belt Hyundai Accent 2003 Owner's Guide
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2003, Model line: Accent, Model: Hyundai Accent 2003Pages: 186, PDF Size: 11.36 MB
Page 114 of 186

3- 4 WHAT TO DO IN AN EMERGENCY
WARNING:While the engine is running, keep hands,
long hair and clothing away from moving
parts such as the fan and drive belts to
prevent injury.
Spare Tire Pressure
D040A01A-AAT
SPARE TIRE
The following instructions for the temporary spare
tire should be observed:
1. Check inflation pressure as soon as is prac-
tical after installing the spare tire, and adjust
to the specified pressure. The tire pressure
should be periodically checked and main-
tained at the specified pressure while the tire
is stored.
D030A01A-AATIF THE ENGINE OVERHEATS
If your temperature gauge indicates overheat-
ing, you experience a loss of power, or hear loud
pinging or knocking, the engine is probably too
hot. If this happens, you should:
1. Pull off the road and stop as soon as it is safe
to do so.
2. Place the gear selector lever in "P" (auto-
matic), or neutral (manual transaxle) and set
the parking brake. If the air conditioner is on,
turn it off.
3. If coolant is running out under the car or
steam is coming out from the hood, stop the
engine. Do not open the hood until the cool-
ant has stopped running or the steaming has
stopped. If there is no visible loss of coolant
and no steam, leave the engine running and
check to be sure the engine cooling fan is
operating. If the fan is not running, turn the
engine off.
4. Check to see if the water pump drive belt is
missing. If it is not missing, check to see that
it is tight. If the drive belt seems to be
satisfactory, check for coolant leaking from
the radiator, hoses or under the car. (If the air
conditioner had been in use, it is normal for
cold water to be draining from it when you
stop).5. If the water pump drive belt is broken or
coolant is leaking out, stop the engine im-
mediately and call the nearest Hyundai deal-
er for assistance.
WARNING:Do not remove the radiator cap when the
engine is hot. This may allow coolant to be
blown out of the opening and cause serious
burns.
6. If you cannot find the cause of the overheat-
ing, wait until the engine temperature has
returned to normal. Then, if coolant has been
lost, carefully remove the radiator cap and
add water to bring the fluid level in the
reservoir up to the halfway mark.
7. Proceed with caution, keeping alert for fur-
ther signs of overheating. If overheating hap-
pens again, call a Hyundai dealer for assis-
tance.
CAUTION:Serious loss of coolant indicates there is a
leak in the cooling system and this should
be checked as soon as possible by a Hyundai
dealer.
!
!
!
Tire Size
Inflation PressureT105/70D(R)14
60 psi (414 kPa)
Page 127 of 186

CORROSION PREVENTION AND APPEARANCE CARE 4- 5
E050A01A-AAT
Any Questions?
If you have any questions about the care of your
car, consult your Hyundai dealer.
E040D01A-AATCleaning the Seat Belts
To clean the seat belts, use a cloth or sponge
with mild soap or detergent and warm water. Do
not use strong detergents, dye, bleach or abra-
sive materials on the seat belts as this may
weaken the fabric.
While cleaning the belts, inspect them for ex-
cessive wear, cuts, fraying or other signs of
damage and replace them if necessary.
E040E01A-AATCleaning the Windows
You may use any household window cleaner on
the windows. However, when cleaning the in-
side of the rear window be careful not to damage
the rear window defroster wiring.
Page 132 of 186

VEHICLE MAINTENANCE REQUIREMENTS 5- 5
GENERAL ITEMS
DRIVE BELT (WATER PUMP, ALTERNATOR AND A/CON)
COOLANT
TIMING BELT
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
BRAKE FLUID
BRAKE HOSES AND LINES
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
BRAKE PADS, CALIPERS AND ROTORS
EXHAUST PIPE AND MUFFLER
SUSPENSION MOUNTING BOLTS
STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM
BALL JOINT
POWER STEERING PUMP, BELT AND HOSES
DRIVESHAFTS AND BOOTS
AIR CONDITIONING REFRIGERANT
AIR FILTER (For Evaporator and Blower unit) 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 No.DESCRIPTIONMILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
615
24
12
I
I
I
I
I
I
I
I22.5
36
1830
48
24
I
I
I
I
I
I
I
I
I
I
I
I
I
I37.5
60
3045
72
36
I
I
I
I
I
I
I
I52.5
84
4260
96
48
I
R*
2
I
I
I
I
I
I
I
I
I
I
I
I67.5
108
5475
120
60
I
I
I
I
I
I
I
I82.5
132
6690
144
72
I
I
I
I
I
I
I
I
I
I
I
I
I
I97.5
156
78105
168
84
R
I
I
I
I
I
I
I112.5
180
90120
192
96
I
R*
2
I
I
I
I
I
I
I
I
I
I
I
I127.5
204
102135
216
108
I
I
I
I
I
I
I
I142.5
228
114150
240
120
I
I
I
I
I
I
I
I
I
I
I
I
I
I
See Note *
3
Note :
*1. FOR THE FIRST TIME, REPLACE THE COOLANT AT 60,000 MILES (100,000 KM) OR 60 MONTHS.
AFTER THAT, REPLACE IT EVERY 30,000 MILES (45,000 KM) OR 24 MONTHS.
*2. FOR CALIFORNIA, THIS MAINTENANCE IS RECOMMENDED, BUT NOT REQUIRED.
*3. FOR EVERY 12 MONTHS OR 12,000 MILES (20,000 KM), WHICHEVER OCCURS FIRST : "R"
F030C10A-AATR : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
See Note *1
Page 134 of 186

VEHICLE MAINTENANCE REQUIREMENTS 5- 7
F060D01A-AATo Fuel lines, fuel hoses and
connections
Check the fuel lines, fuel hoses and connec-
tions for leakage and damage. Have a trained
techincian, replace any damaged or leaking
parts immediately.
F060C01A-AAT
o Fuel filter
A clogged filter can limit the speed at which the
vehicle may be driven, damage the emission
system and cause hard starting. If an excessive
amount of foreign matter accumulates in the fuel
tank, the filter may require replacement more
frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at the
connections.
Fuel filters should be installed by trained techni-
cians.
F060M01A-AAT
o Engine oil and filter
The engine oil and filter should be changed at
the intervals specified in the maintenance sched-
ule. If the car is being driven in severe condi-
tions, more frequent oil and filter changes are
required.
F060A01A-AATEXPLANATION OF SCHEDULED MAIN-
TENANCE ITEMS
F060H01A-AATo Air cleaner filter
A Genuine Hyundai air cleaner filter is recom-
mended when the filter is replaced.
F060G01A-AATo Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should be
inspected at those intervals specified in the
maintenance schedule. Make sure that a new
vapor hose or fuel filler cap is correctly re-
placed.
F060F01A-AAT
o Vacuum, crankcase ventilation
hoses
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard and brittle
rubber, cracking, tears, cuts, abrasions, and
excessive swelling indicate deterioration. Par-
ticular attention should be paid to examine those
hose surfaces nearest to high heat sources,
such as the exhaust manifold.
Inspect the hose routing to assure that the
hoses do not come in contact with any heat
source, sharp edges or moving component which
might cause heat damage or mechanical wear.
Inspect all hose connections, such as clamps
and couplings, to make sure they are secure,
and that no leaks are present. Hoses
should be replaced immediately if there is any
evidence of deterioration or damage.
F060B01A-AAT
o Drive belts
Inspect all drive belts for evidence of cuts,
cracks, excessive wear or oil saturation and
replace if necessary. Drive belts should be
checked periodically for proper tension and ad-
justed as necessary.
F060J01A-AAT
o Spark plugs
Make sure to install new spark plugs of the
correct heat range.
Page 135 of 186

5- 8 VEHICLE MAINTENANCE REQUIREMENTS
F070H01A-AATo Rear brake drums/linings,
parking brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts, and
excessive wear. Inspect the parking brake sys-
tem including the parking brake lever and cables.
For detailed service procedures, refer to the
Shop Manual.
F070F01A-AAT
o Brake hoses and lines
Visually check for proper installation, chafing,
cracks, deterioration and any leakage. Replace
any deteriorated or damaged parts immediately.
F070G02A-AATo Brake fluid
Check brake fluid level in the brake fluid reser-
voir. The level should be between "MIN" and
"MAX" marks on the side of the reservoir. Use
only hydraulic brake fluid conforming to DOT 3
or DOT 4.
F070E04A-AATo Automatic Transaxle Fluid
The fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are
at normal operating temperature. Check the
automatic transaxle fluid level with the engine
running and the transaxle in neutral, with the
parking brake properly applied. Use HYUNDAI
GENUINE ATF, DIAMOND ATF SP-III or SK
ATF SP-III when adding or changing fluid.
F070K01A-AAT
o Exhaust pipe and muffler
Visually inspect the exhaust pipes, muffler and
hangers for cracks, deterioration, or damage.
Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections or
replace parts as necessary.
F070J01A-AAT
o Brake pads, calipers and rotors
Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leakage.F070D01A-AAT
o Manual transaxle oil
Inspect the manual transaxle oil according to
the maintenance schedule.
NOTE:If the oil level is low, check for possible leaks
before adding oil. Do not overfill.
F060E01A-AAT
o Timing belt
Inspect all parts related to the timing belt for
damage and deformation. Replace any dam-
aged parts immediately.
F070C01A-AATo Coolant
The coolant should be changed at the
intervals specified in the maintenance schedule.
Page 136 of 186

VEHICLE MAINTENANCE REQUIREMENTS 5- 9
F070M01A-AAT
o Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine off, check
for excessive free-play in the steering wheel.
Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,
cracks, or damage. Replace any damaged parts.
F070L01A-AATo Suspension mounting bolts
Check the suspension connections for loose-
ness or damage. Retighten to the specified
torque.
F070Q01A-AAT
o Air conditioning refrigerant
Check the air conditioning lines and connec-
tions for leakage and damage. Check air condi-
tioning performance according to the relevant
shop manual if necessary.
F070P01A-AATo Driveshafts and boots
Check the drive shafts, boots and clamps for
cracks, deterioration, or damage. Replace any
damaged parts and, if necessary, repack the
grease.
F070N01A-AAT
o Power steering pump, belt and
hoses
Check the power steering pump and hoses for
leakage and damage. Replace any damaged or
leaking parts immediately. Inspect the power
steering belt for evidence of cuts, cracks, ex-
cessive wear, oiliness and proper tension. Re-
place or adjust it if necessary.
Page 137 of 186

6. Do-It-Yourself Maintenance
Engine Compartment ...................................................................... 6-2
General Checks .............................................................................. 6-3
Checking the Engine Oil ................................................................. 6-4
Changing the Oil and Filter ............................................................. 6-5
Checking and Changing the Engine Coolant ................................. 6-6
Spark Plugs .................................................................................... 6-8
Changing the Air Cleaner Filter ...................................................... 6-9
Checking the Transaxle Oil (Manual) ...........................................6-10
Checking the Transaxle Fluid (Automatic) ................................... 6-11
Checking the Brakes ..................................................................... 6-13
Checking the Clutch Fluid ............................................................. 6-14
Air Conditioning Care .................................................................... 6-14
Changing the Air Filter (For Evaporator and Blower Unit) ........... 6-15
Checking Drive Belts .................................................................... 6-17
Checking and Replacing Fuses .................................................... 6-18
Power Steering Fluid Level ........................................................... 6-20
Replacement of Bulbs .................................................................. 6-22
Fuse Panel Description ................................................................ 6-28
6
Page 139 of 186

DO-IT-YOURSELF MAINTENANCE 6- 3
G020C01A-AATVehicle Interior
The following should be checked each time
when the vehicle is driven:
o Light operation
o Windshield wiper operation
o Horn operation
o Defroster, heater system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch
operation
o Automatic transaxle operation, including
"Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sun visor operation
If you notice anything that does not operate
correctly or appear to be functioning correctly,
inspect it carefully and seek assistance from
your Hyundai dealer if service is needed.
G020A01A-AATGENERAL CHECKS
Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level and condition
o Battery Condition
o Air filter condition
G020B01A-AATVehicle Exterior
The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tightness
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)
Page 151 of 186

DO-IT-YOURSELF MAINTENANCE 6- 15
G140D01A-AATChecking the Compressor Drive Belt
When the air conditioning is being used regular-
ly, the compressor drive belt tension should be
checked at least once a month with the engine
turned off.
To check the drive belt tension, press down on
the belt halfway between the engine crankshaft
and compressor pulleys. Pressing with your
finger, you should not be able to deflect this belt
anymore than 1/3 of an inch. If you have the
instruments to check it, with a force of 22 lb.
(98N), the deflection should be 0.315 inches
(approx. 8.0 mm). If the belt is too loose, have
it adjusted by your Hyundai dealer.CRANK PULLEY
G140D01A
A/C
TENSION PULLEY0.315 in.
(8mm)
HLC2096 B145A01A-GAT
CHANGING THE AIR FILTER
(For Evaporator and Blower Unit)
(If Installed)
The air filter is located in front of the evaporator
unit behind the glove box.
It helps to decrease pollutants from entering the
car and to filter the air.
HLC2097
2. Remove the cable and the wiring from the
filter cover.
1. Open the glove box and remove the adjust-
ing pins on both sides of the glove box.
HLC2098
3. Remove the filter cover by pushing the upper
end of the filter cover.
Page 153 of 186

DO-IT-YOURSELF MAINTENANCE 6- 17
G170A01A-AATCHECKING BRAKE PEDAL
FREE-PLAY
With the engine off, press down on the brake
pedal several times to reduce the vacuum in the
brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change in resis-
tance. This is the brake pedal freeplay.
The freeplay should be within the limits specified
in the illustration above. If it is not, have it
inspected by your Hyundai dealer and adjusted
or repaired if necessary.
HXGS508
0.12 ~ 0.31 in.
(3 ~ 8 mm)
G190A01A-AATCHECKING DRIVE BELTS
Drive belts should be checked periodically for
proper tension and adjusted if necessary. At the
same time, belts should be examined for cracks,
wear, fraying or other evidence of deterioration
and replaced if necessary.
Belt routing should also be checked to be sure
there is no interference between the belts and
other parts of the engine. After a belt is replaced,
the new belt should be adjusted again after two
or three weeks to eliminate slack resulting from
initial stretching after use.
Water Pump Pulley
Alternator
Pulley
Crankshaft Pulley0.2~0.24 in.
(5.1~6 mm)
HTB186 G180A01A-AAT
CHECKING BRAKE PEDAL
CLEARANCE
You need a helper to check the brake pedal
clearance. With the engine running, have your
helper press down on the brake pedal several
times and then hold it down with a force of about
110 lbs (50 kg, 490 N). The brake pedal clear-
ance is the distance from the top surface of the
brake pedal to the asphalt sheeting under the
floor mat.
If the brake pedal clearance is not within the
limits specified in the illustration, have it in-
spected by your Hyundai dealer and adjusted or
repaired if necessary.
G180A01L
1.78 in. (45.1 mm)