read the DTC with the scantool or Honda PGII Tester.
Go to troubleshooting procedures(s€€ page 11501.Are any DTCIs) indicated?
Ch6ck lh6 DTC by MIL indication:1. Turn the ignition switch OFF.2. Connect the SCS service con-nector to the service checkconnector.3. Turn the ignition switch ON (ll).
- Repair opon or short in wi.6between the PCM (C8) andData Link Connector.- Go to troubloshooting proce-
dur€s {3ee page 11-601.
Does the MIL indicate any DTc?
Try to start the engine.
Does the engine start?
Check tor a short in the wire{SCS line):1. Turn the ignition switch OFFand turn the ignition switchoN flt).2. Measure voltage between thePCM connector terminal C7and body ground.
Repair short to body ground inthe wire between PCM lCTl andservice check connector.ls there approx. 5 V?
(To page 1'l-84)
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PGM-FI System
Engine Control Module/Poweftrain Control Module (ECM/PCM) -'98 - 00 Models (cont'dl
NOTE:. When there is no Diagnostic Trouble Code IDTC) stored, the MIL will stay on iI the SCSservice connector is connected and the ignition switch is ON (ll).. lf this symptom is intermittent, check for:- An intermittent short in the wire between the ECM/PCM (A10) and the service checkconnoctor- An intermittent short in the wire between the ECM/PCM (At8l and the gaugeassemDty. See the OgD ll scan tool or Honda PGM Tester user's manuals for specific operatingrnstructions.
ECM/FCM CONNECTOF A {32P)
Wire side of femsle t6rminals
The Malfunction lndicator LamolMlll 3lays on or comes on aftertwo 3econds.
Check the Dirgnostic TroubloCod€ (DTCI:'1. Connect a scan tool or HondaPGM Tester.2. Turn the ignition switch ON (ll).3. Read the DTC with the scantool or Honda PGM Tester.
Go to troublGhooting procadura.(3€c prg€ l lS0l
check tho DTc by MIL indication:1. Turn the ignition switch OFF.2. Connect the SCS service con-nector to the service checkconnector,3. Turn the ignition switch ON (ll).
Ropair op.n ol Bhort in wirob.twe.n thc ECM/FCtrl (A21)
and D.i. Link Connoctor.Go to troublo3hootlng proc€-dur6. lt o pag. 11.6lrl
Does the MIL indicate any DTC?
Try to start the engine.
Sub3titute r known"good ECM/PCM .nd roch.ck. lt .ymptom/indic.tion gooa awsy, repl.cothe origin.l ECM/PCM.
Does the engine stan?
Check tor a 3hort in the wireISCS linel:1. Turn the ignition switch OFFand turn the ignition switchoN { ).2- Measure voltage betweenbody ground and the ECM/PCi, conneclor terminal A10.
Ropria ahort to body ground intho wi.c Mwe.n tho ECM/PCMlA10l and aarvic. check connsc-tor.
lTo page 1l-89)
11-88
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PGM-FI System
Intake Air Temperature (lAT) Sensor (cont'dl
The scan tool indicates Diagnostic Trouble code (DTC) P0112: A low voltage (high temperature) problem in theIntake Air Temperature 0AT) sensor circuit.
The IAT Sensor is a temperature dependant resistor (thermistor). The resistance of tho thermistor decreases as the intakeair temperature increases as shown below.
RESISTANCE IKO)
i')
)2 /
A tAr
9) (RED/YEU
-L
-. 32 aa rorr 1?a 2ra 2aa f.el-m 0 20 rto ao i0 too l2ofcl
INTAKE AIR TEMPERATUR€
It the engine is warm, it will b€ high-er than ambient temperature.
IAT SENSOR 2P CONNCCTOR (C'33I
- The MIL has been reDoned on.- OTC m112 is stored,- Or from Probable Caus€ List.
Problem vsrification:1. Turn the ignition switch ON flt).2. Check the IAT with the scantool.
ls 302'F (150'C) or higher (orH-Limit in Honda mode ofPGM Testeri or 0 V indicated?
ls the correct ambient temper-ature indicated,,?Beploce tho IAT sensor.
Intermittent failure, system i3 OKat this time. Ch6ck for poor con-nectiona o. loose wires rt C133{lAT s€nsorl and rt th6 ECM/pCtr4.Check for a short in the IAT sen-sot:1. Disconnect the IAT sensor 2p
2. Check the IAT with the scantool.
ls 302"F {150"C) or higher {orH-Limit in Honda mode ofPGM Tester) or 0 V indicated?Raplace the lAT aensor.
Ch€ck for a short in the wir6 llAtlinel:1. Turn the ignition switch OFF.2. Disconnect the ECM/PCM con-nector {D (16P}, C (31P)').3. Check for continuity betweenthe IAT sensor 2P connector terminalNo.2 and body ground.
Repair short in the wi.o botweenth6 ECM/rcM {D8, C25*l and th6IAT 3ensor.
Substitute a known-good ECM/PCM and recheck. lf normel IATis indicaled, replace the originalECM/PCM,
*: '98 - 00 models
1 1-96
Wi16 side of femsle terminals
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The scan tool indicates Diagnostic Trouble Code (DTC) P0113: A high voltage (low temperature) problem in the
Intake Air Temperature (lAT) sensor circuit.
IAT SENSOR 2P CONNECTOR ICl33I
sG2{GRN/BIIO
JUMPEN WNE
IAT IRED/YELI
Wire side ol female terminals
YES
_!!7rqd9ll_____-
FCM CONNECTOR O IT6PI
IAT IRED/YEL)sG2IGRN/BLK}
JUMPER w|BE
Wire side of female terminals
l
(cont'd)
11-97
The MIL has been reported on.OTC P0113 is stored.
Problem v€rification:1. Turn the ignition switch ON (ll).
2. Check the IAT with the scantool,
Intermiftent failure, syatem is OKat this time. Ch.ck for Door con-nections or loose wires at c133
llAT s6nsorl and at the ECM/PCM.
ls -4'F (-20"C) or less (or L Limitin Honda mode of PGM Tester)or5 V indicated?
Check lor an open in the IAT sen-sor:1. Disconnect the IAT sensor 2Pconnector,2. Connect the IAT sensor 2P connector terminals No. 1 andNo. 2 with a ,umper wire.3. Check the intake air tempera'ture with the scan tool.
ls -4'F (-20"C) or less (or L-Limitin Honda mode oI PGM Tester)or5 V indicated?Replace the IAT sensor.
Check lor en opan in the wires
llAT, SG2 lines):1. Turn the ignition switch OFF.2. Connect PCM connector ter-minals D8 and D11 with a
3. Turn the ignition switch ON lll).4. Check the IAT with the scantool.
Rgpair open in the wires b€tweenthe PcM (D8. D11) and rhe IAT3en30r,
ls -4"F {-20"C) or Iess (or Llimitin Honda mode ot PGM Tester)or5 V indicated?
(To page 11-98)
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PGM-FI System
Check for an open in the wires{lAT, SG2lines):1. Turn the ignition switch OFF.2. Connect ECM/PCM connectorterminals C18 and C25 with ajumper wire.3. Turn the ignition switch ON (ll).4. Check the IAT with the scantool.
ls -4'F 1-20"C) or less (or L limitin Honda mode of PGM Testeri or5 V indicated?
Repsir op€n in the wirca batweenthe ECM/PCM 1C18, C25l and theIAT s€nsor.
Substitute a known-good ECM/PCM rnd recheck, lf normal IATis indicated, leplaco the originslECM/PCM.
Intake Air Temperature (lATl Sensor (cont'd)
(From page 11,97)
'l
ECM/PCM CINNECTOR C t3lPl
257II
./ 16171819 202122234 Wp,29c)31
sG2IAT {RED/YELI{GRN/BLK)
JUMPER WIRE
Wire side of fernale terminals
I
1 1-98
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PGM-FI System
Engine Coolant Temperature (ECTI Sensor {cont'd)
[F011' The.scan tool indicates Diagnostic Trouble Code (DTC) P0117: A low voltage (high temperature) problem in the: Engine Coolant Temperature (ECT) sensor circuit.
ECT SENSOR 2P CONNECTOR {C114I
Wire side of female terminals
- The MIL has been rooortod on.- DTC ml17 is sto.od.
Problem verification:1. Turn the ignition switch ON {ll).2. Check the ECT with the scantool,
Intermittont f.ilure, sysiom is OKat thk time. Check for poor con-nections or loo3e wire3 at C1lil(ECT sensorl and et the ECM/PCM.
ls 302"F (150'C) or higher (or
H Limit in Honda mode otPGM Tester) or 0 V indicated?
Check for a Bhort in the ECT sen-301:'1. Disconnect the ECT sensor 2Pconnefior,2. Check the ECT with the scantool.
ls 302"F (150"C)or higher (or
H-Limit in Honda mode ofPGM Tester) or 0 V indicated?
Check for r shorl in the wirs(EgT linel:1. Turn the ignition switch OFF.2. Disconnect the ECM/PCM con-nector D (16P), (C (31P)*1.3. Check tor continuity betweenthe ECT sensor 2P connectorterminal No. 1 and bodyground.
Repair short in the wir€ betweenthe ECM/FCM (D2, C26rl ,nd th6ECT senaor.
ls there continuity?
Substitute a known-good ECM/PCM and recheck. It normal ECTi! indicatod, replaco the oiiginalECM/PCM.
*:'98 - 00 models
1-1
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The scan tool indicates Diagnostic Trouble Code {DTC) P0118: A high voltage {low temperature) problem in the
Engine Coolant Temperature (ECT) sensor circuit.
ECT SENSOR 2P CONNECTOB (C11ill
ECT(ncD/wlrT)
ECTIREDAAIHT)
Wirc side of lemale terminals
sG2(GRN/8LKI
PCM CONNECTOR D {T6PI
JUMPER WIRE
JUi,IPEB WNE
IGRN/BLX}
Wire side oI female terminals
(cont'd)
1 1-101
The MIL has be€n reported on.DTC P01'18 is stor€d.
Problem verification:1. Turn the ignition switch ON {ll).2. Check the EcT with the scantool-
Intermiftent tailu.€,3ystem is OKat this time, Checl foJ poor con-n€ction3 or loose wires et C1'14(ECT ren3or) and at the ECM/PCM.
ls -4"F (-20'C) or less (or L-Limitin Honda mode ot PGM Tester) or5 V indicated?
Check for an open in the ECT sen-
1. Disconnect the ECT sensor 2Pconnector.2. Connect the ECT sensor 2Pconnector terminals No. 1 andNo. 2 with a jumper wire.3. Check the ECT with the scantool.
ls -4'F (-20'C) or less (or L'Limitin Honda mode of PGM Tester)or5 V indicated?
Check for an open in the wiies{ECT, SG2 lines):1. Turn the ignition switch OFF.2. Connect PCM connector terminals D2 and D11 with a
iumper wire.3. Turn the ignition switch ON {ll}.4. Check the ECT with the scantool,
ls -4"F (-20'C) or less (or L-Limitin Honda mode of PGM Testerior5 V indicated?
Repair open in th6 wire! botwe€nthe PCM lD2, D'l1l and the ECT3€n30t.
('97 model)
(To page 11-102)
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