park assist HONDA CR-V 2000 RD1-RD3 / 1.G Workshop Manual

--
-
METRICITEMENGLISHNOTES
AIR CONDITIONINGCooling capacity3,520 Kcal/h j 14,000 BTU/h
Compressor Type/manutacturerNo. of cylinderCaPacityMax. speedLubricant capacityLubricant type
Scroll/KElHlN
85.7 mf/rev | 5.23 cu'in/rev10,000 rpm130mf 1 algIlozsP-10
Condenser TypeCorrugated fin
Evaporator TypeCorrugated fin
Blower TypeMotor inputSpeed controlMax. capacity
Sirocco fan200 w 112 v4-Speeo440 m3/h 15,500 cu fvh
Temperature control
Compressor clutch TypePower consumptionDry, single plate, poly-V-belt drive40 W max./12 VAt 68'F (20 C)
Befrigerant TypeOuantity
HFC-134a 1R-134a)zoo o' g 24j an oz
STEERING SYSTEMTypeOverall ratioTurns, lock to lockSteering wheel diameter
Power assisted, rack and pinion
SUSPENSIONType Front
Bear
Shock absorber Front and Rear
Independent double wishbone, coil springwith stabilizerIndependent double wishbone, coil springwith stabilizerTelescopic, hydraulic nitrogen gas tilled
WHEEL ALIGNMENTCamber
CasterTotaltoe
FronthearFrontFrontRear0inln 1/16 in0mmln2mm
0'- r"00'2.10'
BRAKE SYSTEMTvpe
Pad surface areaLining surface areaParking brake
Front
RearFrontRearTvpe
Power-assisted selt-ad,ustingventilated discPower assisted self-adiusting drum49 cm, x 2 7.6 sq-in x 273 cm, x2 11.3 sq-in x 2Mechanical actuating, rear two wheel brakes
Drum brake
TIRESize and pressureSee tire inlormation label.
ELECTRICALBafteryStarterAlternator
In under-dash fuse/relay boxIn under hood fuse/relay box
In underhood ABS fuse/relay boxHeadlightsFront turn signal lights
Front parking lightsFront side marker lightsRear side marker lightsRear turn signal lightsErake/parking lightsBack-up lightsCeiling lights {fronvrear)License plate lightSpotlightsHigh mount brake lightlgnition key lightAshtray lightGauge lightsIndicator lightslllLrmination and pilot IightsHeater illumination lights
12 V, 36 AH/s HR12V 1.0, 1.1 kW12V 100A
7.5 A, 10 A, 15 A, 20 A7.5 A, 10 A, 15 A, 20 A, 30 A, 40 A'100 A7.5 4,20 A. 40 A12V 60/55 W12 V- 21 W ('97 model),12 V - 27 W ('98-00 models)12V 5 W {'97 model),3 CP ('98 - 00 models)12V-8W12 V,3 CP12V-21W12 V 2115 W12V 21 CP (18 W)12V-8W12V-8W12V-5W12V -21W
12 V- 1.4 W12V 1.4 W12 V 1.4 W,3 W,3.4 W12V-0.84W, 1.12 W, 1.4 W,3 W, LED12 V - 0.84 W, 1.4 W, LED12 V,1.4 W
2-13
www.emanualpro.com

Steering
Special Toofs ............. 17-2
Component Locations
Index ................ ....... 17-3
Troubleshooting
General Troubleshooting ................ 1 7-4
Noise and Vibration ......................... 17-8
Fluid Leaks ............. 17-10
Inspection and Adiustment
Steering Operation .......................... 17-12
Power Assist Check
With Vehicle Parked ....................
Steering Linkage and Gearbox .......
Pump Belt
Rack Guide Adjustment ...................
Fluid Rep|acement ...................,,.,....
Pump Pressure Check .................,,...
*Steering Wheel
Removal ................. 17-18
*Steering Column
Removal/lnstallation ................ ....... 17 -2O
lnspection .............. 17-21
Steering Lock Replacement ............ 17 -22
Power Steering Hoses, Lines
Ffuid Leakage Inspection ................. 17 -23
Repfacement .......... 17-23
Power Steering Pump
Repfacement .......... 17-24
Disassembly ...........17-25
fnspection .............. 17-26
Reassembly ............ 17-28
Power Steering Gearbox
Removal ................. 17-31
Disassembly ........... 17-34
Reassembly ............ 17-40
Ball Joint Boot Replacement .......... 17-50
Installation ............. 17-51
17-12
17-13
17-14
l7-15
17-15
17-16
Disassembly/Reassembly............... 17-18
4'%/b.......... -r'-7--a/
SUPPLEN\EN AL RES\RA(N SYSTES{ (SRS\
This model has an SRS which includes a driver's airbag in the steering wheel hub. a passenger's airbag in the dashboardabove the glove box ('97 - 00 models), and seat belt tensioners in the seat belt retractors ('98 - 00 models). Informationnecessary to safely service the SRS is included in this Service Manual. ltems marked with an asterisk (*) on the contentspage include, or are located near, SBS components. Servicing. disassembling or replacing these items will require specialprecautions and tools, and should only be done by an authorized Honda oearer.
To avoid rendering the SRS inoperative, which could lead to peFonal iniury or death in the event of a sevore trontalcollision. allSRS service work must be performod by an authorized Honda dealer.lmproper service procedurgs, including incorrect removal and installalion of the SRS, could lead to personal iniurycaused by unintontional deployment of th€ airbags {'97 - 00 models), and seat belt tensioners ('98 - 00 modelsl.Do not bump the SRS unit. Otherwise, the system may lail in case ot a collision, or the airbags may deploy when theignition switch is ON (lll.
SRS electrical wiring harnesses are identitied by yellow colof coding. Ralated components are located in the steeringcolumn, front console, dashboard, dashboard lower panel, and in the dashboard above the glove box. Do not use elec-trical test equipment on these cilcuits,
www.emanualpro.com

Inspection and Adjustment
Steering Operation
Place the front wheels in the straight ahead position.
and measure the distance the steering wheel can be
turned without moving the front wheels.
ROTATIONAL PLAY: 0 - 10 mm (0 - 0.39 inl
lf the play exceeds the limit, perform rack guide adjust-
ment (see page 17-15).
lf the play is still excessive after rack guide adjustment,
inspect the steering linkage and gearbox as described
on the next page.
ROTANONAL PLAY
+i r
17-12
Power Assist Check with
Vehicle Parked
1. Check the power steering fluid level (see page 17-
15) and pump belt tension (see page 17-14).
2. Start the engine, allow it to idle, and turn the steer-
ing wheel from lock-toiock several times to warm
up the fluid.
3. Aftach a spring scale to the steering wheel, With the
engine idling and the vehicle on a clean. dry floor,
pull the scale as shown and read it as soon as the
tires begin to turn.
SPRINGSCALE(Commercially
available)
The scale should read no more than 29 N (3.0 kgf,
6.6 lbfl. lf it reads more, check the gearbox and
oumo.
f::1-tE
www.emanualpro.com

Rack Guide Adjustment
1.
6.
7.
5.
4.
Set the wheels in the straight ahead position.
Loosen the rack guide screw locknut with the spe-
cialtool, then loosen the rack guide screw.
For'98 - 00 models, remove the rack guide screw.
Remove the old sealant from rack guide screw
threaded section, and apply new sealant to the first
three threads. Loosely install the rack guide screw
on the steering gearbox.
RACK GUIDE SCREW
LOCKNUT25 N.m
12.5 kgt m, 18lbtftl
Tighten the rack guide screw to 25 N.m (2.5 kgf'm,
18 lbf.ft), then loosen it.
Retighten the rack guide screw to 3.9 N'm (0.4
kgf.m, 2.9 lbf.ft), then back it off to specified angle.
Specified Return Anglo:
37 model: 10 r 5"'98 - 00 modeb: 20' Max
Tighten the locknut while holding the rack guide
screw.
Check for tight or loose steering through the com-
plete turning travel.
Perform following inspections:
. Steering operation (see page 17-12).
. Power assist with vehicle parked
Fluid Replacement
Check the reseryoir at regular intervals, and add the rec-
ommended fluid as necessary.
CAUTION: Always use Gsnuine Honda Power Steering
Fluid-V or S. Using any other type of power steering
tluid or automatic transmission fluid can cause increassd
wear and poor steering in cold w3athel.
SYSTEM CAPACITY:
0.85 liter {0.90 US. qt. 0.75 lmp.qtl
at disasssmbly
RESERVOIR CAPACITY:
0.,1 liter (0.42 US. gt, 0.35 lmp.qi)
UPPEN LEVEL LINE
LOWER LEVEL LINE
1.Raise the reservoir. then disconnect the return hose
to drain the reservoir. Take care not to spill the fluid
on the body and parts. Wipe off any spilled fluid at
once.
2, Connect a hose of suitable diameter to the discon-
nected return hose, and put the hose end in a suit-
able container.
3. Stan the engine. let it run at idle, and turn the steer-
ing wheel from lock-to-lock several times. When
fluid stops running out of the hose, shut off the
engine. Discard the fluid.
4. Beinstallthe return hose on the reservoar.
5. Fill the reservoir to the upper level line,
6. Start the engine and run it at fast idle. then turn the
steering from lock-to-lock several times to bleed air
from the system.
7. Recheck the fluid level and add some if necessary.
Do not fill the reservoir beyond the upper level line.
www.emanualpro.com