steering HONDA ELEMENT 2003 1.G Service Manual

Bumps, holes, rocks, and other
obstacles can be hazardous. Debris
in the road can damage your
suspension or other components.
Even small rocks can cut your tires.
More important, because your
vehicle has a high center of gravity,
driving over a large obstacle, or
allowing a wheel to drop into a deep
hole, can cause your vehicle to tip or
roll over.
Drive slow enough to observe
obstacles ahead and maneuver
around them. If you can’t avoid a
serious obstacle, turn around and
look f or a better route.
Bef ore driving up or down a hill, stop
and assess the situation. If you can’t
clearly see all road conditions (good
traction, no bumps, holes, or other
obstacles, a safe way out, etc.) walk
the slope bef ore you drive on it. If
you have any doubt about whether
you can saf ely drive on the slope,
. Find another route.
If you are driving up a hill and f ind
that you cannot continue (because of
the steepness, a large obstacle, etc.), . Your vehicle
could roll over. Slowly back down the
hill, f ollowing the same route you
took up the hill.
You should have no problem making
sharp turns at low speed on level
ground. But never make an abrupt
turn at higher speeds, on or of f
pavement. With a higher center of
gravity, your vehicle can more easily
tip or roll over. Off-highway, the basic turning
technique is to drive at low speed
and gradually adjust the amount of
steering to suit the surf ace. Test your brakes from time to time
to make sure they are operating
properly. This will also give you a
f eel f or how much traction you have
on a given surf ace.
don’t do it
do not try to turn around
Avoiding Obstacles
Driving on Slopes
Off-Highway Guidelines
Driving
T urning
203

This section explains the importance
of keeping your vehicle well
maintained and why you should
f ollow basic maintenance saf ety
precautions.
This section also includes
Maintenance Schedules f or normal
driving and severe driving conditions,
a Maintenance Record, and instruc-
tions f or simple maintenance tasks
you may want to take care of
yourself .
If you have the skills and tools to per-
f orm more complex maintenance
tasks on your Honda, you may want
to purchase the Service Manual. See
page f or inf ormation on how to
obtain a copy, or see your Honda
dealer.......................
Maintenance Saf ety .208
.
Important Safety Precautions . 209
.................
Maintenance Schedule . 210
...
Required Maintenance Record . 217
.......
Owner Maintenance Checks . 219
..............................
Fluid Locations .220
......................................
Engine Oil .221
..................................
Adding Oil .221
....................
Recommended Oil .221
..............................
Synthetic Oil .222
....................................
Additives .222
.....
Changing the Oil and Filter . 223
.............................
Cooling System .225
............
Adding Engine Coolant . 225
.......
Replacing Engine Coolant . 227
....................
Windshield Washers .230
.......................
Transmission Fluid .231
..........
Automatic Transmission . 231
5-speed Manual .........................
Transmission .232
.................
Rear Dif f erential Fluid . 233
................
Brake and Clutch Fluid . 234
............................
Brake System .234
...........................
Clutch System .235
..............................
Power Steering .235
.....................
Air Cleaner Element .236 ....................................
Hood Latch .237
....................................
Spark Plugs .238
..............................
Replacement .238
............................
Specif ications .239
...........................................
Battery .240
.................................
Wiper Blades .242
..............
Air Conditioning System . 245
..................
Dust and Pollen Filter . 246
.......................................
Drive Belt .248
...............................................
Tires .249
......................................
Inf lation .249
Recommended Tire Pressures f or Normal ...........................
Driving .250
..................................
Inspection .251
..............................
Maintenance .251
.............................
Tire Rotation .252
...
Replacing Tires and Wheels . 253
......................
Wheels and Tires .254
..........................
Winter Driving .254
.............................
Snow Tires .254
............................
Tire Chains .255
.............................................
Lights .256
.....................
Headlight Aiming .258
........................
Replacing Bulbs .258
....................
Storing Your Vehicle .266
323
Maintenance
Maint enance207

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Maint enance212
Service at the indicated distance or time whichever comes first.miles x 1,000
km x 1,000
months 10
16
50
8070
112 110
176
Check oil and coolant at each fuel stop
Every 3 years (independent of mileage)
At 120,000 miles (192,000 km) or 10 years,
then every 60,000 miles (96,000 km) or 5 years
20
32
30
4840
64 60
9680
128 100
160
Replace at 120,000 miles (192,000 km) or 6 years, then every 90,000 miles (144,000 km) or 5 years.
See information on maintenance and emissions warranty, last column, page . Inspect every 110,000 miles (176,000 km), otherwise adjust only if noisy
Every 110,000 miles (176,000 km)Every 30,000 miles (48,000 km)
Service the following items at the recommended intervals.
Check engine oil and coolant
Replace engine oil
Rotate tires (Check tire inflation and condition at least once per month)
Replace engine oil filter
Inspect front and rear brakes
Check parking brake adjustment
Visually inspect the following items:
Tie rod ends, steering gear box, and boots
Suspension components
Driveshaft boots
Brake hoses and lines (including ABS)
All fluid levels and condition of fluidsExhaust system
Fuel lines and connections
Inspect and adjust drive belt
Replace dust and pollen filter
Replace transmission fluid
Inspect idle speed
Replace rear differential fluid (4WD)
Replace air cleaner element
Replace spark plugs
Inspect valve clearance
Replace engine coolant
Replace brake fluid 90
144
Every 160,000 miles (256,000 km) or 8 years 120
192
24 4872
12 3660
M/T
A/T
:
: 211
Maintenance Schedule for Normal Conditions

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Maint enance213
U.S. Owners
Canadian Owners
A, B, C, D
A
B
C
D
Refer to page to determine which schedule to use.
Use the Maintenance Schedule for Severe Conditions.
Service at the indicated distance or time, whichever comes first. Do the items in as required for each distance/time.
Replace engine oil.
Rotate tires (follow pattern on page252).
Replace engine oil filter.
Inspect front and rear brakes.
Check parking brake adjustment.
Inspect tie rod ends, steering gear box, and boots.
Inspect suspension components.
Inspect driveshaft boots.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids, and check
for leaks. Inspect exhaust system.
Inspect fuel lines and connections.
Inspect and adjust drive belt.
Replace dust and pollen filter.
Replace air cleaner element every 30,000 mi/48,000
km (independent of time).
10,000 mi/16,000 km/1 yr
20,000 mi/32,000 km/1 yr
30,000 mi/48,000 km
30,000 mi/48,000 km/2 yrs
40,000 mi/64,000 km/2 yrs
3yrs
50,000 mi/80,000 km/3 yrs
60,000 mi/96,000 km
60,000 mi/96,000 km/3 yrs
70,000 mi/112,000 km/4 yrs
80,000 mi/128,000 km/4 yrs
90,000 mi/144,000 km
90,000 mi/144,000 km/5 yrs
100,000 mi/160,000 km/5 yrs
110,000 mi/176,000 km
6yrs
110,000 mi/176,000 km/6 yrs
120,000 mi/192,000 km
120,000 mi/192,000 km/6 yrs
120,000 mi/192,000 km/10 yrs
160,000 mi/256,000 km/8 yrs Do items in A.
Do items in A, B.
Do item in D.
Do items in A, C.
Do items in A, B.
Replace brake fluid (independent of mileage).
Do items in A.
Do item in D.
DoitemsinA,B,C.
Do items in A.
Do items in A, B.
Do item in D.
Do items in A, C. Replace rear differential fluid (4WD).
Do items in A, B. Inspect valve clearance, cold engine.
Replace spark plugs.
Replace brake fluid (independent of mileage).
Do items in A.
Do item in D. Replace transmission fluid (M/T).
Replace transmission fluid (A/T), then
replace every 90,000 mi/144,000 km/5 yrs.
DoitemsinA,B,C. Replace engine coolant, then replace every
60,000mi/96,000km/5 yrs. Inspect idle speed. :
212
See information on maintenance and emissions warranty, last
column, page .
Check engine oil and coolant at each fuel stop.
Check and adjust valve clearance, cold engine, only if noisy.
NOTE: 211
Maintenance Schedule for Normal Conditions (listed by distance/time)

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Maint enance214
Service at the indicated distance or time whichever comes first. miles x 1,000
km x 1,000
months
Replace every 5,000 miles (8,000 km) or 6 monthsCheck oil and coolant at each fuel stop
10
16
50
8070
112 110
176
At 120,000 miles (192,000 km) or 10 years,
then every 60,000 miles (96,000 km) or 5 years Every 3 years (independent of mileage)
At 60,000 miles (96,000 km) or 3 years, then every 30,000 miles
(48,000 km) or 2 years
20
32
30
4840
64 80
128 100
160
See information on maintenance and emissions warranty, last column, page . See dust and pollen filter on page for replacement information under special driving conditions. Inspect every 110,000 miles (176,000 km), otherwise adjust only if noisy
Every 110,000 miles (176,000 km)
Every 15,000 miles (24,000 km) in dusty conditions,
otherwise use normal schedule
Service the following items at the recommended intervals.
60
96 90
144
Check engine oil and coolant
Replace engine oil
Rotate tires (Check tire inflation and condition at least once per month)
Replace engine oil filter
Inspect front and rear brakes
Lubricate all hinges, locks, and latches
Visually inspect the following items: Tie rod ends, steering gear, box, and boots
Suspension components
Driveshaft boots
Check parking brake adjustment
Visually inspect the following items: Brake hoses and lines (including ABS)
All fluid levels and condition of fluidsExhaust system, Fuel lines, and connections
Lights and controls, Vehicle underbody
Inspect and adjust drive belt
Replace dust and pollen filter
Replace transmission fluid
Replace rear differential fluid (4WD)
Inspect idle speed
Replace air cleaner element
Replace spark plugs
Inspect valve clearance
Replace engine coolant
Replace brake fluid Every 160,000 miles (256,000 km) or 8 years120
192
24 4872
12 3660
M/T
A/T
:
: 246
211
Maintenance Schedule for Severe Conditions

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CONT INUED
Maint enance215
U.S. Owners
Canadian Owners A, B, C, D, E
A
B
C
D
E
Refer to page to determine which schedule to use.
Use the Maintenance Schedule for Severe Conditions.
Service at the indicated distance or time, whichever comes first. Do the items in
as required for each distance/time.
Replace engine oil.
Replace engine oil filter.
Inspect front and rear brakes.
Rotate tires (follow pattern on page 252).
Lubricate all hinges, locks, and latches with
multipurpose grease.
Inspect tie rod ends, steering gear box, and boots.
Inspect suspension components.
Inspect driveshaft boots.
Check parking brake adjustment.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids, and check
for leaks. Inspect exhaust system.
Inspect fuel lines and connections.
Check all lights.
Inspect the underbody.
Inspect and adjust drive belt.
Replace dust and pollen filter .
Replace air cleaner element every 15,000 mi/
24,000 km (independent of time) under dusty
conditions, otherwise use Normal Conditions
schedule.
Do item in A.
Do items in A, B.
Do items in A, E.
DoitemsinA,B,C.
Do item in A.
Do item in E.
DoitemsinA,B,D.
Do item in A.
DoitemsinA,B,C.
Do items in A, E.
Replace brake fluid (independent of mileage).
Do items in A, B.
Do item in A.
Do item in E. Replace transmission fluid (M/T).
Replace transmission fluid (A/T).
Replace rear differential fluid (4WD).
DoitemsinA,B,C,D.
Do item in A.
Do items in A, B.
Do items in A, E.
DoitemsinA,B,C.
Do item in A.
Do item in E. Replace transmission fluid (A/T).
DoitemsinA,B,D.
5,000 mi/8,000 km
10,000 mi/16,000 km/1 yr
15,000 mi/24,000 km
20,000 mi/32,000 km/1 yr
25,000 mi/40,000 km
30,000 mi/48,000 km
30,000 mi/48,000 km/2 yrs
35,000 mi/56,000 km
40,000 mi/64,000 km/2 yrs
45,000 mi/72,000 km
3yrs
50,000 mi/80,000 km/3 yrs
55,000 mi/88,000 km
60,000 mi/96,000 km
60,000 mi/96,000 km/3 yrs
65,000 mi/104,000 km
70,000 mi/112,000 km/4 yrs
75,000 mi/120,000 km
80,000 mi/128,000 km/4 yrs
85,000 mi/136,000 km
90,000 mi/144,000 km
90,000 mi/144,000 km/5 yrs 212Maintenance Schedule for Severe Conditions (listed by distance/time)

Fluid Locations
Maint enance220
ENGINE OIL
FILL CAP
ENGINE OIL
DIPSTICK
(Orange loop)
POWER STEERING
FLUID
(Red cap)
WASHER FLUID
(Blue cap)
RADIATOR CAPBRAKE FLUID
(Gray cap)
AUTOMATIC
TRANSMISSION
FLUID DIPSTICK
(Yellow loop)
ENGINE COOLANT
RESERVOIR CLUTCH FLUID
(5-speed Manual
Transmission only)
(Gray cap)

Always use Honda Power Steering
Fluid. If it is not available, you may
use another power steering f luid as
an emergency replacement.
However, continued use can cause
increased wear and poor steering in
cold weather. Have the power
steering system f lushed and ref illed
with Honda PSF as soon as possible.
A low power steering f luid level can
indicate a leak in the system. Check
the f luid level f requently, and have
the system inspected as soon as
possible.
Check the level when the engine is
cold. Look at the side of the
reservoir. The f luid should be
between the UPPER LEVEL and
LOWER LEVEL. If it is below the
LOWER LEVEL, add power steering
f luid to the UPPER LEVEL.
The f luid level should be between
theMINandMAXmarksontheside
of the reservoir. If it is not, add
brake f luid to bring it up to that level.
Use the same fluid specified for the
brake system.
Low f luid level can indicate a leak in
the clutch system. Have this system
inspected as soon as possible. Power Steering
Clutch System
Brake and Clutch Fluid, Power Steering
Maint enance235
LOWER LEVEL
MAX
MIN UPPER LEVEL
T urning the steering wheel to f ull lef t
or right lock and holding it there can
damage the power steering pump.

It is best to replace all f our tires at
thesametime.If thatisnotpossible
or necessary, then replace the two
f ront tires or the two rear tires as a
pair. Replacing just one tire can
seriously af f ect your vehicle’s han-
dling.
The tires that came with your
vehicle were selected to match the
perf ormance capabilities of the
vehicle while providing the best
combination of handling, ride
comfort,andlonglife.Youshould
replace them with radial tires of the
same size, load range, speed rating,
and maximum cold tire pressure
rating (as shown on the tire’s
sidewall). Mixing radial and bias-ply
tires on your vehicle can reduce its
braking ability, traction, and steering
accuracy.
TheABSworksbycomparingthe
speed of the wheels. When replacing
tires, use the same size originally
supplied with the vehicle. Tire size
and construction can affect wheel
speed and may cause the system to
work inconsistently.
If you ever need to replace a wheel,
make sure the wheel’s specif ications
match those of the original wheel
that came on your vehicle. Re-
placement wheels are available at
your Honda dealer.
Replacing T ires and Wheels
Tires
Maint enance253
Installing improper tires on your
vehicle can affect handling and
stability. This can cause a crash
in which you can be seriously
hurt or killed.
Always use the size and type of
tires recommended in this
owner’s manual.

All the electrical circuits in your
vehicle have fuses to protect them
f rom a short circuit or overload.
These f uses are located in two f use
boxes.The under-hood f use box is located
in the engine compartment on the
driver’s side. To open it, push the
tabs as shown.The interior f use box is underneath
the steering column. To remove the
f use box lid, turn the knobs
counterclockwise and pull the lid out
of its hinges.
Fuses
T aking Care of t he Unexpect ed295
UNDER-HOOD
TAB INTERIOR