Hyundai Atos 2003 Repair Manual

FEATURES OF YOUR HYUNDAI 1- 53
B860A02X
o Be sure that the cassette label is not loose or peeling off or tape ejection may be difficult.
o Never touch or soil the actual audio tape surfaces.
o Keep all magnetized objects, such as electric motors, speakers or transformers away from your cassette tapes and tape player unit.
o Store cassettes in a cool, dry place with the open side facing down to prevent dust fromsettling in the cassette body.
o Avoid repeated fast reverse usage to replay one given tune or tape section. This cancause poor tape winding to occur, and even-tually cause excessive internal drag and pooraudio quality in the cassette. If this occurs, itcan sometimes be corrected by fast windingthe tape from end to end several times. If thisdoes not correct the problem, do not continueto use the tape in your vehicle.SSAR042B
Head
Cotton applicator
o The playback head, capstan and pinch rollerswill develop a coating of tape residue that can result in deterioration of sound quality, suchas a wavering sound. They should be cleaned monthly using a commercially available head cleaning tape or special solution availablefrom audio specialty shops. Follow the suppli-er's directions carefully and never oil any partof the tape player unit.
o Always be sure that the tape is tightly wound on its reel before inserting in the player.Rotate a pencil in the drive sprockets to windup any slack.
SSAR053B
NOTE: Look at a tape before you insert it. If the tapeis loose, tighten it by turning one of the hubswith a pencil or your finger. If the label ispeeling off, do not put it in the drive mecha-nism.Do not leave tapes sitting where they areexposed to hot, warm, or high humidity, suchas on top of the dashboard or in the player. Ifa tape is exposed to extreme heat or cold, letit reach a moderate temperature before put-ting it in the player.

FEATURES OF YOUR HYUNDAI
1- 54
B870C01X-GAT ANTENNA
Your car uses a manual stainless steel antenna to receive both AM and FM broadcast signals.Pull up the antenna using your fingers, as shownin the drawing. NOTE: Before entering an automatic car wash or aplace with a low height clearance, turn off theradio and be sure that the antenna is fullyretracted.
B870C02X

DRIVING YOUR HYUNDAI 2- 1
2. DRIVING YOUR HYUNDAI
C010A01A-AAT
WARNING: ENGINE EXHAUST CAN BE DANGEROUS!
Engine exhaust fumes can be extremely dangerous. If, at any time, you smell exhaust fumes inside the vehicle, open the windows immediately. o Do not inhale exhaust fumes. Exhaust fumes contain carbon monoxide, a colorless, odorless gas that can cause unconsciousness and death by asphyxiation. o Be sure the exhaust system does not leak. The exhaust system should be checked whenever the vehicle is raised to change the oil or for any other purpose. If you hear a change in the sound of the exhaust or if you drive over something that strikes the underneath side of the car, have theexhaust system checked as soon as possible by your Hyundai dealer. o Do not run the engine in an enclosed area. Letting the engine idle in your garage, even with the garage door open, is a hazardous practice. Never run the engine in your garage any longer than it takes to start the engine and back the car out. o Avoid idling the engine for prolonged periods with people inside the car. If it is necessary to idle the engine for a prolonged period with people inside the car, be sure to do so only in an open area with the air intake set at "Fresh" and the fan operating at one of the higher speeds so fresh air is drawn into the interior.If you must drive with the tail gate open because you are carrying objects that make this necessary: 1. Close all windows. 2. Open side vents.3. Set the air intake control at "Fresh", the air flow control at "Floor" or "Face" and the fan at one of the higher speeds. To assure proper operation of the ventilation system, be sure the ventilation air intakes located just in front of the windshie ld
are kept clear of snow, ice, leaves or other obstructions.
2

DRIVING YOUR HYUNDAI
2- 2 C020A01A-AAT
BEFORE STARTING THE ENGINE
Before you start the engine, you should always:
1. Look around the vehicle to be sure there are no flat tires, puddles of oil, water or other indications of possible trouble.
2. After entering the car, check to be sure the parking brake is engaged.
3. Check that all windows, and lights are clean.
4. Check that the interior and exterior mirrors are clean and in position.
5. Check your seat, seatback and headrest to be sure they are in their proper positions.
6. Lock all the doors.
7. Fasten your seat belt and be sure that all other occupants have fastened theirs.
8. Turn off all lights and accessories that are not needed.
9. When you turn the ignition switch to "ON", check that all appropriate warning lights are operating and that you have sufficient fuel.
10. Check the operation of warning lights and all bulbs when key is in the "ON" position. o To start the engine, insert the ignition key
and turn it to the "START" position. Releaseit as soon as the engine starts. Do not hold
the key in the "START" position for morethan 15 seconds.
NOTE: For safety, the engine will not start if the
shift lever is not in "P" or "N" Position(Automatic Transaxle). C040A01A-AAT
KEY POSITIONS WARNING:
The engine should not be turned off or the
key removed from the ignition key cylinderwhile the vehicle is in motion. The steering
wheel is locked by removing the key. o "START"
The engine is started in this position. It willcrank until you release the key. NOTE: Do not hold the key in the "START" position for more than 15 seconds.
o "ON" When the key is in the "ON" position, the
ignition is on and all accessories may be turnedon. If the engine is not running, the key shouldnot be left in the "ON" position. This will dis-
charge the battery and may also damage theignition system.
o "ACC" With the key in the "ACC" position, the some
electrical accessories (radio etc.) may be oper-ated.
o "LOCK" The key can be removed or inserted in thisposition. To protect against theft, the steeringwheel locks by removing the key. NOTE: To unlock the steering wheel, insert the key, and then turn the steering wheel and keysimultaneously.
C030A02X-GAT
COMBINATION IGNITION SWITCH To Start the Engine
o If your Hyundai is equipped with a manual transaxle, place the shift lever in neutral and depress the clutch pedal fully.
o If your Hyundai has an automatic transaxle, place the shift lever in "P" (park).
C040A01E
LOCK
ACC
ON
START

DRIVING YOUR HYUNDAI 2- 3
C050A01X-GAT
STARTING
Normal starting with either a cold or warm
engine is obtained without pumping or depress-
ing the accelerator pedal. Simply turn the key tothe "START" position and release when theengine starts. After the engine has started,allow the engine to run for 10 to 20 secondsprior to placing the vehicle in gear. The starter should not be operated for more
than 15 seconds at a time. Wait 15-30 secondsbetween starting attempts to protect the starterfrom overheating.
WARNING: Never run the engine in a closed or poorly
ventilated area any longer than is needed to move your car in or out of the area. The
carbon monoxide gas emitted is odorlessand can cause serious injury or death. C050B02X-GAT
Normal Conditions:
The Starting Procedure:
1. Insert key, and fasten the seat belt.
2. Depress the clutch pedal fully (manual transaxle) and place the gearshift lever in neutral (manual transaxle) or the selectorlever (automatic transaxle) in "P" (park)position.
3. After turning the ignition key to the "ON" position, make certain all warning lights andgauges are functioning properly before start-
ing the engine.
WARNING: Be sure that the clutch is fully depressed
when starting a manual transaxle vehicle. Otherwise, there is the potential to cause
damage to the vehicle or injury to someone
inside or outside the vehicle as a result ofthe forward or backward movement of the
vehicle that will occur if the clutch is notdepressed when the vehicle is started.
4. Turn the ignition key to the "Start" position and release it when the engine starts. C070A04X-GAT
OPERATING THE MANUAL TRANSAXLE
C070A01X
Your Hyundai's manual transaxle has a con-
ventional shift pattern. This shift pattern is also imprinted on the shift knob. The transaxle isfully synchronized in all forward gears so shift-
ing to either a higher or a lower gear is easilyaccomplished.
CAUTION:
o Do not attempt to engage reverse gear when the car is moving.
o To avoid damaging the selector mecha- nism, do not use the gear shift lever as ahand rest. Release the lever immediatelythe shift is completed.
o To avoid premature clutch wear, do not use the clutch pedal as a foot rest, anddo not hold the vehicle on a gradientusing the clutch.
C050A01E

DRIVING YOUR HYUNDAI
2- 4 C070B01X-GAT
Using the Clutch of Manual transaxle The clutch should be pressed all the way to the floor before shifting, then released slowly. Theclutch pedal should be always used after fullyreturning to the original position. Do not restyour foot on the clutch pedal while driving. Thiscan cause unnecessary wear. Do not partiallyengage the clutch to hold the car on an incline.This causes unnecessary wear. Use the park-ing brake to hold the car on an incline. Do notoperate the clutch pedal rapidly and repeatedly. o Slow down when you encounter cross winds.
This gives you much better control of yourcar.
o Be sure the car is completely stopped be- fore you attempt to shift into reverse. Thetransaxle can be damaged if you do not. To
shift into reverse, depress the clutch (manualtransaxle), move the shift lever to neutral,
wait three seconds, then shift to the reverseposition.
o Exercise extreme caution when driving on a slippery surface. Be especially careful whenbraking, accelerating or shifting gears. On aslippery surface, an abrupt change in ve-hicle speed can cause the drive wheels tolose traction and the vehicle to go out ofcontrol.
CAUTION:
o The risk of rollover is greatly increased if you lose control of your vehicle at high-way speeds.
o Loss of control often occurs if two or more wheels drop off the roadway andthe driver oversteers to reenter the road-way.
o In the event your vehicle leaves the road- way, do not steer sharply. Instead, slowdown before pulling back into the travellanes.
o In a collision crash, on unbelted person is significantly more likely to die than aperson wearing a seatbelt.
o Ensure that the engine is not over-revved
by upshifting.
o Do not coast with the shift lever at the neutral position.
o When descending long gradients, make use of the engine braking to assist thefootbrake to avoid brake fade or over-heating.
o When slippery conditions are encoun- tered, increased caution should be ex-ecuted when gear changing, braking oraccelerating. Abrupt changes in speedmay cause a loss of traction.
o To shift into reverse, rest the lever in neutral for at least 3 seconds after yourcar is completely stopped. Then movethe lever into the reverse position.
o During cold weather, shifting may be dif- ficult until the transaxle lubricant haswarmed up. This is normal and not harm-ful to the transaxle.
o If you 've come to a complete stop and it's hard to shift into 1 st
or R(Reverse),
put the shift lever in N(Neutral) positionand let up on the clutch. Press the clutchpedal back down, and then shift into 1 st
or R(Reverse) gear position.
o Do not use the shift lever as a handrest during driving, as this can result in pre-mature wear of the transaxle shift forks. C070D01X-GAT
Good Driving Practices
o Never take the car out of gear and coast down a hill. This is extremely hazardous. Always leave the car in gear.
o Don't "ride" the brakes. This can cause them to overheat and malfunction. Instead,when you are driving down a long hill, slow
down and shift to a lower gear. When you dothis, engine braking will help slow the car.
o Slow down before shifting to a lower gear. This will help avoid over-revving the engine,which can cause damage.
WARNING: When downshifting from fifth gear to fourth gear, caution should be taken not to inad-vertently press the gear shift lever sideways
in such a manner that second gear is en-gaged. Such over revving of the engine may possibly cause engine damage.

DRIVING YOUR HYUNDAI 2- 5
Shift
from-toRecommended
1-2 2-3 3-4 4-5 20 km/h (15 mph)40 km/h (25 mph) 55 km/h (35 mph) 75 km/h (45 mph)
NOTE:
Depress the brake pedal and push the button when shifting. Push the button when shifting.The selector lever can be shifted free- ly.
For optimum fuel economy, accelerate gradual-ly. The transaxle will automatically shift to thesecond, third and overdrive gears. C090B01A-AAT
The function of each position is as follows:
o P (Park): Use to hold the vehicle in place when parking or
while starting the engine; shift the selector lever to the "P" (Park) position. Whenever parkingthe car, apply the parking brake and shift theselector lever to the "P" (Park) position.
CAUTION: Never place the selector lever in the "P"
(Park) position unless the vehicle is fully stopped. Failure to observe this caution willcause severe damage to the transaxle.
C090A01A-GAT
AUTOMATIC TRANSAXLE
The highly efficient Hyundai automatic transaxle
has four forward speeds and one reverse speed.It has a conventional shift pattern as shown inthe illustration. At night, with the first position ofthe multi-function switch, the appropriate sym-bol on the shift pattern indicator will be illuminat-ed according to the range selected.
CAUTION: Never shift into "R" or "P" position while
the vehicle is moving.
C090B01X
C070C01A-AAT
To Remove the Ignition Key
1. Turn the ignition key to the "ACC" position.
2. Simultaneously push and turn the ignition key counterclockwise from the "ACC" posi- tion to the "LOCK" position.
3. The key can be removed in the "LOCK" position.
C070E02A-GAT
Recommended Shift Points
C070C01E
LOCK
ACC
ON
START
The shift points as shown are recommended for
optimum fuel economy and performance.

DRIVING YOUR HYUNDAI
2- 6 C090G01S-GAT o L (Low gear): Use for driving up a very steep grade or for engine braking when descending steep hills.When downshifting to "L", the transaxle willtemporarily remain in second gear until thevehicle has slowed enough for low gear toengage. Do not exceed 50 km/h (30 mph) in lowgear. "L" shifts to 1st gear only. However, shift up to 2nd is performed when the car exceeds acertain speed and, as speed increases, thetransaxle will shift up to 3rd gear to preventover-revving the engine. C090H01E-GAT
NOTE:
o For smooth and safe operation, depress the brake pedal when shifting from "Neu- tral" position or "Park" position to a for-ward or reverse gear.
o The brake pedal fully depressed in order to move the shift lever from the "P"(Park) position to any of the other posi-tions.
o It is always possible to shift from "R", "N", "D", "2", "L" position to "P" posi-tion. The vehicle must be fully stopped toavoid transaxle damage.
C090I01E-AAT
CAUTION:
o Shift into "R" and "P" position only when the vehicle has completely stopped. When the overdrive switch is turned on, the transaxle will automatically upshift to the sec-ond, third and overdrive gears. When the over-
C090P01A-GAT Overdrive Switch
C090P01X
o Do not accelerate the engine in reverse
or any of the forward positions with the brakes applied.
o Always apply the footbrake when shift- ing from "P" or "N", to "R", "D", "2" or"L" position.
o Do not use the "P" (Park) position in place of the parking brake. Always setthe parking brake, shift the transaxle into"P" (Park) position and turn off the igni-tion when you leave the vehicle, evenmomentarily. Never leave the vehicleunattended while the engine is running.
o Check the automatic transaxle fluid level regularly, and add fluid as necessary.
C090C01A-AAT
o R(Reverse):
Use for backing up the vehicle. Bring the car to
a complete stop before shifting the selectorlever to "R" position.
C090E01A-GAT
o D (Drive):
Use for normal driving. The transaxle will auto-
matically shift through a four-gear sequence,giving best economy and power. Never down-shift manually to "2" position or "L" positionwhen vehicle speed is more than 95 km/h (60mph). C090D02A-AAT
o N (Neutral): In the "N" position, the transaxle is in neutral
position, which means that no gears are en-gaged. The engine can be started with the shiftlever in "N" position, although this is not recom-mended except if the engine stalls while the caris moving.
C090F01A-AAT
o 2 (Second gear): Use for driving on a slippery road, hill climbing
or engine braking downhill. "2" automaticallyshifts between first and second gears.
This means that no shift-up to 3rd gear is
performed. However, the shift-up to third gear isdone when the car speed exceeds a certainvalue to prevent the engine from over-revving. Manually move the selector to "D" returning to normal driving condition.

DRIVING YOUR HYUNDAI 2- 7
C130A01A-AAT
GOOD BRAKING PRACTICES
WARNING: Do not allow passengers to sit on the cargo area while the car is moving as this is not aproper seating position and no seat belts
are available for use when the seat back isfolded down. This could result in seriousinjury or death in case of an accident or a
sudden stop. Objects should not extendhigher than the top of the front seats. This
could allow cargo to slide forward and causeinjury or damage during sudden stops.
o After being parked, check to be sure the parking brake is not engaged and that theparking brake indicator light is out beforedriving away.
o Driving through water may get the brakes wet. They can also get wet when the car iswashed. Wet brakes can be dangerous!
Your car will not stop as quickly if the brakesare wet and it may also pull to one side. Todry the brakes, apply the brakes lightly untilthe braking action returns to normal, takingcare to keep the car under control at alltimes. If the braking action does not return to
normal, stop as soon as it is safe to do soand call your Hyundai dealer for assistance.
o Don't coast down hills with the car out of gear. This is extremely hazardous. Keep thecar in gear at all times, use the brakes toslow down, then shift to a lower gear so thatengine braking will help you maintain a safespeed.
o Exercise extreme caution when driving on a
slippery surface. Be especially careful whenbraking, accelerating or shifting gears. On aslippery surface, an abrupt change in ve-hicle speed can cause the drive wheels tolose traction and the vehicle to go out ofcontrol.
o Turn the overdrive switch on for good fuel economy and smooth driving. If engine brak-ing is needed in the "D" range or if repeatedupshifting and downshifting between 3rd and4th gear is needed when climbing a gentleslope, it is recommended that the overdriveswitch be turned off. Turn the overdriveswitch back on immediately afterward.
CAUTION:
o The risk of rollover is greatly increased if you lose control of your vehicle at high-way speeds.
o Loss of control often occurs if two or more wheels drop off the roadway andthe driver oversteers to reenter the road-way.
o In the event your vehicle leaves the road- way, do not steer sharply. Instead, slowdown before pulling back into the travellanes.
o In a collision crash, on unbelted person is significantly more likely to die than aperson wearing a seatbelt.
C090N02A-AAT
Good Driving Practices
o Never move the gear selector lever from "P" or "N" to any other position with the acceler- ator pedal depressed.
o Never move the gear selector lever into "P" when the vehicle is in motion.
o Be sure the car is completely stopped be- fore you attempt to shift into "R".
o Never take the car out of gear and coast down a hill. This may be extremely hazard-ous. Always leave the car in gear whenmoving.
o Do not "ride" the brakes. This can cause them to overheat and malfunction. Instead,when you are driving down a long hill, slowdown and shift to a lower gear. When you dothis, engine braking will help slow the car.
o Slow down before shifting to a lower gear. Otherwise, the lower gear may not be en-gaged.
o Always use the parking brake. Do not de- pend on placing the transaxle in "P" to keepthe car from moving.
drive switch is turned off, the transaxle will notupshift to the overdrive gear. For normal driv-ing, the selector lever should be left in the "D"position and the overdrive switch turned on.
If you need to accelerate rapidly, press the
accelerator pedal all the way to the floor. Thetransaxle will automatically shift to a lower gear,depending on the vehicle speed and load.

DRIVING YOUR HYUNDAI
2- 8 WARNING: Your ABS will not prevent accidents due to
improper or dangerous driving maneuvers. Even though vehicle control is improved
during emergency braking, always maintaina safe distance between you and objectsahead. Vehicle speeds should always bereduced during extreme road conditions.
The braking distance for cars equipped with
an anti-lock braking system may be longerthan for those without it in the followingroad conditions.
o Driving on rough, gravel or snow-cov- ered roads.
o Driving with tire chains installed.
o Driving on roads where the road surface is pitted or has different surface height.
During these conditions the vehicle should
be driven at reduced speeds. The safety
features of an ABS equipped vehicle shouldnot be tested by high speed driving or cor-nering. This could endanger the safety ofyourself or others.
C120A02A-AAT
ANTI-LOCK BRAKE SYSTEM (If installed)
The Anti-Lock Brake System (ABS) is designed
to prevent wheel lock-up during sudden braking or on hazardous road surfaces. The ABS con-
trol module monitors the wheel speed and con-trols the pressure applied to each brake. Thus,in emergency situations or on slick roads, ABSwill increase vehicle control during braking.
NOTE:During ABS operation, a slight pulsation
may be felt in the brake pedal when thebrakes are applied. Also, a noise may beheard in the engine compartment while brak-ing. These conditions are normal and indi-
cate that the anti-lock brake system is func-tioning properly. put the gear selector lever in "P" (automatic)or in first or reverse gear (manual transaxle)and block the rear wheels so the car cannotroll. Then release the parking brake.
o Do not hold the vehicle on the upgrade with the accelerator pedal. This can cause thetransaxle to overheat. Always use the brake
pedal or parking brake.
o Don't "ride" the brake pedal. Resting your
foot on the brake pedal while driving can bedangerous because it can result in the brakesoverheating and losing their effectiveness. Italso increases the wear of the brake compo-nents.
o If a tire goes flat while you are driving, apply the brakes gently and keep the car pointedstraight ahead while you slow down. Whenyou are moving slowly enough for it to be
safe to do so, pull off the road and stop in asafe place.
o If your car is equipped with an automatic transaxle, don't let your car creep forward.To avoid creeping forward, keep your foot
on the brake pedal when the car is stopped.
o Use caution when parking on a hill. Engage the parking brake and place the gear selec-tor lever in "P" (automatic transaxle) or in
first or reverse gear (manual transaxle). Ifyour car is facing downhill, turn the frontwheels into the curb to help keep the carfrom rolling. If your car is facing uphill, turnthe front wheels away from the curb to helpkeep the car from rolling. If there is no curb
or if it is required by other conditions to keepthe car from rolling, block the wheels.
o Under some conditions your parking brake can freeze in the engaged position. This ismost likely to happen when there is an
accumulation of snow or ice around or nearthe rear brakes or if the brakes are wet. If
there is a risk that the parking brake may
freeze, apply it only temporarily while you