light Hyundai Accent 2003 Service Manual

6- 16 DO-IT-YOURSELF MAINTENANCE
G150A01A-AATCHECKING STEERING WHEEL
FREEPLAY
To check the steering wheel freeplay, stop the
car with the wheels pointed straight ahead and
gently move the steering wheel back and forth.
Use very light finger pressure and be sensitive
to changes in resistance that mark the limits of
the freeplay. If the freeplay is greater than speci-
fied, have it inspected by your Hyundai dealer
and adjusted or repaired if necessary.
G160A01A-AATCHECKING CLUTCH PEDAL
FREE-PLAY
With the engine off, press lightly on the clutch
pedal until you feel a change in resistance. This
is the clutch pedal free-play. The free-play should
be within the limits specified in the illustration
below. If it is not, have it inspected by your
Hyundai dealer and adjusted or repaired if nec-
essary.
HLC5008
1.18 in.
(30 mm)
G160A01E
0.24 ~ 0.51 in.
(6 ~ 13 mm)
HLC2099
4. Replace the two filters.
5. Installation is the reverse order of disassem-
bly.
CAUTION:Be sure to install the air filter in the direction
of the arrow sign. Otherwise, it may cause
noise or deterioration.
!

6- 18 DO-IT-YOURSELF MAINTENANCE
G200B01A-AATReplacing Accessory Fuse
The fuse box for the lights and other electrical
accessories will be found low on the dashboard
on the driver's side. Inside the box you will find
a list showing the circuits protected by each
fuse.
CAUTION:When replacing a fusible link, never use
anything but a new fusible link with the same
or lower amperage rating. Never use a piece
of wire or a higher-rated fusible link. This
could result in serious damage and create a
fire hazard.
!
HLC4002
If any of your car's lights or other electrical
accessories stop working, a blown fuse could
be the reason. If the fuse has burned out, you
will see that the metal strip inside the fuse has
burned through. If you suspect a blown fuse,
follow this procedure:
1. Turn off the ignition and all other switches.
2. Open the fuse box and examine each fuse.
Remove each fuse by pulling it toward you (a
small "fuse puller" tool is contained in the
fuse box to simplify this operation).
3. Be sure to check all other fuses even if you
find one that appears to have burned out.
HLC4003
4. Replace the blown fuse by pressing a new
fuse of the same rating into place. The fuse
should be a snug fit. If it is not, have the fuse
clip repaired or replaced by a Hyundai deal-
G200A01A-AATCHECKING AND REPLACING
FUSES
Replacing a Fusible Link
A fusible link will melt if the electrical circuits
from the battery are ever overloaded, thus pre-
venting damage to the entire wiring harness.
(This could be caused by a short in the system
drawing too much current.) If this ever happens,
have a Hyundai dealer determine the cause,
repair the system and replace the fusible link.
The fusible links are located in a relay box for
easy inspection.
G200A01A
Bad
Good

DO-IT-YOURSELF MAINTENANCE 6- 19
er. If you do not have a spare fuse, you may
be able to borrow a fuse of the same or lower
rating from an accessory you can tempo-
rarily get along without (the radio or cigarette
lighter, for example). Always remember to
replace the borrowed fuse.
CAUTION:A burned-out fuse indicates that there is a
problem in the electrical circuit. If you re-
place a fuse and it blows as soon as the
accessory is turned on, the problem is seri-
ous and should be referred to a Hyundai
dealer for diagnosis and repair. Never re-
place a fuse with anything except a fuse with
the same or a lower amperage rating. A
higher capacity fuse could cause damage
and create a fire hazard.
G200B02L
!
GoodBurned out
G210A01A-AAT
CHECKING THE BATTERY
WARNING:
When working with batteries, carefully ob-
serve the following precautions to avoid se-
rious injuries.
!
The fluid in the battery contains a strong solution
of sulfuric acid, which is poisonous and highly
corrosive. Be careful not to spill it on yourself or
the car. If you do spill battery fluid on yourself,
immediately do the following:
o If battery fluid is on your skin, flush the
affected areas with water for at least 15
minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your
eyes with water and get medical assistance
as soon as possible. While you are being
driven to get medical assistance, continue to
rinse your eyes by using a sponge or soft
cloth saturated with water.
o If you swallow battery fluid, drink a large
quantity of water or milk followed by milk of
magnesia, eat a raw egg or drink vegetable
oil. Get medical assistance as soon as pos-
sible.
While batteries are being charged (either by a
battery charger or by the vehicle's alternator),
they produce explosive gases. Always observe
these warnings to prevent injuries from occur-
ring:
o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in
the area.
o Keep children away from the area.NOTE:See page 6-28 for the fuse panel descrip-
tions
D010B01A

6- 20 DO-IT-YOURSELF MAINTENANCE
G220A01A-AATCHECKING ELECTRIC COOLING
FANSG230A03A-AATPOWER STEERING FLUID LEVEL
G220B01A-AATChecking Engine Cooling Fan
The engine cooling fan should come on auto-
matically if the engine coolant temperature is
high.
WARNING:The radiator fan is controlled by engine cool-
ant temperature and may sometimes operate
even when the engine is not running. Use
extreme caution when working near the
blades of the cooling fan, so that you are not
injured by a rotating fan blade. As the cool-
ant temperature decreases the fan will auto-
matically shut off. This is a normal condition.
!
G220C01A-AATChecking Condenser Cooling Fan
The condenser cooling fan should come on
automatically whenever the air conditioner is in
operation.
HLC5006
The power steering fluid level should be checked
regularly. To check the power steering fluid
level, be sure the engine is "OFF", then check to
make certain that the power steering fluid level
is between the "MAX" and "MIN" level markings
on the fluid reservoir.
NOTE:Grinding noise from the power steering pump
may be heard immediately after the engine is
started in extremely cold conditions (below
-4°F). If the noise stops during warm up,
there is no abnormal function in the system.
It is due to a power steering fluid character-
istic in extremely cold conditions.
G210B02A-AATChecking the Battery
Keep the battery clean. Any evidence of corro-
sion around the battery posts or terminals should
be removed using a solution of household bak-
ing soda and warm water. After the battery
terminals are dry, cover them with a light coating
of grease.
PROPOSITION 65 WARNING:
Battery posts, terminals, and related acces-
sories contain lead and lead compounds,
chemicals known to the state of California to
cause cancer and reproductive harm.
Wash hands after handling.
!

DO-IT-YOURSELF MAINTENANCE 6- 21
G240A01A-AATPOWER STEERING HOSES
It is suggested that you check the power steer-
ing hose connections for fluid leakage at those
intervals specified in the vehicle maintenance
schedule in Section 5.
The power steering hoses should be replaced if
there is severe surface cracking, pulling, scuff-
ing or worn spots. Deterioration of the hose
could cause premature failure.
Recommended Fluid
Use PSF-3 type fluid
NOTE:Do not start the engine when the power
steering oil reservoir is empty.
G250A01A-AAT
FOR MORE INFORMATION ABOUT
YOUR HYUNDAI
If you desire additional information about main-
taining and servicing your Hyundai, you may
purchase a factory Shop Manual at your Hyundai
dealer's parts department. This is the same
manual used by dealership technicians and while
it is highly technical it can be useful in obtaining
a better understanding of your car and how it
works.
G290A04A-AATHEADLIGHT AIMING ADJUSTMENT
Before performing aiming adjustment, make sure
of the following.
1. Keep all tires inflated to the correct pressure.
2. Place the vehicle on level ground and press
the front bumper & rear bumper down sever-
al times. Place vehicle at a distance of 118
in. (3m) from the test wall.
3. See that the vehicle is unloaded (except for
full levels of coolant, engine oil and fuel, and
spare tire, jack, and tools). Have the driver or
equivalent weight placed in driver's seat.
4. Clean the headlight lenses and turn on the
headlights (Low beam).5. Open the hood.
6. Draw the vertical line (through the center of
each headlight) and the horizontal line
(through the center of each headlight) on the
aiming screen.
And then, draw the parallel line at 0.8 in.(21
mm) place under the horizontal line.
7. Adjust each cut-off line of the low beam to
the parallel line with a phillips screwdriver
- VERTICAL AIMING
G290A01A-1
Vertical
Aiming
WARNING:Horizontal aiming should be adjusted by an
authorized Hyundai dealer.
!

6- 22 DO-IT-YOURSELF MAINTENANCE
SPECIFICATIONS:
"H";
Horizontal center line of headlights from
ground : 25.8 in. (656 mm)
"W";
Distance between each headlight center :
42.4 in. (1,078 mm)
"L";
Distance between the headlights and the
wall that the lights are tested against:s 118
in. (3,000 mm).
!
G260A02A-AATREPLACEMENT OF LIGHT BULBS
Before attempting to replace a light bulb, be sure
the switch is turned to the "OFF" position.
The next paragraph shows how to reach the
light bulbs so they may be changed. Be sure to
replace the burned-out bulb with one of the
same number and wattage rating.
See page 6-27 for the wattage descriptions
CAUTION:Keep the lamps out of contact with petro-
leum products, such as oil, gasoline, etc.
G290B02A-AATAdjustment After Headlight Assembly
Replacement
If the vehicle has had front body repair and the
headlight assembly has been replaced, the head-
light aiming should be checked using an aiming
screen as shown in the illustration. Turn on the
headlight switch. (Low Beam Position)
1. Adjust headlights so that main axis of light is
parallel to center line of the body and is
aligned with point "P" shown in the illustra-
tion.
2. Dotted lines in the illustration show the cen-
ter of headlights.
G290B01A-1
HGround
line Horizontal line
0.55 in. (14mm)0.8 in. (21mm)Vertical line
L
W
H
Cut-off line"P"

DO-IT-YOURSELF MAINTENANCE 6- 23
HLC5033 G270A03A-AAT
Headlight Bulb
1. Allow the bulb to cool. Wear eye protection.
2. Open the engine hood.
3. Always grasp the bulb by its plastic base,
avoid touching the glass.
4. Using a socket wrench of the correct size,
remove the headlight assembly mounting
bolts.
6. Remove the dust cover.
HLC5011
HLC5009
5. Disconnect the power cord from the bulb
base in the back of the headlight.7. Push the bulb spring to remove the headlight
bulb.
HLC5010HLC5034-1

6- 24 DO-IT-YOURSELF MAINTENANCE
!WARNING:The halogen bulb contains gas under pres-
sure and if impacted could shatter, resulting
in flying fragments. Always wear eye protec-
tion when servicing the bulb. Protect the
bulb against abrasions or scratches and
against liquids when lighted. Turn the bulb
on only when installed in a headlight. Re-
place the headlight if damaged or cracked.
Keep the bulb out of the reach of children
and dispose of the used bulb with care.
G270B01A-GAT
Front Turn Signal light / Position Light
1. Disconnect the power cord from the bulb.
HLC5034HLC5012
(1) (2)
2. To replace the front turn signal light (1) or
position light (2), take it out from the bulb
holder by turning it counterclockwise.
3. Install the new bulb. 8. Remove the protective cap from the replace-
ment bulb and install the new bulb by match-
ing the plastic base with the headlight hole.
Re-attach the bulb spring and install the dust
cover. Reconnect the power cord.
9. Use the protective cap and carton to dispose
of the old bulb.
10.Check for proper headlight aim.
G270A03O

DO-IT-YOURSELF MAINTENANCE 6- 25
G270D01TB-AATRear Combination Light
HLC5015
3 Door
G270D01A
4 Door
1. Open the trunk lid/tail gate.
2. Remove the mounting screws as shown with
a phillips screwdriver.3. To replace the rear combination light (stop/
tail light, turn signal light or back-up light),
take it out from the bulb holder by turning it
counterclockwise.(2)
(1)
(3)
G270C01TB-AATLuggage Compartment Light
(If Installed)
HLC5014
1. Remove the cover with a flat-head screw-
driver. 3 Door4 Door
HLC5016
3 Door
G270D02A
4 Door
(1)
(2)
(3)(1) Stop/Tail Light
(2) Turn Signal Light
(3) Back-up Light
4. Install the new bulb.

6- 26 DO-IT-YOURSELF MAINTENANCE
G270G01A-GATInterior Light (Map Light) (If Installed)
1. Remove the cover with a flat-head screw-
driver.
HLC5017
HLC5018
2. Replace with a new bulb.
G270H01A-GATInterior Light
1. Remove the cover with a flat-head screw-
driver.
HLC5019
HLC5020
2. Replace with a new bulb. 3. Replace with a new bulb.
HTB283
2. Disconnect the power cord.
HTB284