seat belt HONDA INTEGRA 1994 4.G Workshop Manual

Design Specifications
]TEMMETRICENGLISHNOIES
:' vENSTONSOveralllength 3 DOOR
4 DOOR
Ov€rallWidth
Overall Height 3 DOOR
4 DOOR
Wheelbase 3 DOOR
4 DOOR
Track F/R
Ground Clearance
Seating Capacity
4.380 mm
4.525 mm
'1,710 mm
1,335 mm
1,370 mm
2,570 mm
2,620 mm
't,475/1,470 mm
150 mm
Four (3 DOOR)
172.1in
178.1 in
67.3 in
52.6 in
101.2 in
103.1 in
5|8.1/57.9 in
Five (4 DOOR)
,rerght (usA)cross V€hicle Weight Rating {GVWR)3,680lbs
'le,ght {CANADA)Gross Vehicls Weight Rating {GVWR)1,670 kg
:\GINEType81881 engine
818C1 engine
Cylinder Arrangement
Bore and Stroke
Displacement
Compression Ratio
81881
818C1
81881
B18C I
81881
B 18C1
81881
818C1
engrne
engane
engrne
engine
engine
engine
engine
engine
L!brication Systom
OilPump Displacement
Wster Pump Displacement
FuelRequired
81881
B18C 1
81881
B 18C1
91881
engrne
engrne
engine
engine
engine
818C1 engine
Water-cooled, 4-stroke DOHC
gasoline engine
Watercooled, 4-stroke DOHC
VTEC gasoline engine
Inline 4-cylinder, transverse
81.0 x 89.0 mm
81.0 x 87.2 mm
1,834 cm3 (mf )
1,797 cm3 (m{)
3.19 x 3.50 in
3.19 x 3.43 in
112 cu-in
110 cu-in
9.2:1
10.0 : 1
Eelt driven, OOHC 4 valve per cylinder
Belt driven, DOHC VTEC
4 valve per cylinder
Forced and wet sump, trochoid pump
50, {53 US qt, 44 lmp qt)/minute'l
71 f {75 US qt, 62 lmp qt)/minute"
140 f (148 US qt, 123 lmp qt)/minute*!
140 f (148 US qt. 123 lmp qt)/minute*'
UNLEADED gasoline with 86 Pump
Octane Numb€r or higher
Premium UNLEADED gasoline wilh
91 Pump Octane Number or higher
STARTERTypo
NormalOutput
NominalVoltage
Hour Rating
Direction of Rotation
Weight
Gear reduction
1.4 kW
12V
30 seconds
Clockwise as viewed lrom g6ar end
3.7 k9 | 8.3lbs
CLUTCHClutch Type
Clutch Facing Area
M/TSingle plate dry, diaphragm spring
Torq!e converter
203 cm' I 31 sq-in
TRANSMISSIONTransmission Type M/T
Primary Reduction
Synchronized 5-speed forward, 1 reverse
Electronically controlled
4-speed automatic. 1 rcverse
Diract 1 : 1
'1: At 6,000 engine
'2: At 7,600 engine
rpm
rpm
(cont'd)
3-17

14.
16.
Installthe timing belt {see page 6-12).
Adjust the valve clea.ance (see page 6-31.
Install the rubber seal in the groove of the cylinder
head cover. Seat the seal in the recesses for thg
camshaft first, th€n work it into the groove around
the outside edges,
NOTE:
. Before installing the rubber seal, thoroughly
clean the seal and the groove.
. When installing, make sure the seal is seated
securely in the corners of the recass€s with no
gap.
CYUNDER HEADCOVER
RUBAER SEAL
17.Apply liquid gask€t to the rubber seal at the eight
corners of the recesses.
NOTE:
. Use liquid gaskst, Part No. 08718 - 0001.
. Check that the mating surfaces are cl€an and dry
before applying liquid gasket.
. Do not install the parts if 20 minutes or mor6
havs elapsod sinco applying liquid gasket.
Instead, reapply liquid gasket after removing old
reaidue.
. After assembly, wait at lsast 20 minutes before
filling the engine with oil.
Apply liquid g.sket tothe shaded areas.
(cont'd)
6-31

11.
12.
13.
Cylinder Head
Installation lcont'd)
lnstallthe timing belt lsee page 6-51).
Adjust the valve clearance (see page 6-44).
Install the rubber seal in the groove of the cylinder
head cover. Seat the seal in the recesses for the
camshaft first, then work it into the groove around
the outside edges.
NOTE:
. Before installing the rubber seal. thoroughly
clean the seal and the groove.
. When installing, make sure the seal is seatedsecurely in the corners of the recesses with nogap.
COVER
6-78
14. Apply liquid gasket to the rubbe. seal at the eightcorne.s of the recesses.
NOTE:
. Use liquid gasket, Part No. 08718 - 0001.. Check that the mating surfaces are clean and dry
before applying liquid gasket.
a Do not install the parts if 20 minutes or more
have elapsed since applying liquid gasket.
Instead,.eapply liquid gasket after removing oldresidue.
r After assembly, wait at least 20 minutes beforefilling the engine with oil.
Apply liquid gasket tothe shaded areas.

Differential (B18C1 enginel
Tapered Roller Bearing Preload Adjustment (cont'dl
7. It the tapered roller bearing preload is not within the
standard, select the 79.5 mm shim lrom the follow-
ing table which will give the tapered roller bea.ing
preload closest to the standard mean value of 2.50
N.m (25.5 kgJ.cm, 22 lbf.in).
NOTE: Changing the 79.5 mm shim to the next size
will increase or decrease tapered roller bearing
preload about O.3-O.4 N.m (3-4 kgf.cm,
2.6 - 3.5 lbt.in).
79.5 mm SHIM
Part NumbelThickness
41460-PY4-0000.66 mm (0.0260 in)
AB41461-PY4-0001.17 mm (O.0461In,
AC41462-PY4-0001 .2O mm (0.0472 in)
AD41463-PY4-0001.23 mm (O.O484 in)
AE41464-PY4-0001.26 mm (0.0496 in)
AF41465-PY4-OOO1.29 mm (O.O5O8 in)
AG41466-PY4-OOO1.32 mm (O.O52O in)
AH41 467-PY4-0001.35 mm {O.O531 in)
AI41468-PY4-0001.38 mm (O.O543 in)
AJ41469-PY4-0001 .41 mm (O.0555 in)
AK41470-PY4-OOO1 .44 mm (0.0567 in)
AL41 47 1 -PY 4-OOO1 .47 mm (0.0579 in)
AM41 47 2-PY 4-OOO1.50 mm {O.O591 in)
AN41473-PY4-0001 .53 mm (0.0602 in)
AO41 47 4-PY 4-OOO1.56 mm (0.0614 in)
AP41475-PY4-OOO'l .59 mm (O.0626 in)
AO4'1476-PY4-O001.62 mm (0.0638 in)
AR41 47 7 -PY 4-OOO1 .65 mm (0.0650 in)
AS41478-PY4-0001 .68 mm {0.0661 in)
41479-PY4-OOO1.71 mm (O.0673 in)
AU41480-PY4-OOO1.74 mm (0.0685 in)
41481-PY4-OOO1 .77 mm {0.0697 in}
41442-PY4-OOO1.80 mm (O.O7O9 in)
AX41483-PY4-OOO1.83 mm (0.0720 inl
15-16
9.
Recheck the tapered roller bearing preload.
How to select the correct 79.5 mm shim:- 1) Compare the tapered roller bearing preload you
get with the 79.5 mm shim that was removed
with the specified mean preload of 2.50 N.m(25.5 kgf .cm. 22 lbf.inl.-2) lf your measured tapered roller bearing preload
is less than specified, subtract your's from the
soecified.
lf your's is more than specified, subtract the
specified from your measurement.
For example with a 1 .38 mm (O.O543 in) shim:
@ specified 2.50 N.m (25.5 kgf.cm, 22 lbf.in)- you measure 0.54 N.m (5.5 kgt.cm, 5lbt'in)
2.0 N.m {20 kgf.cm, 18lbt.in} less
@you measure 3.29 N.m {33.5 kgl.cm, 29 lbl.in)- specified 2.50 N.m {25.5 kgf.cm, 22 lbf.in)
0.8 N.m (8 kgf.cm, 7lbt.in) more
3) Each shim size uD or down from standard
makes about O.3-O.4 N.m (3-4 kgf.cm,
2.6-3.5 lbf.in) difJerence in tapered roller
bearing preload.
a In example @, your measured tapered roller
bearing preload was 2.O N.m (20 kgf'cm,
I 8 lbl.in) less than standard so you need a
79.5 mm shim five sizes thicker thsn stan-
dard {trv the 1.53 mm (0.0602 inl shim and
recheck).
a In example @ your's was O.8 N.m (8
kgf.cm, 7 lbJ.in) more than standard, so
you need a thrust shim two sizes thinner (try
the 1.32 mm (0.0520 in) shim and recheck).
After adjusting the tapered .oller bearing preload, as-
semble the transmission, and installthe transmission
housing {see section 13).
8 x 1.25 mm
27 N.m 12.8 kgt.m. 20 lbf.ttl
Rotate the diJJerential assemblv in both directions
to seat the tapered roller bearings.
10.
11.

8. Remove the upper anchor bolts from the front andrear seat belts (see pages 20-1 15, 1 19).
9. Remove the door trim.
NOTE: When installing the door trim, align it with
1O. Remove the quarter tiim and coat hanger fleft sidel.


: Screw locstions, 'lPry lhe lid.
the door opening flange notch.
11. Remove the quarter pillar trim panel.
> : Clip locations
A>: Clip, 7 Btr: Clip. 3
S;+)
NOTE: Remove the front seat belt lrom
9UrOe.
the belt
BELT
'12. Installation is the reverse of the removal procedure.
NOTE:
a lf necessary, .eplace any damaged clips.a When installing the side trim panel, make sure
there are no twists or kinks in the front and rear
seat belts.
a When installing the rear trim panel, installthe clipas follows.
- 1 I Pull the inner clip up as shown.
tQ-.-INNER./ilk cLrP( \c4z )\/

tl\#
-2) Install the clip in the rear trim panel. thenpush the inner clip until it's flush.
INNER CLIP
20-93

lnterior Trim
Replacement lcont'dl
Sodan
Center pillar lower trim/Center pillal trim removal:
1. Remove the belt hole cap, then slip the front seat
belt through the slit in the belt hole cap.
<: Sc.ew location, 1I
e)
)
2. Remove the upper and lower anchor bolts trom the
tront seat belt, then remove the center pilla. lower
tirm.
NOTE:
a When removing the anchor bolts, use a 17 mm
socket or box-end wrench.
a On reassembly, replace the upper anchor bolt (* )
and use liquid thread lock.
CENTER PILLARLOWER TRIM
FRONT SEAT BELT
BELT HOLECAP
*UPPER ANCHOR EOLT
7/t6-20 UNF32 N m (3.3 kgf'm, 24 lbl ft)
A : Clip localions. 2
nfa147zzn
trui
L_,)
ANCHOR COVER
FRONTSEATEELT
CENTER PILLARLOWER TRIM
LOWER ANCHORBOLY7/16-20 UNF32 N.m 13.3 kgt.m,24 lbt.ltlANCHOR CAP
20-94
v
3. Remove the front and rear door trim
NOTE: When installing the ffont and rear door trim,
align them with the door opening flange notch.
4. Remove the center pillar trim.
< : Cllp locations. 2
CENTER PILLARTRIM
lnstallation is the reverse oJ the removal procedure.
NOTE:
a lf necessary, replace any damaged clips.
a Belore attaching the center pillar lower trim and
belt hole cap. make sure there are no twists or
kinks in the front seat belt.

Replacement (cont'd)
7. Remove the rear shelf.
V : Clip locations
AV : Clip, 4BV: Cllp, 2
20-96
lnterior Trim
Niwt==:
;
"ff=
_) =)
8. lf necessary, remove the belt hole cap and speaker
cover from the rear shelf,


: Screw locatlons, 3
AELT HOLECAP
REAR SHELF
lnstallation is lhe reverse of the removal plocedure.
NOTE:
a lf necessary, replace any damaged clips.
a When installing the rear shelf, make sure there
are no twists or kinks in the rear seat belt'
q

Remove the grab handle (front passenger.s) and grabhole caps (driver's),


: Scrow locations l2l
5. Remove the socket plug (moonroof model).
4.
FRAME
//Gr-@'
I
n{ +=s ,
SOCKETPLUG
HOOKS
_t :
e)
Remove the roof trim (moonroot model).Open the hatch, then remove the rear root trim.Remove the headliner.
ROOF TRIMsocxET
HEADLII{ER
(cont'dl
6. Remove the upper anchor bolts from the front andrear seat belts (see pages 2O-l j 5, I l9).
7. Remove the upper ponion of the quaner pilla. trimpanel, then detach the headliner clio on each side.
A : Clip locotions, 2
8.
HEADLINER
OUARTER PILLARTRIM PANEL
20-99

Seats
NOTE: Take care not to scratch the seat covers and
body.
1. Remove the front seat through the door opening (see
page 20-1O3).
2. Remove the screws and recline knob, then remove
the recline cover.
RECLINE COVER SCREW
Remove the screws, then remove the center cover.
SEAT BELTBUCKLE{see page 2O'1 '1 7)
CENTER COVER
scREws
Remove the hook and fastener, then lold the seat-
back cover back.
20-104
Front Seat RePlacement
5, Fold the seat-back cover and pad, then remove the
bolts.
> : Bolt location., 2
lnnrnt Iv)* |lO x 1.25 mm i47 N'm 14.8 kgl ln, I"?"!."t _J
SEAT.gACKCOVER
PAO
6. Remove the Pivot nut.PIVOT WASHER
PLAINWASHER
PIVOT NUT8 r 1.25 mm22Nm12.2kgl'm,16 lbf.ftl
7.Remove the seat-back.
NOTE: Take care not tobend the hinge bracket.
+ sEAr-BAcK

4.Remove the bolt, then remove the seat cushion.
: Bolt locations, t l--): Xoot locations, 2
6 r 1.0 mm9.8Nm I
SEAT CUSHION
5. lf necessary, remove the seat latch lrom the seat-
back and remove the striker.
CAUTION: Wear gloves to remov€ and install the
soat latch and latch collar.
> : Bolt, sc.€w locrtions
A>: Bolt, 2 8): Screw, 1
^{ll
.,,W '
Gp" I9.8 N.m 11.0 ksf m.I I7 2 tP!ft!---/' ./
LATCH COLLAR
.otc" rtroa El
LATCH COVER
SEAT LATCH
t'
T-8ACK
CUSHION
LATCH COLIAR
SEAT-BACKCOVER
NOTE: When removing the striker, remove
t.im panel (see page 20-91).
> : Bolt locations, 2
the side
.a |tDt@ l 6. Installation is the revelse of the removal procedure.
NOTE:
a Make sure the seat,backs lock securely.a lf necessary, adjust the strikers.a Betore attaching the seat-backs and seat cushion,make sure there are no twists or kinks in the rear
seat belts.
a When installing the seat cushion, stip the seat beltbuckles through the slits in the seat cushion.
REAR SEAT EELT
(cont'd )
STRIKER
20-109