transmission HUMMER H2 2005 Workshop Manual

Tire Terminology and Denitions
Air Pressure:The amount of air inside the tire pressing
outward on each square inch of the tire. Air pressure
is expressed in pounds per square inch (psi) or
kilopascal (kPa).
Accessory Weight:This means the combined weight
of optional accessories. Some examples of optional
accessories are, automatic transmission, power steering,
power brakes, power windows, power seats, and
air conditioning.
Aspect Ratio:The relationship of a tire’s height to
its width.
Belt:A rubber coated layer of cords that is located
between the plies and the tread. Cords may be made
from steel or other reinforcing materials.
Bead:The tire bead contains steel wires wrapped by
steel cords that hold the tire onto the rim.
Bias Ply Tire:A pneumatic tire in which the plies are
laid at alternate angles less than 90 degrees to the
centerline of the tread.
Cold Ination Pressure:The amount of air pressure in
a tire, measured in pounds per square inch (psi) or
kilopascals (kPa) before a tire has built up heat
from driving. SeeInation - Tire Pressure on page 5-60.Curb Weight:This means the weight of a motor
vehicle with standard and optional equipment including
the maximum capacity of fuel, oil and coolant, but
without passengers and cargo.
DOT Markings:A code molded into the sidewall of a
tire signifying that the tire is in compliance with the U.S.
Department of Transportation (DOT) motor vehicle
safety standards. The DOT code includes the Tire
Identication Number (TIN), an alphanumeric designator
which can also identify the tire manufacturer, production
plant, brand and date of production.
GVWR:Gross Vehicle Weight Rating, seeLoading
Your Vehicle on page 4-58.
GAWR FRT:Gross Axle Weight Rating for the front
axle, seeLoading Your Vehicle on page 4-58.
GAWR RR:Gross Axle Weight Rating for the rear axle,
seeLoading Your Vehicle on page 4-58.
Intended Outboard Sidewall:The side of an
asymmetrical tire, that must always face outward when
mounted on a vehicle.
KiloPascal (kPa):The metric unit for air pressure.
Light Truck (LT-Metric) Tire:A tire used on light duty
trucks and some multipurpose passenger vehicles.
5-58

Fuses Usage
DRIVER UNLOCKPower Door Lock
Relay (Driver’s Door
Unlock Function)
IGN 0Brake Transmission Shift
Interlock, Powertrain Control
Module, Transmission
TBC IGN 0 Truck Body Controller
VEH CHMSLVehicle and Trailer High
Mounted Stoplamp
LT TRLR ST/TRN Left Turn Signal/Stop Trailer
LT TRNLeft Turn Signals and
Sidemarkers
VEH STOPVehicle Stoplamps, Brake
Module, Electronic Throttle
Control Module
RT TRLR ST/TRN Right Turn Signal/Stop Trailer
RT TRNRight Turn Signals and
SidemarkersFuses Usage
BODY Harness Connector
DDM Driver Door Module
LOCKSRear Doors and Liftgate
Power Lock Relay Feed
ECC Liftgate
TBC 2C Truck Body Controller
FLASH Flasher Module
CB LT DOORSLeft Rear Power Window
Circuit Breaker and Driver
Door Module
TBC 2B Truck Body Controller
TBC 2A Truck Body Controller
Circuit Breaker Usage
AUX PWR 2 Midgate Controller (SUT Only)
5-105

Fuses Usage
AUX PWRInstrument Panel Outlets,
Rear Cargo Area Power
Outlets, Console
IGN 1 PCM Ignition
PCM 1 Powertrain Control Module
ETC/ECMElectronic Throttle Control,
Electronic Brake Controller
INJ 1Ignition Coil, Fuel
Injectors-Bank 1
INJ 2Ignition Coil, Fuel
Injectors-Bank 2
IGN EInstrument Panel Cluster, Air
Conditioning Relay, Turn
Signal/Hazard Switch, Starter
Relay, Electronic Brake
Controller TC2 Mode Switch
RTDElectronic Brake Controller
Battery Feed
TRL B/U Backup Lamps Trailer Wiring
PCM BPowertrain Control Module,
Fuel Pump
F/PMP Fuel Pump (Relay)Fuses Usage
02A Oxygen Sensors
B/U LPBack-up Lamps, Automatic
Transmission Shift Lock
Control System
RR DEFOG Rear Window Defogger
HDLP-HI Headlamp High Beam Relay
PRIME Not Used
O2B Oxygen Sensors
AIRBAGSupplemental Inatable
Restraint System
FRT PARKFront Parking Lamps,
Sidemarker Lamps
DRLDaytime Running
Lamps (Relay)
SEO IGN Rear Defog Relay
TBC IGN1 Truck Body Controller Ignition
HI HDLP-LT High Beam Headlamp-Left
LH HID Not Used
DRL Daytime Running Lamps
RVC Regulated Voltage Control
5-110

Fuses Usage
IPC/DICInstrument Panel
Cluster/Driver Information
Center
HVAC/ECASClimate Control
Controller/Electronically
Controlled Air Suspension
CIG LTR Cigarette Lighter
HI HDLP-RT High Beam Headlamp-Right
HDLP-LOW Headlamp Low Beam Relay
A/C COMPAir Conditioning
Compressor Relay
A/C COMP Air Conditioning Compressor
RR WPR Rear Wiper/Washer
RADIO Audio System
SEO B1Mid Bussed Electrical
Center, HomeLink, Rear
Heated Seats
LO HDLP-LT Headlamp Low Beam-Left
BTSIBrake Transmission Shift
Interlock SystemFuses Usage
CRNK Starting System
LO HDLP-RT Headlamp Low Beam-Right
FOG LP Not Used
FOG LP Not Used
HORN Horn Relay
W/S WASHWindshield and Rear Window
Washer Pump Relay
W/S WASHWindshield and Rear Window
Washer Pump
INFO OnStar
RADIO AMP Radio Amplier
RH HID Not Used
HORN Horn
EAP Not Used
TREC All-Wheel Drive Module
SBA Not Used
5-111

Capacities and Specications
The following approximate capacities are given in English and metric. Please refer toRecommended Fluids and
Lubricants on page 6-12for more information.
Capacities and Specications
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R-134a 1.6 lbs 0.7 kg
Cooling System
After rell, the level must be rechecked. SeeCooling
System on page 5-29.13.0 quarts 12.7 L
Engine Oil with Filter
After rell, the level must be rechecked. Add enough engine
oil so that the uid is within the proper operating range. See
Engine Oil on page 5-13.6.0 quarts 5.7 L
Fuel Tank 32.0 gallons 121.0 L
Wheel Nut Torque 140 ft lb 190Y
All capacities are approximate. When adding, be sure to ll to the appropriate level, as recommended in
this manual.
Engine Specications
Engine VIN Code Transmission Spark Plug Gap
VORTEC™ 6000 V8 U Automatic 0.040 inches (1.01 mm)
5-112

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 5-13. Reset oil life
system. SeeEngine Oil Life System on page 5-16.An Emission
Control Service.••
Lubricate chassis components.See footnote #.••
Visually check for any leaks or damage.See footnote (j).••
For vehicles driven in dusty/dirty conditions: Inspect engine air cleaner lter. If
necessary, replace lter. SeeEngine Air Cleaner/Filter on page 5-18.An
Emission Control Service. See footnote †.••
Rotate tires and check ination pressures and wear. SeeTires on page 5-54.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid
as needed.••
Perform any needed additional services. See “Additional Required Services” in
this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Check transmission uid level and add uid as needed.•
6-5

Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Inspect fuel system for damage
or leaks.••••••
Inspect exhaust system for loose or
damaged components.••••••
Change automatic transmission uid
and lter (severe service).
See footnote (h).•••
Change automatic transmission uid
and lter (normal service).•
Change transfer case uid.
See footnote (g).•••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 5-18.
An Emission
Control Service.•
Replace spark plugs and inspect spark
plug wires.An Emission Control
Service.•
6-6

Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Engine cooling system service (or
every 5 years, whichever occurs rst).
An Emission Control Service. See
footnote (i).•
Inspect engine accessory drive belt.An
Emission Control Service.•
Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
#Lubricate the front suspension, ball joints, steering
linkage, transmission shift linkage and parking
brake cable guides. Ball joints should not be lubricated
unless their temperature is 10°F (-12°C) or higher,
or they could be damaged.(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts,
signs of wear or lack of lubrication. Inspect power
steering lines and hoses for proper hook-up, binding,
leaks, cracks, chang, etc. Visually check constant
velocity joints, rubber boots and axle seals for leaks.
6-7

(c)Visually inspect hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
ttings and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders, hood latch assembly,
secondary latch, pivots, spring anchor, release pawl,
rear compartment hinges, outer liftgate handle pivot
points, rear door detent link, roller mechanism, liftgate
handle pivot points, latch bolt, fuel door hinge, cargo
door hinge, locks and folding seat hardware. More
frequent lubrication may be required when exposed to a
corrosive environment. Applying silicone grease on
weatherstrips with a clean cloth will make them
last longer, seal better and not stick or squeak.SUT spare tire carrier hinge: Inspect for leaks and
lubricate if required. Remove the setscrew at the hinge
casting and add lubricant, moving the hinge back
and forth periodically, until lubricant can be seen coming
from the setscrew opening. Install setscrew and
tighten to 7 ft lb (9Y). SeeRecommended uids and
Lubricants on page 6-12for what lubricant to use.
(g)Check vent hose at transfer case for kinks and
proper installation.
(h)Change automatic transmission uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.
(i)Drain, ush and rell cooling system. See Engine
Coolant on page 5-24for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and ller neck.
Pressure test the cooling system and pressure cap.
(j)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the uid level checked. Add uid if needed.
6-8

At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the
regular brake. SeeParking Brake on page 2-36
if necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL (N).
If the starter works in any other position, contact
your GM Goodwrench dealer for service.
Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a
level surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-36if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the ignition to RUN, but do
not start the engine. Without applying the regular
brake, try to move the shift lever out of PARK (P)
with normal effort. If the shift lever moves out
of PARK (P), contact your GM Goodwrench dealer
for service.
6-10