engine HONDA INSIGHT 2012 2.G Owners Manual

The exhaust emissions controls
include f our systems: PGM-FI,
ignition timing control, exhaust gas
recirculation, and three way catalytic
converter. These f our systems work
together to control the engine’s
combustion and minimize the
amount of HC, CO, and NOx that
come out the tailpipe. The exhaust
emissions control systems are
separate f rom the crankcase and
evaporative emissions control
systems.The emissions control systems are
designed and certif ied to work to-
gether in reducing emissions to
levels that comply with the Clean Air
Act. To make sure the emissions
remain low, you should use only new
Honda replacement parts or their
equivalent f or repairs. Using lower
quality parts may increase the
emissions f rom your vehicle.
The emissions control systems are
covered by warranties separate from
the rest of your vehicle. Read your
warranty manual for more informa-
tion.
The PGM-FI system uses sequential
multiport f uel injection.
It has three subsystems: air intake,
engine control, and f uel control. The
powertrain control module (PCM)
uses various sensors to determine
how much air is going into the
engine. It then controls how much
f uel to inject under all operating
conditions. This system constantly adjusts the
ignition timing, reducing the amount
of HC, CO, and NOx produced.
The exhaust gas recirculation (EGR)
system takes some of the exhaust
gas and routes it back into the intake
manif old. Adding exhaust gas to the
air/f uel mixture reduces the amount
of NOx produced when the f uel is
burned.
The three way catalytic converter is
in the exhaust system. Through
chemical reactions, it converts HC,
CO, and NOx in the engine’s exhaust
to carbon dioxide (CO ), nitrogen
(N ), and water vapor.
2
2
Exhaust Emissions Controls Replacement Parts
PGM-FI SystemIgnit ion T iming Cont rol Syst em
Exhaust Gas Recirculat ion (EGR)Syst em
Three Way Catalytic Converter
Emissions Cont rols
390

The three way catalytic converter
contains precious metals that serve
as catalysts, promoting chemical
reactions to convert the exhaust
gasses without af f ecting the metals.
The catalytic converter is ref erred to
as a three-way catalyst, since it acts
on HC, CO, and NOx. A replacement
unit must be an original Honda part
or its equivalent.
The three way catalytic converter
must operate at a high temperature
for the chemical reactions to take
place. It can set on f ire any
combustible materials that come
near it. Park your vehicle away from
high grass, dry leaves, or other
f lammables.The defective three way catalytic
converters contribute to air pollution,
and can impair your engine’s
perf ormance. Follow these
guidelines to protect your vehicle’s
three way catalytic converters. Always use unleaded gasoline.
Even a small amount of leaded
gasoline can contaminate the
catalyst metals, making the three
way catalytic converter inef f ective.
Keep the engine well maintained.
Have your vehicle diagnosed and
repaired if it is misf iring, back-
f iring, stalling, or otherwise not
running properly.
Three Way Catalytic Converter
Technical Inf ormation
391
U.S. model is shown.
THREE WAY CATALYTIC CONVERTERS

If you take your vehicle f or an
emissions test shortly af ter the
battery has been disconnected or
gone dead, it may not pass the test.
This is because of certain ‘‘readiness
codes’’ that must be set in the on-
board diagnostics f or the emissions
systems. These codes are erased
when the battery is disconnected,
and set again only after several days
of driving under a variety of
conditions.Without touching the accelerator
pedal, start the engine, and let it
idle f or 20 seconds.
If the testing f acility determines that
the readiness codes are not set, you
will be requested to return at a later
date to complete the test. If you must
get the vehicle retested within the
next two or three days, you can
condition the vehicle f or retesting by
doing the f ollowing.
Make sure the gas tank is nearly,
but not completely, f ull (around
3/4).
Make sure the vehicle has been
parked with the engine of f f or 6
hours or more.
Make sure the ambient
temperature is between 40° and
95°F (4° and 35°C). Keep the vehicle in Park. Increase
the engine speed to 2,000 rpm, and
hold it there f or about 3 minutes.
Without touching the accelerator
pedal, let the engine idle f or 20
seconds.
1.
2.
3. 4.
5.
6.
T esting of Readiness Codes
Emissions T esting
392

Select a nearby lightly traveled
major highway where you can
maintain a speed of 50 to 60 mph
(80to97km/h)foratleast20
minutes. Drive on the highway in
D. Do not use the cruise control.
When traffic allows, drive for 90
seconds without moving the
accelerator pedal. (Vehicle speed
may vary slightly; this is okay.) If
you cannot do this f or a
continuous 90 seconds because of
traf f ic conditions, drive f or at least
30 seconds, then repeat it two
more times (for a total of 90
seconds).Then drive in city/suburban
traffic for at least 10 minutes.
When traf f ic conditions allow, let
the vehicle coast f or several
seconds without using the
accelerator pedal or the brake
pedal.
Make sure the vehicle has been
parked with the engine of f f or 30
minutes.
If the testing f acility determines the
readiness codes are still not set, see
your dealer.
7. 8.
9.
Emissions T esting
Technical Inf ormation
393

T he publications shown below can be purchased f rom Helm
Incorporated. You can order by phone or online:Call Helm Inc. at 1-800-782-4356 (credit card orders only)
Go online at
If you are interested in other years or models, contact Helm Inc.
at 1-800-782-4356.Covers maintenance and recommended procedures f or
repair to engine and chassis components. It is written
f or the journeyman mechanic, but it is simple enough
f or most mechanically inclined owners to understand.
Complements the Service Manual by providing in-depth
troubleshooting inf ormation f or each electrical circuit
in your vehicle.
Describes the procedures involved in the replacement
of damaged body parts.
Purchasing Factory Authorized Manuals Service Manual:
Electrical T roubleshooting Manual:
Body Repair Manual:
(U.S. only)
Authorized Manuals
Authorized Manuals
399
Publication
Form Number 61TM802
61TM802EL
61TM830
31TM8620
31TM8820
31TM8M20 31TM8Q20 HON-R Form Description
2012 Honda Insight Service Manual 2012 Honda Insight
Electrical Troubleshooting Manual 2012 Model Series Honda Insight Body Repair Manual
2012 Honda Insight Owner’s Manual 2012 Honda Insight
Navigation System Owner’s Manual
2012 Honda Insight Honda Service History
2012 Honda Insight Technology Reference Guide Order Form for Previous Years-
Indicate Year and Model Desired
www.helminc.com

CONT INUED
....................................
Accessories . 256
ACCESSORY (Ignition Key
.....................................
Position) . 131
.............
Accessory Power Socket . 157
................
Active Head Restraints . 144
....................
Additives, Engine Oil . 313
.............................
Airbag (SRS) . 10, 25
...
Airbags, Additional Information . 25
...
Additional Safety Precautions . 37
..........
AdvancedAirbagSystem .30
.............................
Airbag Service . 36
How the Passenger Airbag Of f ......................
Indicator Works . 35
How the Side Airbag Of f ......................
Indicator Works . 34
..
How the SRS Indicator Works . 34
How Your Front Airbags
.........................................
Work . 28
...
How Your Side Airbags Work . 32
How Your Side Curtain Airbags
.........................................
Work . 33
........................
SRS Components . 25
..............
Air Conditioning System . 164
.......................
Air Pressure, Tires . 341................................
Ambient Meter . 72
......................................
Antif reeze . 317
Anti-lock Brakes (ABS) ...............................
Indicator . 64, 289
...................................
Operation . 289
..............
Anti-thef t, Audio System . 221
Anti-thef t Steering Column
............................................
Lock . 131
..........................................
Armrest . 146
................................
Audio System . 170
.......................
Auto Door Locking . 109
...................
Auto Door Unlocking . 110
................................
Auto Idle Stop . 283
...
Automatic Seat Belt Tensioners . 23
.............
Automatic Speed Control . 224
.
Automatic Transmission (CVT) . 273
..........................
Capacity,Fluid .382
...............
Checking Fluid Level . 420
Paddle Shif ters in the
..............................
D Position . 278
Paddle Shif ters in the ...............................
S Position . 281
.....
Recommended Shif t Points . 282
.......................................
Shif ting . 274
Shif t Lever Position ...............................
Indicators . 273 ................
Shif t Lever Positions . 275
....................
Shif t Lock Release . 277
......................
Auxiliary Input Jack . 220
Battery Charging System ...........................
Indicator . 63, 366
............................
Jump Starting . 360
..............................
Maintenance . 346
............................
Specif ications . 383
..............................
Bef ore Driving . 245
....................................
Belts,Seat .9,21
...........................
Beverage Holder . 156
.......
Bluetooth
HandsFreeLink. 227
Brakes ...........
Anti-lock System (ABS) . 289
.............
Break-in, New Linings . 246
....................
Bulb Replacement . 332
...........................................
Fluid . 321
...................
Pad Wear Indicator . 288
.......................................
Parking . 151
...........
System Indicator . 63, 64, 368
Index
A
B
INDEX
I

.............................
Braking System . 287
.................
Break-in, New Vehicle . 246
Brightness Control,
...............................
Instruments . 124
Bulb Replacement ..........................
Back-up Lights . 329
..............................
Brake Lights . 332
........
Front Side Marker Lights . 328
.........
Front Turn Signal Lights . 327
.................................
Headlights . 323
..........................
Parking Lights . 326
..........
Rear Turn Signal Lights . 329
............................
Specif ications . 383
..............................
Bulbs, Halogen . 323
.........................
Cargo Area Cover . 153
..........................
Cargo Area Light . 162
............................
Capacities Chart . 382
.............
Carbon Monoxide Hazard . 56
.............................
Carrying Cargo . 258
.............
CAUTION, Explanation of . iii
..................................
Ceiling Light . 161
..............................
Center Pockets . 159
...................................
Center Tray . 158 ........................
Certif ication Label . 380
............................................
Chains . 314
....................
Changing a Flat Tire . 351
Changing Oil
........................................
How to . 314
......................................
When to . 301
...
Charging System Indicator . 63, 366
............
Checklist, Bef ore Driving . 264
.....................................
Child Saf ety . 38
Child Seats
.............
LATCH Anchor System . 47
.............................
Lower Anchor . 47
............................
Tether Anchor . 51
................
Childproof Door Locks . 134
.............................
Climate Control . 164
.........................
Clock, Setting the . 222
........................
CO in the Exhaust . 389
............
Cold Weather, Starting in . 265
..............................
Compact Spare . 350
.................
Console Compartment . 158
.............
Controls, Instruments and . 59
Coolant
........................................
Adding . 317
....................................
Checking . 252
.........................
Proper Solution . 317
...............
Temperature Indicator . 67 Crankcase Emissions Control
........................................
System . 389
............
Cruise Control Operation . 224
.........................
Customer Service . 396
...............
DANGER, Explanation of . iii
...................................
Dashboard . 3, 60
..............
Daytime Running Lights . 123
............
Def ects, Reporting Saf ety . 398
..............
Def ogger, Rear Window . 126
......
Def rosting the Windows . 167, 168
....................................
Dimensions . 382
.............
Dimming the Headlights . 120
Dipstick
..........
Automatic Transmission . 320
..................................
Engine Oil . 251
........................
Directional Signals . 120
Disc Brake Pad Wear
...................................
Indicators . 288
.....................................
Disc Player . 190
.....................
Disposal of Used Oil . 316
Index
C D
II

CONT INUED
Doors...................
Auto Door Locking . 109
...............
Auto Door Unlocking . 110
............
Childproof Door Locks . 134
............
Locking and Unlocking . 133
..........
DOT Tire Quality Grading . 384
...........
Driver and Passenger Safety . 5
...........................................
Driving . 263
....................................
Economy . 253
..................
Dust and Pollen Filter . 334 ...................................
Fan, Interior . 166
.........................................
Features . 163
....................
Filling the Fuel Tank . 247
Filters
.........................
Dust and Pollen . 334
...............................................
Oil . 315
...........
Flashers, Hazard Warning . 125
...................
Flat Tire, Changing a . 351
.....................................
Floor Mats . 333
Fluids
..........
Automatic Transmission . 320
..........................................
Brake . 321
..................
Windshield Washer . 319
FM Stereo Radio ...................................
Reception . 214
........................
Four-way Flashers . 125
............................
Front Airbags . 10, 25
........................
Eco Assist System . 266
.......
Eco Guide Feedback Monitor . 81
................................
ECON Button . 124
..................................
ECON Mode . 124
..............................
Economy, Fuel . 253
............
Emergencies on the Road . 349
.............
Battery, Jump Starting . 360
.....
Brake System Indicator . 63, 368
................
Changing a Flat Tire . 351
Charging System
...........................
Indicator . 63, 366
..................
Checking the Fuses . 371 Low Oil Pressure
...........................
Indicator . 62, 365
Malf unction Indicator ................................
Lamp . 62, 367
..................
Overheated Engine . 362
.........................
Emergency Brake . 151
....................
Emergency Flashers . 125
...........
Emergency Hatch Opener . 140
......................
Emergency Towing . 376
.......................
Emissions Controls . 389
........................
Emissions Testing . 392
Engine ............
Adding Engine Coolant . 317
Coolant Temperature
...................................
Indicator . 67
.........................
If It Won’t Start . 358
Malf unction Indicator ................................
Lamp . 62, 367
.........................
Oil Lif e Display . 301
........
Oil Pressure Indicator . 62, 365
..............
Oil, What Kind to Use . 312
...............................
Overheating . 362
............................
Specif ications . 382
............................
Speed Limiter . 276
.......................................
Starting . 265
.
Evaporative Emissions Controls . 389 ...............................
Exhaust Fumes . 56
Expectant Mothers, Use of Seat ........................................
Belts by . 19
Index
F
E
INDEX
III

..................................
Maintenance . 299
......
Main Items and Sub Items . 306
........................................
Minder . 301
Owner’s Maintenance
...................................
Checks . 309
..........................................
Saf ety . 300
.
Malf unction Indicator Lamp . 62, 367
.........................
Meters, Gauges . 61, 72
...................
Methanol in Gasoline . 246
...........................................
Mirrors . 147
....................................
Adjusting . 147
........................................
Heated . 148
...................
Neutral Gear Position . 275
..................
New Vehicle Break-in . 246
...................
NOTICE, Explanation of . i
...............
Numbers, Identif ication . 380
Octane Requirement,
.............................
Gasoline . 246, 296 .........................................
Odometer . 79
Oil
........................
Change, How to . 314
......................
Change, When to . 301
......................
Checking Engine . 251
..............
Pressure Indicator . 62, 365
.......
Selecting Proper Viscosity . 313
.........
ON (Ignition Key Position) . 132
Onboard Ref ueling Vapor
....................................
Recovery . 389
............................
Outside Mirrors . 147
....
Outside Temperature Indicator . 80
....................
Overheating, Engine . 362
....
Owner’s Maintenance Checks . 309
.........................
Oxygenated Fuels . 240
..............................
Paddle Shif ters . 278
............
Panel Brightness Control . 124
........................
Park Gear Position . 275
...........................................
Parking . 286
...............................
Parking Brake . 151
Parking Brake and Brake
.................
System Indicator . 63, 368
...............................
Parking Lights . 120 ..
Parking Over Things that Burn . 286
.............................
PGM-FI System . 390
..................
Playing the Radio . 171, 183
........................
Playing a Disc . 175, 190
............................
PlayinganiPod
. 197
Playing a USB Flash Memory ........................................
Device . 204
...................................
Pollen Filter . 334
.........
Pregnancy, Using Seat Belts . 19
.........
Protecting Adults and Teens . 12
...
Additional Safety Precautions . 20
.....
Advice f or Pregnant Women . 19
........................
Protecting Children . 38
.......................
Protecting Inf ants . 43
.......
Protecting Larger Children . 52
.........
Protecting Small Children . 44
...................
Radiator Overheating . 362
..........
Radio/Disc/Sound System . 170
.................
Radio Thef t Protection . 221
...................
Readiness Codes . 367, 392
Rear Lights, Bulb
..............................
Replacement . 329
..........................
Rear View Mirror . 147
Index
O P
R
M
N
VI

CONT INUED
..................................
Saf ety Belts . 9, 21
............
Safety Defects, Reporting . 398 .................................
Saf ety Features . 8
.........................................
Airbags . 10
.......................................
Seat Belts . 9
.............
Saf ety Labels, Location of . 57
..............................
Saf ety Messages . iii
.....................................
Seat Belts . 9, 21
...............
Additional Information . 21
Automatic Seat Belt
...............................
Tensioners . 23
.....................................
Cleaning . 333
................
Lap/Shoulder Belt . 17, 22
........................
Maintenance . 24, 333
Reminder Light and ................................
Beeper . 21, 62
...................
System Components . 21
...............
Use During Pregnancy . 19
Wearing a Lap/Shoulder
.....................................
Belt . 17, 22
......................
Seats, Adjusting the . 141
............................
Security System . 223
...............................
Serial Number . 380
...........................
Service Intervals . 310
.............................
Service Manual . 399
.........
Service Station Procedures . 247
..........................
Setting the Clock . 222
...
Shif t Lever Position Indicators . 273 ........................
Shif t Lock Release . 277
..............................
Side Airbags . 10, 32
..........................
Of f Indicator . 34, 65
......................
Side Curtain Airbags . 33
Side Marker Lights, Bulb ..............................
Replacement . 328
.............................
Signaling Turns . 121
.....................................
Snow Tires . 344
Spare Tire ......................................
Inf lating . 350
............................
Specif ications . 383
....................
Specif ications Charts . 382
................................
Speed Control . 224
Speed-Sensitive Volume ...............
Compensation (SVC) . 189
.......................................
Spotlights . 161
...............
Rear Window Def ogger . 126
..............
Reclining the Seat-backs . 141
.........
Recommended Shif t Points . 282
................
Remote Audio Controls . 219
.....................
Remote Transmitter . 135
Replacement Inf ormation ..............
Dust and Pollen Filter . 334
................
Engine Oil and Filter . 314
..........................................
Fuses . 371
................................
Light Bulbs . 323
.............
Maintenance Minder . 301
...........................................
Tires . 340
.............................
Wiper Blades . 337
Replacing Seat Belts Af ter a ............................................
Crash . 24
.............
Reporting Saf ety Def ects . 398
Reserve Tank, Engine
...............................
Coolant . 252, 317
...............................
Restraint, Child . 38
..................
Reverse Gear Position . 275
................................
Rotation, Tire . 343
Index
INDEXS
VII
TM