wiring Hyundai Atos 2002 Owner's Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2002, Model line: Atos, Model: Hyundai Atos 2002Pages: 249, PDF Size: 3.11 MB
Page 23 of 249

FEATURES OF YOUR HYUNDAI
FEATURES OF YOUR HYUNDAI FEATURES OF YOUR HYUNDAI
FEATURES OF YOUR HYUNDAI
FEATURES OF YOUR HYUNDAI
1- 14 B240B03A-AAT SRS Components and Functions
o For maximum safety protection in all types
of crashes, all occupants including the driver should always wear their seat beltswhether or not an airbag is also providedat their seating position to minimize therisk of severe injury or death in the eventof a crash. Do not sit or lean unnecessarilyclose to the airbag while the vehicle is inmotion.
o The SRS airbag system must deploy very rapidly to provide protection in a crash. Ifan occupant is out of position because ofnot wearing a seat belt, the airbag mayforcefully contact the occupant causingserious or fatal injuries.
B240C01X
WARNING:
o As its name implies, the SRS is designed
to work with, and be supplemental to, thedriver's and the passenger's three pointseat belt systems and is not a substitutefor them. Therefore, your seat belts mustbe worn at all times while the vehicle is inmotion. The airbags deploy only in certainfrontal impact conditions severe enoughto likely cause significant injury to thevehicle occupants.
o The SRS is designed to deploy the airbags only when an impact is sufficiently severeand when the impact angle is less than 30°from the forward longitudinal axis of thevehicle and will not deploy in side, rear orrollover impacts. Additionally, the airbagswill only deploy once. Thus, seat beltsmust be worn at all times.
Rear impact
Side impact Rollover
o Front airbags are not intended to deploy in side-impact, rear-impact or rollover crashes. In addition, airbags will not de-ploy in frontal crashes below the deploy-ment threshold speed.
o The driver should sit back as far as possi- ble while still maintaining control of thevehicle. If you are sitting too close to theairbag, it can cause death or serious injurywhen it inflates.
o No objects should be placed over or near the airbag modules on the steering wheel,instrument panel, and the front passen-ger's panel above the glove box, becauseany such object could cause harm if thevehicle is in a crash severe enough tocause the airbags to deploy.
o If the airbags deploy, they must be re- placed by an authorized Hyundai dealer.
o Do not tamper with or disconnect SRS wiring, or other components of the SRSsystem. Doing so could result in injury,due to accidental firing of the airbags orby rendering the SRS inoperative.
o Do not install a child restraint system in the front passenger seat position. A childrestraint system must never be placed inthe front seat. The infant or child could beseverely injured or killed by an airbagdeployment in case of an accident.Do not allow children to ride in the frontpassenger seat. If also children(teenagersand older) must ride in the front seat,make sure they are always properly beltedand that the seat is moved back as far aspossible.FUA1111B
Page 25 of 249

FEATURES OF YOUR HYUNDAI
FEATURES OF YOUR HYUNDAI FEATURES OF YOUR HYUNDAI
FEATURES OF YOUR HYUNDAI
FEATURES OF YOUR HYUNDAI
1- 16 to the body structure, can adversely affect SRS performance and lead to possibleinjury.
o For cleaning the airbag pad covers, use only a soft, dry cloth or one which hasbeen moistened with plain water. Solventsor cleaners could adversely affect theairbag covers and proper deployment ofthe system.
o No objects should be placed over or near the airbag modules on the steering wheel,instrument panel, and the front passen-ger's panel above the glove box, becauseany such object could cause harm if thevehicle is in a crash severe enough tocause the airbags to inflate.
o If the airbags inflate, they must be re- placed by an authorized Hyundai dealer.
o Do not tamper with or disconnect SRS wiring, or other components of the SRSsystem. Doing so could result in injury,due to accidental firing of the airbags orby rendering the SRS inoperative.
o Do not install a child restraint system in the front passenger seat position.A child restraint system must never beplaced in the front seat. The infant or childcould be severely injured by an airbagdeployment in case of an accident.
o If components of the airbag system must be discarded, or if the vehicle must bescrapped, certain safety precautions mustbe observed. Your Hyundai dealer knowsthese precautions and can give you the
YT10355A
cluster, instrument panel pad or air ventila- tor), it may damage these parts. If the liquidfrom the air freshener does leak onto theseareas, wash them with water immediately. WARNING:
o When the SRS is activated, there may be a loud noise and fine dust will be released through out the vehicle. These conditionsare normal and are not hazardous. How-ever, the fine dust generated during airbagdeployment may cause skin irritation. Besure to wash your hands and face thor-oughly with lukewarm water and a mildsoap after an accident in which the airbagswere deployed.
o The SRS can function only when the igni- tion key is in the "ON" position. If the SRSSRI does not come on, or continuouslyremains on, after flashing for about 6 sec-onds when the ignition key is turned tothe "ON" position, or after the engine isstarted, or comes on while driving, theSRS is not working properly. If this oc-curs, have your vehicle immediately in-spected by your Hyundai dealer.
o Before you replace a fuse or disconnect a battery terminal, turn the ignition key tothe "LOCK" position or remove the igni-tion key. Never remove or replace the airbag related fuse(s) when the ignition keyis in the "ON" position. Failure to heed thiswarning will cause the SRS SRI to illumi-nate. B240C01Y-GAT SRS CareThe SRS is virtually maintenance-free and so there are no parts you can safely service byyourself. The entire SRS system must be in-spected by an authorized Hyundai dealer in 10years after the date that the vehicle was manu-factured. Any work on the SRS system, such as removing, installing, repairing, or any work on the steeringwheel must be performed by a qualified Hyundaitechnician. Improper handling of the SRS sys-tem may result in serious personal injury. WARNING:
o Extreme Hazard! Do not use a rearward
facing child restraint on a seat protectedby an airbag in front of it!
o Modification to SRS components or wir- ing, including the addition of any kind ofbadges to the pad covers or modifications
Page 73 of 249

DRIVING YOUR HYUNDAI
DRIVING YOUR HYUNDAI DRIVING YOUR HYUNDAI
DRIVING YOUR HYUNDAI
DRIVING YOUR HYUNDAI
2- 10 ice. If the lock is frozen internally, you may be able to thaw it out by using a heated key.Handle the heated key with care to avoid burn-ing your fingers.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
The proper temperature for using the immo-
The proper temperature for using the immo- The proper temperature for using the immo-
The proper temperature for using the immo-
The proper temperature for using the immo-
bilizer key is from -40°C to 80°C. If you heat
bilizer key is from -40°C to 80°C. If you heat bilizer key is from -40°C to 80°C. If you heat
bilizer key is from -40°C to 80°C. If you heat
bilizer key is from -40°C to 80°C. If you heat
the immobilizer key over 80°C to open the
the immobilizer key over 80°C to open the the immobilizer key over 80°C to open the
the immobilizer key over 80°C to open the
the immobilizer key over 80°C to open the
frozen lock,
frozen lock, frozen lock,
frozen lock,
frozen lock, it may cause damage to the
it may cause damage to the it may cause damage to the
it may cause damage to the
it may cause damage to the
transponder in its head.
transponder in its head. transponder in its head.
transponder in its head.
transponder in its head. C160H01A-AAT
Use Approved Anti-Freeze in Window
Use Approved Anti-Freeze in Window Use Approved Anti-Freeze in Window
Use Approved Anti-Freeze in Window
Use Approved Anti-Freeze in Window
Washer System
Washer System Washer System
Washer System
Washer System
To keep the water in the window washer sys- tem from freezing, add an approved anti-freezesolution in accordance with instructions on thecontainer. Window washer anti-freeze is avail-able from Hyundai dealers and most auto partsoutlets. Do not use engine coolant or othertypes of anti-freeze as these may damage thefinish. C160I01X-GAT
Don't Let Your Parking Brake Freeze
Don't Let Your Parking Brake Freeze Don't Let Your Parking Brake Freeze
Don't Let Your Parking Brake Freeze
Don't Let Your Parking Brake Freeze
Under some conditions your parking brake can freeze in the engaged position. This is mostlikely to happen when there is an accumulationof snow or ice around or near the rear brakes orif the brakes are wet. If there is a risk theparking brake may freeze, apply it only tempo-
C160F01A-AAT
Check Spark Plugs and Ignition
Check Spark Plugs and Ignition Check Spark Plugs and Ignition
Check Spark Plugs and Ignition
Check Spark Plugs and Ignition
System
System System
System
System
Inspect your spark plugs as described in Sec-tion 6 and replace them if necessary. Alsocheck all ignition wiring and components to besure they are not cracked, worn or damaged inany way.
C160D01A-AAT
Check Battery and Cables
Check Battery and Cables Check Battery and Cables
Check Battery and Cables
Check Battery and Cables
Winter puts additional burdens on the batterysystem. Visually inspect the battery and cablesas described in Section 6. The level of chargein your battery can be checked by your Hyundaidealer or a service station. C160E01A-AATChange to "Winter Weight" Oil if
Change to "Winter Weight" Oil if Change to "Winter Weight" Oil if
Change to "Winter Weight" Oil if
Change to "Winter Weight" Oil if
Necessary
Necessary Necessary
Necessary
Necessary
In some climates it is recommended that a lower viscosity "winter weight" oil be used dur-ing cold weather. See Section 9 for recommen-dations. If you aren't sure what weight oil youshould use, consult your Hyundai dealer. C160G01A-GAT
To Keep Locks from Freezing
To Keep Locks from Freezing To Keep Locks from Freezing
To Keep Locks from Freezing
To Keep Locks from Freezing
To keep the locks from freezing, squirt an approved de-icer fluid or glycerine into the keyopening. If a lock is covered with ice, squirt itwith an approved de-icing fluid to remove the
Failure to do so may adversely affect the safety
and handling of your car. Speeding, rapid accel-eration, sudden brake applications, and sharpturns are potentially very hazardous practices.During deceleration, use engine braking to thefullest extent. Sudden brake applications onsnowy or icy roads may cause skids to occur.
You need to keep sufficient distance betweenthe vehicle in front and your vehicle. Also, applythe brake gently.
It should be noted that installing tire chains on
the tire will provide a greater driving force, butwill not prevent side skids.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
Tire chains are not legal in all provinces.
Tire chains are not legal in all provinces. Tire chains are not legal in all provinces.
Tire chains are not legal in all provinces.
Tire chains are not legal in all provinces. Check
Check Check
Check
Check province laws before fitting tire
province laws before fitting tire province laws before fitting tire
province laws before fitting tire
province laws before fitting tire
chains.
chains. chains.
chains.
chains.
C160C01A-AATUse High Quality Ethylene Glycol
Use High Quality Ethylene Glycol Use High Quality Ethylene Glycol
Use High Quality Ethylene Glycol
Use High Quality Ethylene Glycol
Coolant
Coolant Coolant
Coolant
Coolant
Your Hyundai is delivered with high quality
ethylene glycol coolant in the cooling system. It is the only type of coolant that should be usedbecause it helps prevent corrosion in the cool-ing system, lubricates the water pump andprevents freezing. Be sure to replace or replen-ish your coolant in accordance with the main-tenance schedule in Section 5. Before winter,have your coolant tested to assure that itsfreezing point is sufficient for the temperaturesanticipated during the winter.
Page 89 of 249

CORROSION PREVENTION AND APPEARANCE CARE
CORROSION PREVENTION AND APPEARANCE CARE CORROSION PREVENTION AND APPEARANCE CARE
CORROSION PREVENTION AND APPEARANCE CARE
CORROSION PREVENTION AND APPEARANCE CARE
4-4 Take a piece of cheese cloth and using any mild soap and lukewarm water, work up a goodlather. Thoroughly wash the leather. Wipe cleanwith a slightly damp cloth and dry with softcloth. Do this as often as the leather becomessoiled. During tanning operations, sufficient oils are incorporated through processing that none needbe applied during the life of the leather. Oil
applied to the finished surface will in no wayhelp the leather and may do more harm thangood. Varnishes and furniture polishes shouldnever be used under any conditions. E040C01A-AAT
Cleaning the Carpets
Cleaning the Carpets Cleaning the Carpets
Cleaning the Carpets
Cleaning the Carpets
Use a foam-type carpet cleaner. Cleaners of this type are available in aerosol cans in liquidform or powder. Read the instructions and fol-low them exactly. Using a vacuum cleaner withthe appropriate attachment, remove as muchdirt from the carpets as possible. Apply thefoam following the manufacturer's directions,then rub in overlapping circles. Do not addwater. These cleaners work best when thecarpet is kept as dry as possible. E050A01A-AAT
ANY QUESTIONS?
ANY QUESTIONS? ANY QUESTIONS?
ANY QUESTIONS?
ANY QUESTIONS?
If you have any questions about the care of
your car, consult your Hyundai dealer. E040D01A-AAT
Cleaning the Seat Belts
Cleaning the Seat Belts Cleaning the Seat Belts
Cleaning the Seat Belts
Cleaning the Seat Belts
To clean the seat belts, use a cloth or sponge
with mild soap or detergent and warm water. Donot use strong detergents, dye, bleach or abra-sive materials on the seat belts as this mayweaken the fabric.
While cleaning the belts, inspect them for ex-
cessive wear, cuts, fraying or other signs ofdamage and replace them if necessary.
E040E01A-AATCleaning the Windows
Cleaning the Windows Cleaning the Windows
Cleaning the Windows
Cleaning the Windows
You may use any household window cleaner onthe windows. However, when cleaning the in-side of the rear window be careful not to dam-age the rear window defroster wiring.
Page 110 of 249

DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-14 G200A01A-AAT
CHECKING AND REPLACING
CHECKING AND REPLACING CHECKING AND REPLACING
CHECKING AND REPLACING
CHECKING AND REPLACING
FUSES
FUSES FUSES
FUSES
FUSES
Replacing a Fusible Link
Replacing a Fusible Link Replacing a Fusible Link
Replacing a Fusible Link
Replacing a Fusible Link A fusible link will melt if the electrical circuits from the battery are ever overloaded, thus pre-venting damage to the entire wiring harness.(This could be caused by a short in the systemdrawing too much current.) If this ever happens,have a Hyundai dealer determine the cause,repair the system and replace the fusible link.The fusible links are located in a relay box foreasy inspection.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
When replacing a fusible link, never use
When replacing a fusible link, never use When replacing a fusible link, never use
When replacing a fusible link, never use
When replacing a fusible link, never use
anything but a new fusible link with the
anything but a new fusible link with the anything but a new fusible link with the
anything but a new fusible link with the
anything but a new fusible link with the
same or lower amperage rating. Never use a
same or lower amperage rating. Never use a same or lower amperage rating. Never use a
same or lower amperage rating. Never use a
same or lower amperage rating. Never use a
piece of wire or a higher-rated fusible link.
piece of wire or a higher-rated fusible link. piece of wire or a higher-rated fusible link.
piece of wire or a higher-rated fusible link.
piece of wire or a higher-rated fusible link.
This could result in serious damage and
This could result in serious damage and This could result in serious damage and
This could result in serious damage and
This could result in serious damage and
create a fire hazard.
create a fire hazard. create a fire hazard.
create a fire hazard.
create a fire hazard.
G200A01A
Bad
Good
G180A01A-GAT
CHECKING BRAKE PEDAL
CHECKING BRAKE PEDAL CHECKING BRAKE PEDAL
CHECKING BRAKE PEDAL
CHECKING BRAKE PEDAL
CLEARANCE
CLEARANCE CLEARANCE
CLEARANCE
CLEARANCE
SSA6180A
36 mm (1.42 in.)
You need a helper to check the brake pedal clearance. With the engine running, have yourhelper press down on the brake pedal severaltimes and then hold it down with a force of about490N (50kg, 110lbs). The brake pedal clear-ance is the distance from the top surface of thebrake pedal to the asphalt sheeting under thefloor mat. If the brake pedal clearance is not within the limits specified in the illustration, have it in-spected by your Hyundai dealer and adjustedor repaired if necessary.
G190A01A-GAT CHECKING DRIVE BELTS
CHECKING DRIVE BELTS CHECKING DRIVE BELTS
CHECKING DRIVE BELTS
CHECKING DRIVE BELTS
Water pump pulley
Crankshaft pulley
Drive belts should be checked periodically for
proper tension and adjusted if necessary. At the same time, belts should be examined for cracks,wear, fraying or other evidence of deteriorationand replaced if necessary. Belt routing should also be checked to be sure
there is no interference between the belts andother parts of the engine. After a belt is re-placed, the new belt should be adjusted againafter two or three weeks to eliminate slackresulting from initial stretching after use.
G190A01A
9.5~11.0 mm (0.37 ~ 0.43 in.)
Generator
Page 152 of 249

FEATURES OF YOUR HYUNDAI 1-15
o If the airbag inflate, it must be replaced
by an authorized Hyundai dealer.
o Do not tamper with or disconnect SRS wiring, or other components of the SRS system. Doing so could result in injury,due to accidental firing of the airbag orby rendering the SRS inoperative.
o If components of the airbag system must be discarded, or if the vehicle must bescrapped, certain safety precautionsmust be observed. Your Hyundai dealerknows these precautions and can giveyou the necessary information. Failure tofollow these precautions and procedurescould increase the risk of personal inju-ry.
o If you sell your vehicle, be sure to inform the new owner of these important pointsand make certain that this manual istransferred to the new owner togetherwith the vehicle.
o If your vehicle was flooded and has soaked carpeting or water on flooring,you shouldn't try to start engine; havethe car towed to authorized Hyundaidealer.
Page 156 of 249

FEATURES OF YOUR HYUNDAI 1-19
YB110C1-A
SRS (Airbag) SERVICE REMINDER INDICATOR(Not all models)
The SRS service reminder indicator (SRI) comes
on and flashes for about 6 seconds after the ignition key is turned to the “ON” position orafter the engine is started, after which it will goout.
This light also comes on when the SRS is not
working properly.
If the SRI does not come on, or continuously
remains on after flashing for about 6 secondswhen you turned the ignition key to the “ON”position or started the engine, or if it comes onwhile driving, have the SRS inspected by anauthorized Hyundai Dealer.
ZB110P2-E LOW FUEL LEVEL WARNING LIGHT
The low fuel level warning light comes on when the fuel tank is approaching empty. When itcomes on, you should add fuel as soon aspossible. Driving with the fuel level warning lighton or with the fuel level below "E" can cause theengine to misfire.
ZB110R1-E BRAKE PAD WEAR WARNING SOUNDWhen the brake pads of the front brakes be-
come worn to almost the limit of use, a metalfriction squealing sound will be heard as awarning to the driver that the brakes should bechecked. When this sound is heard, replace thebrake pads with new ones.
ZB110Q2-A MALFUNCTION INDICATOR LIGHT
This light illuminates when there is a malfunc- tion of an exhaust gas related component, andthe system is not functioning properly so that
B260L01A-GAT DOOR AJAR WARNING LIGHT
The door ajar warning light warns you that a
door is not completely closed.
ZB110M2-E CHARGING WARNING LIGHT
This red warning light indicates malfunctioning of the alternator and electrical charging system.If this warning light glows when the ignitionswitch is in the "ON" position (engine off), thebulb and electrical wiring are satisfactory. Thelight should go out when the engine is started.If the light glows when the engine is running, thealternator and electrical system should bechecked as soon as possible.
Warning Light Operation The parking brake/brake fluid level warning
light should come on when the parking brake is applied and the ignition switch is turned to "ON"or "START". After the engine is started, the lightshould go out when the parking brake is re-leased.
If the parking brake is not applied, the warning
light should come on when the ignition switch isturned to "ON" or "START", then go out whenthe engine starts. If the light comes on at anyother time, you should slow the vehicle andbring it to a complete stop in a safe location offthe roadway.
The brake warning light indicates that the brake
fluid level in the brake master cylinder is lowand hydraulic brake fluid conforming to DOT 3or DOT 4 specifications should be added. Afteradding fluid, if no other trouble is found, the carshould be immediately and carefully drivento a Hyundai dealer for inspection. If furthertrouble is experienced, the vehicle should notbe driven at all but taken to a dealer by aprofessional towing service or some other safemethod.
Your Hyundai is equipped with dual-diagonal
braking systems. This means you still havebraking on two wheels even if one of the dualsystems should fail. With only one of the dualsystems working, more than normal pedal trav-el and greater pedal pressure are required tostop the car. Also, the car will not stop in asshort a distance with only half of the brakesystem working. If the brakes fail while you are driving, shift to a lower gear for additional en-gine braking and stop the car as soon as it issafe to do so.
Page 232 of 249

DO-IT-YOURSELF MAINTENANCE
6-14 AG200A1-A
CHECKING AND REPLACING FUSES Replacing a Fusible Link
G200A01A
Bad
Good
A fusible link will melt if the electrical circuits from the battery are ever overloaded, thus pre- venting damage to the entire wiring harness.(This could be caused by a short in the systemdrawing too much current.) If this ever happens,have a Hyundai dealer determine the cause,repair the system and replace the fusible link.The fusible links are located in a relay box foreasy inspection. CAUTION: When replacing a fusible link, never use anything but a new fusible link with thesame or lower amperage rating. Never use apiece of wire or a higher-rated fusible link.This could result in serious damage andcreate a fire hazard.
ZG190A1-A
CHECKING DRIVE BELTS
G190A01A
Water pump pulley
Generator 0.37 ~ 0.43 in. (9.5~11.0 mm) Crankshaft pulley
Drive belts should be checked periodically for proper tension and adjusted if necessary. At thesame time, belts should be examined for cracks,wear, fraying or other evidence of deteriorationand replaced if necessary. Belt routing should also be checked to be sure there is no interference between the belts andother parts of the engine. After a belt is re-placed, the new belt should be adjusted againafter two or three weeks to eliminate slackresulting from initial stretching after use.
ZG180A1-A
CHECKING BRAKE PEDAL CLEARANCE
SSA6180A
1.42 in. (36 mm)
You need a helper to check the brake pedal
clearance. With the engine running, have your helper press down on the brake pedal severaltimes and then hold it down with a force of about110 lbs (50 kg, 490 N). The brake pedal clear-ance is the distance from the top surface of thebrake pedal to the asphalt sheeting under thefloor mat.
If the brake pedal clearance is not within the
limits specified in the illustration, have it in-spected by your Hyundai dealer and adjustedor repaired if necessary.