steering HONDA PILOT 2003 1.G Service Manual

This section explains the importance
of keeping your vehicle well
maintained and why you should
f ollow basic maintenance saf ety
precautions.
This section also includes
Maintenance Schedules f or normal
driving and severe driving conditions,
a Maintenance Record, and instruc-
tions f or simple maintenance tasks
you may want to take care of
yourself .
If you have the skills and tools to per-
f orm more complex maintenance
tasks on your Honda, you may want
to purchase the Service Manual. See
page f or inf ormation on how to
obtain a copy, or see your Honda
dealer.......................
Maintenance Saf ety .270
.
Important Safety Precautions . 271
.................
Maintenance Schedule . 272
...
Required Maintenance Record . 279
.......
Owner Maintenance Checks . 281
..............................
Fluid Locations .282
......................................
Engine Oil .283
..................................
Adding Oil .283
....................
Recommended Oil .283
..............................
Synthetic Oil .284
....................................
Additives .284
.....
Changing the Oil and Filter . 285
.............................
Cooling System .287
............
Adding Engine Coolant . 287
.......
Replacing Engine Coolant . 289
....................
Windshield Washers .292
....
Automatic Transmission Fluid . 293
..........................
Dif f erential Fluid .294
....................................
Brake Fluid .295
............................
Brake System .295
..............................
Power Steering .296
.....................
Air Cleaner Element .297
....................................
Hood Latch .298
....................................
Spark Plugs .299
..............................
Replacement .299
............................
Specif ications .301 ...........................................
Battery .302
.................................
Wiper Blades .304
..............
Air Conditioning System . 306
..................
Dust and Pollen Filter . 307
.....................................
Drive Belts .307
....................................
Timing Belt .308
...............................................
Tires .308
......................................
Inf lation .308
..................................
Inspection .310
..............................
Maintenance .311
.............................
Tire Rotation .311
...
Replacing Tires and Wheels . 312
......................
Wheels and Tires .313
..........................
Winter Driving .313
.............................
Snow Tires .314
............................
Tire Chains .314
.............................................
Lights .315
.....................
Headlight Aiming .317
........................
Replacing Bulbs .317
....................
Storing Your Vehicle .324
377
Maintenance
Maint enance269

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Follow the Normal Conditions
Maintenance Schedule if the
severe driving conditions
specif ied in the Severe
Conditions Maintenance
Schedule do not apply.
NOTE: If you onlydrive under a
‘‘severe’’ condition, you should
f ollow the Normal Conditions
Maintenance Schedule.
Follow the Maintenance
Schedule f or Severe Conditions.
OCCASIONALLY
Maint enance
U.S. Owners
Canadian Owners
274
Visually inspect the following items: Replace every 7,500 miles (12,000 km) or 1 year
Check oil and coolant at each fuel stop
Service at the indicated
distance or time whichever
comes first.
miles x 1,000
km x 1,000
months
Replace engine oil
Replace engine oil filter
Check engine oil and coolant
Replace air cleaner element
Inspect valve clearance
Replace spark plugs
Replace timing belt , and inspect water pump
Inspect and adjust drive belts
Inspect idle speed
Replace engine coolant
Replace transmission fluid
Replace VTM-4 rear differential fluid
Inspect front and rear brakes
Replace brake fluid
Check parking brake adjustment
Replace dust and pollen filter
Rotate tires (Check tire inflation and condition at
least once per month)
Tie rod ends, steering gear box, and boots
Suspension components
Driveshaft boots
Brake hoses and lines (including ABS)
All fluid levels and condition of fluids
Cooling system hoses and connections
Exhaust system
Fuel lines and connections Rotate tires every 7,500 miles (12,000 km)
See information on maintenance and emissions warranty, last column, page . 120,000 miles (192,000 km) or 10 years, then every
60,000 miles (96,000 km) or 5 years
7.5
12 6 15
24
12
Every 3 years (independent of mileage)30
48
24
45
72
3660
96
4875
120 60 90
144 72 105
168
84 120
192
96
Adjust only if noisy
273
:
Maintenance Schedule for Normal Conditions

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Maint enance275
Canadian owners: A, B, C, D
A
B
C
D
Follow the schedule for Severe Conditions.
Service at the indicated distance or time, whichever comes first. Do the items in as required for each distance/time interval. Follow this
schedule if the severe driving conditions described in the Severe Conditions Schedule on the next page do not apply.
7,500 mi/12,000 km
15,000 mi/24,000 km/1 yr
22,500 mi/36,000 km
30,000 mi/48,000 km/2 yrs
37,500 mi/60,000 km
3yrs
45,000 mi/72,000 km/3 yrs
52,500 mi/84,000 km
60,000 mi/96,000 km/4 yrs
67,500 mi/108,000 km
75,000 mi/120,000 km/5 yrs
82,500 mi/132,000 km
6yrs
90,000 mi/144,000 km/6 yrs
97,500 mi/156,000 km
105,000 mi/168,000 km/7 yrs
112,500 mi/180,000 km
120,000 mi/192,000 km/8 yrs
9yrs
120,000 mi/192,000 km/10 yrs
then every 60,000 mi/
96,000 km/5 yrs Replace engine oil.
Rotate tires (follow pattern on page
311).
Replace engine oil filter.
Inspect front and rear brakes.
Check parking brake adjustment.
Inspect tie rod ends, steering gearbox and boots.
Inspect suspension components.
Inspect driveshaft boots.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids, and check
for leaks.
Inspect cooling system hoses and connections.
Inspect exhaust system .
Inspect fuel lines and connections .
Replace air cleaner element.
Inspect and adjust drive belts.
Replace dust and pollen filter.
Replace rear differential fluid.
Do items in A.
DoitemsinA,B,D
Do items in A.
DoitemsinA,B,C,D.
Do items in A.
Replace brake fluid (independent of mileage)
Replace transmission fluid. Do items in A, B.
Do items in A.
DoitemsinA,B,C,D.
Do items in A. Replace transmission fluid. Do items in A, B.
Do items in A. Replace brake fluid (independent of mileage)
DoitemsinA,B,C,D.
Do items in A. Replace timing belt , and inspect water pump.
Replace transmission fluid.
Inspect idle speed . Inspect valve clearance.
Replace spark plugs. Do items in A, B.
Do items in A.
DoitemsinA,B,C,D. Replace brake fluid (independent of mileage)
Replace engine coolant.


See information on maintenance and emissions warranty, last
column, page .
Necessary for proper break-in of the VTM-4 rear differential.
Check engine oil and coolant at each fuel stop.
Check and adjust valve clearance, cold engine, only if noisy.
NOTE: :
1: 273
1
Maintenance Schedule for Normal Conditions (listed by distance/time)

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Follow the Maintenance
Schedule f or Severe Conditions.
Driving less than 5 miles (8 km)
per trip or, in f reezing
temperatures, driving less than
10 miles (16 km) per trip.
Driving in extremely hot [over
90°F (32°C)] conditions.
Extensive idling or long periods
of stop-and-go driving.
Trailer towing, driving with a
roof top carrier, or driving in
mountainous conditions.
Driving on muddy, dusty, or de-
iced roads.
Follow the Severe Conditions
Maintenance Schedule if you drive
your vehicle
MAINLYunder one or
more of the f ollowing conditions:
Maint enance
U.S. Owners
Canadian Owners
276
Visually inspect the following items: Replace every 3,750 miles (6,000 km) or 6 months
Service at the indicated
distance or time whichever
comes first.
miles x 1,000
km x 1,000
months
Inspect every 7,500 miles (12,000 km) or 6 monthsCheck oil and coolant at each fuel stop
Rotate tires every 7,500 miles (12,000 km)
Tie rod ends, steering gear box, and boots
Suspension components
Driveshaft boots
Brake hoses and lines (including ABS)
All fluid levels and conditions of fluids
Cooling system hoses and connections
Exhaust system
Fuel lines and connections
Lights and controls
Vehicle underbody Every 7,500 miles (12,000 km) or 6 months
15
24
12
30
48
2445
72
3660
96
4875
120 60 90
144 72 105
168
84 120
192
96
Follow this schedule for rear differential
fluid replacement if you use your vehicle
for off-highway driving, trailer towing,
or mainly in stop-and go driving.
Otherwise, use the fluid replacement
schedule in the Maintenance Schedule
for Normal Conditions.
Every 3 years (independent of mileage)
120,000 miles (192,000 km) or 10 years, then every
60,000 miles (96,000 km) or 5 years
Replace engine oil and oil filter
Check engine oil and coolant
Replace air cleaner element
Use normal schedule except in dusty
conditions
Inspect valve clearance
Replace spark plugs
Replace timing belt and inspect water pump
Inspect and adjust drive belts
Inspect idle speed
Replace engine coolant
Replace transmission fluid
Replace VTM-4 rear differential fluid
Inspect front and rear brakes
Replace brake fluid
Check parking brake adjustment
Replace dust and pollen filter
Lubricate all hinges, locks and latches
Rotate tires (Check tire inflation and condition at
least once per month) 7.5
12 6
Adjust only if noisy
Refer to page308for replacement
information under special driving
conditions.
Refer to page 307for replacement
information under special driving
conditions.
1:
2:
3:
: See page 273.
,1
3
2
Maintenance Schedule for Severe Conditions

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CONT INUED
Maint enance277
A, B, C, D, E
Canadian Owners U.S. Owners
B
C A
D
E
Service at the indicated distance or time, whichever comes first. Do the items in
as required for each distance/time.
Use the Maintenance Schedule for Severe Conditions.
3,750 mi/6,000 km
7,500 mi/12,000 km/6 mos
11,250 mi/18,000 km
15,000 mi/24,000 km/1 yr
18,750 mi/30,000 km
22,500 mi/36,000 km
26,250 mi/42,000 km
30,000 mi/48,000 km/2 yrs
33,750 mi/54,000 km
37,500 mi/60,000 km
41,250 mi/66,000 km
3yrs
45,000 mi/72,000 km/3 yrs
48,750 mi/78,000 km
52,500 mi/84,000 km
56,250 mi/90,000 km
60,000 mi/96,000 km/4 yrs
63,750 mi/102,000 km
67,500 mi/108,000 km
71,250 mi/114,000 km Do items in A.
DoitemsinA,B,E .
Do items in A.
DoitemsinA,B,C,E.
Do items in A.
Do items in A, B.
Do items in A.
DoitemsinA,B,C,D,E.
Do items in A.
Do items in A, B.
Do items in A.
Replace brake fluid (independent of mileage)
DoitemsinA,B,C,E.
Do items in A.
Do items in A, B.
Do items in A.
DoitemsinA,B,C,D,E.
Do items in A.
Do items in A, B.
Do items in A.
Refer to page to determine which schedule to use.
Replace engine oil and filter.
Inspect front and rear brakes.
Rotate tires (follow pattern on page311).
Inspect tie rod ends, steering gearbox and boots.
Inspect suspension components.
Inspect driveshaft boots.
Replace air cleaner element every 15,000 mi
(24,000 km) under dusty conditions. Otherwise, use
Normal Conditions schedule.
Check parking brake adjustment.
Lubricate all hinges, locks, and latches with
multipurpose grease.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids, and check
for leaks.
Inspect cooling system hoses and connections.
Inspect exhaust system .
Inspect fuel lines and connections .
Check all lights.
Inspect the underbody.
Inspect and adjust drive belts.
Replace transmission fluid.
Replace dust and pollen filter .
Replace rear differential fluid .
276
4
2
3
Maintenance Schedule for Severe Conditions (listed by distance/time)

Fluid Locations
Maint enance282
ENGINE OIL DIPSTICK
(Orange loop)
WASHER FLUID
(Blue cap)COOLANT
RESERVOIR
POWER STEERING
FLUID (Red cap) RADIATOR CAP ENGINE OIL FILL CAPAUTOMATIC
TRANSMISSION
FLUID DIPSTICK
(Yellow loop)
BRAKE FLUID
(Gray cap)

Always use Honda Power Steering
Fluid. If it is not available, you may
use another power steering f luid as
an emergency replacement.
However, continued use can cause
increased wear and poor steering in
cold weather. Have the power
steering system f lushed and ref illed
with Honda PSF as soon as possible.
Check the level when the engine is
cold. Look at the side of the
reservoir. The f luid should be
between the UPPER LEVEL and
LOWER LEVEL. If it is below the
LOWER LEVEL, add power steering
f luid to the UPPER LEVEL. A low power steering f luid level can
indicate a leak in the system. Check
the f luid level f requently and have
the system inspected as soon as
possible.
Power Steering
Maint enance296
LOWER LEVELUPPER LEVEL
T urning the steering wheel to f ull lef t
or right lock and holding it there can
damage the power steering pump.

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Check the condition of the two drive
belts (power steering belt and
alternator belt). Examine the edges
of each belt f or cracks or f raying. If you see signs of wear or looseness,
have your dealer adjust or replace
the belts. Power steering belt: Thebeltshouldhavethefollowing
‘‘play’’ or def lection.
Check the tension of the power
steering belt by pushing on it with
your thumb midway between the
pulleys.
The dust and pollen f ilter removes
pollen and dust that is brought in
f rom the outside through the heating
and cooling system/climate control
system.
This f ilter should be replaced every
30,000 miles (48,000 km) under
normal conditions. It should be
replaced every 15,000 miles (24,000
km) if you drive primarily in urban
areas that have high concentrations
of soot in the air f rom industry and
diesel-powered vehicles. Replace it
more of ten if air f low f rom the
climate control system becomes less
than usual. Have the dust and pollen
f ilter replaced by your Honda dealer.
Drive Belts
Dust and Pollen Filter
Maint enance
Dust and Pollen Filter, Drive Belts
307
POWER STEERING BELT
ALTERNATOR BELT
0.51 0.65 in (13.0 16.5 mm)

It is best to replace all f our tires at
thesametime.If thatisnotpossible
or necessary, then replace the two
f ront tires or the two rear tires as a
pair. Replacing just one tire can
seriously af f ect your vehicle’s han-
dling.
When shopping f or replacement
tires, you may find that some tires
are ‘‘directional.’’ This means they
are designed to rotate only in one
direction. If you use directional tires,
they should be rotated only front-to-
back.
The tires that came with your
vehicle were selected to match the
perf ormance capabilities of the
vehicle while providing the best
combination of handling, ride
comfort,andlonglife.Youshould
replace them with radial tires of the
same size, load range, speed rating,
and maximum cold tire pressure
rating (as shown on the tire’s
sidewall). Mixing radial and bias-ply
tires on your vehicle can reduce its
braking ability, traction, and steering
accuracy. Replacing T ires and Wheels
Tires
Maint enance312
Installing improper tires on your
vehicle can affect handling and
stability. This can cause a crash
in which you can be seriously
hurt or killed.
Always use the size and type of
tires recommended in this
owner’s manual.

If you are changing the bulb on
the driver’s side, start the engine,
turn the steering wheel all the way
to the right, and turn off the
engine. If you are changing the
bulb on the passenger’s side, turn
the steering wheel to the left.
Use a f lat-tipped screwdriver to
remove the f ive holding clips f rom
the inner f ender.Pull the inner f ender cover away
f rom the f ender and bumper.
Remove the socket from the
headlight assembly by turning it
one-quarter turn counterclockwise.Pull the burned out bulb straight
out of its socket.
Push the new bulb straight into
the socket until it bottoms.
Insert the socket back into the
headlight assembly. Turn it
clockwise to lock it in place.
Turn on the lights to make sure
the new bulb is working.
Put the inner f ender in place.
Install the f ive holding clips. Lock
each clip in place by pushing on
the center.
1.
2. 3.
4.
8. 6.
7. 5.
Lights
Replacing a Front Side Marker
Light Bulb
Maint enance319
HOLDING CLIP