light Hyundai Atos 2003 Owner's Guide

WHAT TO DO IN AN EMERGENCY 3-1
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If Engine Doesn't Turn Over or Turns Over Slowly
3. WHAT TO DO IN AN
EMERGENCY
D010A01A-AAT
IF THE ENGINE WILL NOT START CAUTION: If the engine will not start, do not push or
pull the car to start it. This could result in a collision or cause other damage. In addi-tion, push or pull starting may cause thecatalytic converter to be overloaded andcreate a fire hazard. 1. If your car has an automatic transaxle, be
sure the gear selector lever is in "N" or "P"and the emergency brake is set.
2. Check the battery connections to be sure they are clean and tight.
3. Turn on the interior light. If the light dims or goes out when you operate the starter, thebattery is discharged.
4. Check the starter connections to be sure they are securely tightened.
5. Do not push or pull the vehicle to start it. See instructions for "Jump Starting" on the fol-lowing pages.
D010C01A-AAT
If Engine Turns Over Normally but Does Not Start
1. Check fuel level.
2. Check all connectors at ignition, coil and spark plugs. Reconnect any that may be disconnected or loose. D010D01A-AAT
If the Engine Stalls While Driving
1. Reduce your speed gradually, keeping a straight line. Move cautiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle will not start, contact a Hyundai dealer or seek other qualified assistance.
D010B01A
3. Check the fuel line in the engine room.
4. If the engine still refuses to start, call aHyundai dealer or seek other qualified as- sistance.
D020A02A-AAT
JUMP STARTING
AX30030A
Negative to the engine not to the battery
Booster battery
Positive to positive
Dead battery
D010C01X-1Spark Plug
3

WHAT TO DO IN AN EMERGENCY
3-2 2. Turn off all unnecessary lights and acces-
sories in both vehicles.
3. Attach the clamps of the jumper cable in the exact order shown in the illustration. That is, first, attach one clamp of the jumper cable tothe positive (+) post or cable of the dis-charged battery. Then attach the other endof the same cable to the positive (+) post orcable of the booster battery. Next, using theother cable, attach one clamp to the nega-tive (-) post or cable of the booster battery.Then attach the other end of that cable to asolid metal part of the engine away from thebattery. Do not connect the cable to anymoving part.
4. Start the engine in the car with the booster battery and let it run for a few minutes. Thiswill help to assure that the booster battery isfully charged. During the jumping operation,run the engine in this vehicle at about 2,000rpm.
5. Start your engine using the normal starting procedure. After the engine starts, leave thejumper cables connected and let the enginerun at fast idle or about 2,000 rpm for sev-eral minutes.
6. Carefully remove the jumper cables in the reverse order of attachment.
If you do not know why your battery becamedischarged (because the lights were left on,etc.), have the charging system checked byyour Hyundai dealer.
WARNING: The gas produced by the battery during the
jump start operation is highly explosive. If these instructions are not followed exactly,serious personal injury and damage to thevehicle may occur! If you are not sure howto follow this procedure, seek qualified as-sistance. Automobile batteries contain sul-furic acid. This is poisonous and highlycorrosive. When jump starting, wear protec-tive glasses and be careful not to get acid onyourself, your clothing or on the car.
o If you should accidentally get acid on your skin or in your eyes, immediately remove any contaminated clothing and flush thearea with clear water for at least 15 minutes.Then promptly obtain medical attention. Ifyou must be transported to an emergencyfacility, continue to apply water to the affect-ed area with a sponge or cloth.
o The gas produced by the battery during the jump start operation is highly explosive. Donot smoke or allow a spark or an open flamein the vicinity.
o The battery being used to provide the jump start must be 12-volt. If you cannot deter-mine that it is a 12-volt battery, do notattempt to use it for the jump start.
o To jump start a car with a discharged bat- tery, follow this procedure exactly:
1. If the booster battery is installed in another vehicle, be sure the two vehicles are nottouching. D030A01A-AAT
IF THE ENGINE OVERHEATS
If your temperature gauge indicates overheat-ing, you experience a loss of power, or hearloud pinging or knocking, the engine is probablytoo hot. If this happens to you, you should:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the gear selector lever in "P" (auto- matic transaxle), or neutral (manual
transaxle) and set the parking brake. If theair conditioning is on, turn it off.
3. If engine coolant is running out under the car or steam is coming out from the hood, stopthe engine. Do not open the hood until theengine coolant has stopped running or thesteaming has stopped. If there is no visibleloss of engine coolant and no steam, leavethe engine running and check to be sure theengine cooling fan is operating. If the fan isnot running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing, check to see thatit is tight. If the drive belt seems to besatisfactory, check for engine coolant leak-ing from the radiator, hoses or under the car.(If the air conditioning had been in use, it isnormal for cold water to be draining from itwhen you stop).

WHAT TO DO IN AN EMERGENCY 3-5
Wheel nut Wrench
The wheel nuts should be loosened slightly
before raising the car. To loosen the nuts, turnthe wrench handle counterclockwise. Whendoing this, be sure that the socket is seatedcompletely over the nut so it cannot slip off. Formaximum leverage position the wrench so thehandle is to the right as shown in the drawing.Then, while holding the wrench near the end ofthe handle, pull up on it with steady pressure.Do not remove the nuts at this time. Just loosenthem about one-half turn.
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4. Put the Jack in Place
The base of the jack should be placed on firm,
level ground. The jack should be positioned asshown in the drawing. D060F02E-AAT
5. Raising the Car D060G01A-AAT
6. Changing Wheels
AS30120A
After inserting a wrench bar into the wheel nut
wrench, install the wrench bar into the jack as shown in the drawing. To raise the vehicle, turnthe wheel nut wrench clockwise. As the jackbegins to raise the vehicle, double check that itis properly positioned and will not slip. If thejack is on soft ground or sand, you may find itnecessary to place a board, brick, flat stone orother object under the base of the jack to keepit from sinking. Raise the car high enough so that the fully
inflated spare tire can be installed. To do this,you will need more ground clearance than isrequired to remove the flat tire.
WARNING: Do not get under the car when it is sup-
ported by the jack. This is very dangerous as the vehicle could fall and cause seriousinjury or death. No one should stay in thecar while the jack is being used. Use the wrench to loosen the wheel nuts, thenremove them with your fingers. Remove thewheel cover (if installed) from the wheel andslide the wheel off the studs and lay it flat so itcannot roll away. To put the wheel on the hub,pick up the spare tire, line up the holes with thestuds and slide the wheel onto them. If this isdifficult, tip the wheel slightly and get the tophole in the wheel lined up with the top stud.Then jiggle the wheel back and forth until thewheel can be slid over the other studs.
D060E01A

D060E01V
HFC4022
Wrench bar

CORROSION PREVENTION AND APPEARANCE CARE
4-4 Take a piece of cheese cloth and using any mild soap and lukewarm water, work up a goodlather. Thoroughly wash the leather. Wipe cleanwith a slightly damp cloth and dry with softcloth. Do this as often as the leather becomessoiled. During tanning operations, sufficient oils are incorporated through processing that none needbe applied during the life of the leather. Oil
applied to the finished surface will in no wayhelp the leather and may do more harm thangood. Varnishes and furniture polishes shouldnever be used under any conditions. E040C01A-AAT
Cleaning the Carpets
Use a foam-type carpet cleaner. Cleaners of this type are available in aerosol cans in liquidform or powder. Read the instructions and fol-low them exactly. Using a vacuum cleaner withthe appropriate attachment, remove as muchdirt from the carpets as possible. Apply thefoam following the manufacturer's directions,then rub in overlapping circles. Do not addwater. These cleaners work best when thecarpet is kept as dry as possible. E050A01A-AAT
ANY QUESTIONS? If you have any questions about the care of
your car, consult your Hyundai dealer. E040D01A-AAT
Cleaning the Seat Belts
To clean the seat belts, use a cloth or sponge
with mild soap or detergent and warm water. Donot use strong detergents, dye, bleach or abra-sive materials on the seat belts as this mayweaken the fabric.
While cleaning the belts, inspect them for ex-
cessive wear, cuts, fraying or other signs ofdamage and replace them if necessary.
E040E01A-AAT
Cleaning the Windows You may use any household window cleaner onthe windows. However, when cleaning the in-side of the rear window be careful not to dam-age the rear window defroster wiring.

DO-IT-YOURSELF MAINTENANCE
6-2 G020A01A-AAT
GENERAL CHECKS Engine Compartment The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery Condition G020C01X-GAT
Vehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wipers operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning in cor-rectly, inspect it carefully and seek assistancefrom your Hyundai dealer if service is needed. G030A01A-AAT
CHECKING THE ENGINE OIL
Engine oil is essential to the performance andservice of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. G030B01A-GAT
Recommended Oil
SSA6030B°C °F -25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-2040 104
2068
1050
032
-15 5 -10-14
SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended.
NOTE: SAE 5W-20 is not recommended for sus- tained high speed vehicle operation.
G020B01A-AAT
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare tire)
o Air filter condition

DO-IT-YOURSELF MAINTENANCE 6-13
G170A01A-GAT
CHECKING BRAKE PEDAL FREEPLAY
To check the steering wheel freeplay, stop the car with the wheels pointed straight ahead andgently move the steering wheel back and forth.Use very light finger pressure and be sensitiveto changes in resistance that mark the limits ofthe freeplay. If the freeplay is greater thanspecified, have it inspected by your Hyundaidealer and adjusted or repaired if necessary. G160A01A-GAT
CHECKING CLUTCH PEDAL FREEPLAY
SSA6160A
6 ~ 13 mm (0.24 ~ 0.51 in.)
With the engine off, press lightly on the clutch
pedal until you feel a change in resistance. This is the clutch pedal freeplay. The freeplay shouldbe within the limits specified in the illustration. Ifit is not, have it inspected by your Hyundaidealer and adjusted or repaired if necessary.
SSA6170A
3 ~ 8 mm (0.12 ~ 0.31 in.)
With the engine off, press down on the brake
pedal several times to reduce the vacuum in the brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change inresistance. This is the brake pedal freeplay.
The freeplay should be within the limits speci-
fied in the illustration. If it is not, have it in-spected by your Hyundai dealer and adjustedor repaired if necessary.
G140C01A-AAT
Lubrication
To lubricate the compressor and the seals in
the system, the air conditioning should be run for at least 10 minutes each week. This isparticularly important during cool weather whenthe air conditioning system is not otherwise inuse.
G150A01A-GAT
CHECKING STEERING WHEEL FREEPLAY
AS60260A
30 mm (1.18 in.)

DO-IT-YOURSELF MAINTENANCE 6-15
CAUTION: A burned-out fuse indicates that there is a
problem in the electrical circuit. If you re- place a fuse and it blows as soon as theaccessory is turned on, the problem is seri-ous and should be referred to a Hyundaidealer for diagnosis and repair. Never re-place a fuse with anything except a fusewith the same or a lower amperage rating. Ahigher capacity fuse could cause damageand create a fire hazard. Good
Burned out
4. Replace the blown fuse by pressing a new fuse of the same rating into place. The fuseshould be a snug fit. If it is not, have the fuseclip repaired or replaced by a Hyundai deal-er. If you do not have a spare fuse, you maybe able to borrow a fuse of the same orlower rating from an accessory you cantemporarily get along without (the radio orcigarette lighter, for example). Always re-member to replace the borrowed fuse.
G200B01A-AAT
Replacing Accessory Fuse
The fuse box for the lights and other electrical
accessories will be found low on the dashboardon the driver's side. Inside the box you will finda list showing the circuits protected by eachfuse.
If any of your car's lights or other electrical
accessories stop working, a blown fuse couldbe the reason. If the fuse has burned out, youwill see that the metal strip inside the fuse hasburned through. If you suspect a blown fuse,follow this procedure:
1. Turn off the ignition and all other switches.
2. Open the fuse box and examine each fuse. Remove each fuse by pulling it toward you (a small "fuse puller" tool is contained in thefuse box to simplify this operation).
3. Be sure to check all other fuses even if you find one that appears to have burned out.
G200B01A
SSA6201BSSA6202B
Fuse Puller
G210A01A-AAT
CHECKING THE BATTERY
WARNING: Batteries can be dangerous!.When working with batteries, carefully ob- serve the following precautions to avoidserious injuries.

DO-IT-YOURSELF MAINTENANCE
6-16
G230A03A-GAT
POWER STEERING FLUID LEVEL
The power steering fluid level should be checked
regularly.
To check the power steering fluid level, be sure
the ignition is "OFF", then check to make cer- tain that the power steering fluid level is be-tween the "MAX" and "MIN" level markings onthe fluid reservoir.
NOTE: Grinding noise from the power steering
pump may be heard immediately after the engine is started in extremely cold condi-
tions (below -20°C). If the noise stops dur-ing warm up, there is no abnormal functionin the system. This is due to a power steer-ing fluid characteristic in extremely coldconditions.
G230A01X
The fluid in the battery contains a strong solu-
tion of sulfuric acid, which is poisonous and highly corrosive. Be careful not to spill it onyourself or the car. If you do spill battery fluid onyourself, immediately do the following:
o If battery fluid is on your skin, flush the affected areas with water for at least 15 minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your eyes with water and get medical assistanceas soon as possible. While you are beingdriven to get medical assistance, continueto rinse your eyes by using a sponge or softcloth saturated with water.
o If you swallow battery fluid, drink a large quantity of water or milk followed by milk ofmagnesia, eat a raw egg or drink vegetableoil. Get medical assistance as soon aspossible.
While batteries are being charged (either by abattery charger or by the vehicle's alternator),they produce explosive gases. Always observethese warnings to prevent injuries from occur-ring:
o Charge batteries only in a well ventilated area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area. G210B01A-AAT
Checking the Battery
Keep the battery clean. Any evidence of corro-
sion around the battery posts or terminals should be removed using a solution of household bak-ing soda and warm water. After the batteryterminals are dry, cover them with a light coat-ing of grease.
G220A01A-AAT
CHECKING ELECTRIC COOLING
FANS
WARNING: The radiator fan is controlled by engine cool- ant temperature and may sometimes operateeven when the engine is not running. Use extreme caution when working near the blades of the cooling fan, so that you are not injuredby a rotating fan blade. As the coolant tem-perature decreases the fan will automaticallyshut off. This is a normal condition.
G220B01A-AAT
Checking Engine Cooling Fan The engine cooling fan should come on auto-
matically if the engine coolant temperature ishigh.
G220C01A-AAT
Checking Condenser Cooling Fan The condenser cooling fan should come on
automatically whenever the air conditioning isin operation.

DO-IT-YOURSELF MAINTENANCE 6-17
G270A02X-GAT
HEADLIGHT BULB
Replacement instructions:
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its base, avoid touching the glass.
3. Disconnect the connector, then remove the dust cover.
4. Push the bulb spring for removing the head- light bulb.
5. Remove the headlight bulb. If the bulb is burned out, replace it with the same watt- age.
6. Installation is the reverse order of the re- moval.
7. Use the protective cap and carton to promptly dispose of the old bulb.
8. Check for proper headlight aim. WARNING: The halogen bulb contains gas under pres-
sure and if impacted could shatter, and re- sulting in flying fragments. Always wear eye
protection when servicing the bulb. Protectthe bulb against abrasions or scratches andagainst liquids when lighted. Turn the bulbon only when installed in a headlight. Re-place the headlight if damaged or cracked.
Keep the bulb out of the reach of childrenand dispose of the used bulb with care. G290A02X-GAT HEADLIGHT AIMING ADJUSTMENT Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct pres- sure.
2. Place the vehicle on level ground and press the front bumper & rear bumper down sev- eral times. Place the vehicle at a distance of3,000 mm (118 in.) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, andspare tire, jack, and tools). Have the driveror equivalent weight placed in driver's seat.
Recommended Fluid
Use PSF-3 type fluid. NOTE: Do not start the engine when the power
steering oil reservoir is empty.
G240A01A-AAT
POWER STEERING HOSES
It is suggested that you check the power steer-
ing hose connections for fluid leakage at those intervals specified in the vehicle maintenanceschedule in Section 5.
The power steering hoses should be replaced if
there is severe surface cracking, pulling, scuff-ing or worn spots. Deterioration of the hosecould cause premature failure.
G260A03A-AAT
REPLACING HEADLIGHT BULBS Before attempting to replace a headlight bulb,
be sure the switch is turned to the "OFF"position.
The next paragraph shows how to reach head-
light bulbs so they may be changed. Be sure toreplace the burned-out bulb with one of thesame number and wattage rating.
CAUTION: Keep the lamps out of contact with petro-
leum product, such as oil, gasoline, etc.
G270A01X

DO-IT-YOURSELF MAINTENANCE
6-18 SPECIFICATIONS: "H" Horizontal center line of headlights from ground : 646 mm (25.43 in.) "W" Distance between each headlight center:988 mm (38.89 in.)"L"Distance between the headlights and the wall that the lights are tested against:3,000 mm (118 in.).
4. Clean the head light lenses and turn on the
headlights (Low beam).
5. Open the hood.
6. Draw the vertical line (through the center of each headlight beam pattern) and the hori- zontal line (through the center of each head-light beam pattern) on the aiming screen. And then, draw the horizontal parallel line at 30 mm (1.18 in.) under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillips screwdriver -VERTICAL AIMING.
8. Adjust each cut-off line of the low beam to the each vertical line with a phillips screw-driver - HORIZONTAL AIMING.
G290A02Y
Vertical aiming G290B02X-GAT
Adjustment After Headlight Assembly Replacement
G290B01Y
Vertical line
Cut-off line Ground line
Horizontal line
LW
H
H "P"
15mm (0.59in.)30mm(1.18in.)
If the vehicle has had front body repair and the
headlight assembly has been replaced, the headlight aiming should be checked using the
aiming screen as shown in the illustration. Turnon the headlight switch. (Low Beam Position)
1. Adjust headlights so that main axis of light is parallel to center line of the body and is aligned with point "P" shown in the illustra-tion.
2. Dotted lines in the illustration show the cen- ter of headlights.