auto ac Hyundai Coupe 2004 Owner's Manual

3 IN CASE OF EMERGENCY
2IF THE ENGINE WILL NOT START
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SD020A1-E Seek assistance from the nearest Hyundai dealer with regard to the method of ignition and fuel system diagnosis.
WARNING:
If the engine refuses to start, noattempt should be made to push ortow start the vehicle. Vehicles with automatic transaxle or fuel injec- tion will not be able to be started in this manner since no drive is trans- mitted through the automatictransaxle whilst the engine is not running, and in the case of fuel injected derivatives, the fuel pumpwill not operate under tow start conditions. In addition, if the ve- hicle is equipped with an exhaustcatalyst, damage to the catalyst may result if the vehicle is tow started. SD020B1-E IF THE ENGINE CANNOT BE CRANKED
1. If the vehicle is fitted with manual
transaxle, ensure that the clutch pedal is depressed whilst cranking the engine. If the vehicle is fittedwith automatic transaxle, ensure that the transaxle selector is at the "P" or"N" position.
2. Check the battery terminals and connections to ensure that theseare clean and also tight.
3. If the ignition warning lamps dim when the engine is cranked and thebattery terminals have beenchecked, a discharged battery is indicated. D010B01GK
4. Do not attempt to push or tow start
the vehicle, refer to "Jump Starting" for information regarding engine starting when the battery is dis- charged.

3 IN CASE OF EMERGENCY
4
7. Swithc "ON" the main beam
headlamps before carefully remov- ing the jumper cables have been removed, switch "OFF" the main beam geadlamps. SD040A2-E If the temperature gauge indicates overheating:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P"
(automatic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on, turn it off.
3. If coolant is running out under the car or steam is coming out fromunder the bonnet stop the engine. Do not open the bonnet until thecoolant has stopped running or the steaming has stopped. If there is no visible loss of coolant and no steam,leave the engine running and check to be sure the engine cooling fan is operating.If the fan is not running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,check to see that it is tight. If the drive belt seems to be satisfac-tory,check for coolant leaking from the radiator, hoses or under the car. (If the air conditioning had been in use,it is normal for cold water to be draining from it).
IF THE ENGINE OVERHEATS
1. Ensure that the booster battery is 12 volt type. If the booster battery is installed in another vehicle, ensure that the two vehicles are not touch- ing.
2. Turn off all unnecessary electrical equipment in both vehicles.
3. Ensure that the engine of the ve- hicle providing the jump start is run- ning prior to connection of the jump cables.
4. Connect the red jump cable to the positive (+) terminal of the boosterbattery and the other end to thepositive (+) terminal of the dis- charged battery.
5. Attach the black jump cable to the negative (-) terminal of thebooster battery, and the other end to a ground point within the enginecompartment of the vehicle with the flat battery. Do not connect to the negative battery terminal of the flatbattery since sparks may be gener- ated with the subsequent risk of explosion.
6. Raise the booster vehicle engine speed to 2,000 r.p.m. and start theengine of the vehicle with the flatbattery. CAUTION:
If the jump cable is incorrectly in-stalled, damage to the vehicle elec-trical system may occur, in particu- lar the electronic components such as the Fuel Injection system com- puter and the Automatic Transaxle computer. The battery must neverbe disconnected whilst the engine is running.
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3 IN CASE OF EMERGENCY
6IN THE EVENT OF A PUNC- TURE
SD070A1-ECHANGING A FLAT TYRE
It is of the utmost importance that care is exercised when changing road wheels. Ensure that the parking brakeis set and that the gear shift lever is in reverse (P, if the vehicle has automatic transaxle).
D060A01GK
! CAUTION:
o Do not use snow chains with your temporary spare tyre.
o Do not use more than one tempo-
rary spare tyre at a time.
5. The temporary spare tyre should
not be used on any other wheels, nor should standard tyre, snow tyre, wheel covers or trim rings be used with the temporary spare wheel. Ifsuch use is attempted, damage to these items or other car compo- nents may occur.
6. The temporary spare tyre pressure should be checked once a monthwhile the tyre is stored. SD060A1-E If a puncture occurs whilst driving the vehicle:
1. Bring the car to rest as soon as it is
safe to do so and with the minimum amount of braking required which will assist in maintaining the maxi- mum amount of control. The vehicleshould be parked wherever pos- sible upon firm level ground to facili- tate wheel changing.
2. If the vehicle is creating a hazard and the road conditions do not per-mit the wheel to be changed safely,assistance should be sought.
3. Passengers must not be allowed to
remain inside the vehicle duringwheel changing. If a puncture oc- curs whilst the vehicle is on a motorway, the passengers shouldtake refuge on the motorway em- bankment to avoid the possibility of injury occurring should the vehiclebe struck by other motorway traffic.
4. Wheel changing should be per-
formed according to the followinginstructions.

3 IN CASE OF EMERGENCY
12
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HGK4017
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1) If the vehicle is being towed with the
rear wheels on the ground, be sure the parking brake is released.
NOTE: Before towing, check the level of the automatic transaxle fluid. If it is below the "HOT" range on the dip-stick, add fluid. If you cannot add fluid, a towing dolly must be used.
2) If any of the loaded wheels or sus- pension components are damaged or the vehicle is being towed with the front wheels on the ground, use a towing dolly under the front wheels.
o Manual Transaxle: If you do not use a towing dolly,place the ignition key in the "ACC"position and put the transaxle in "N (Neutral)".
CAUTION:
Do not tow with the key removed or in the "LOCK" position when tow- ing from the rear without a towing dolly. o Automatic Transaxle:
Be sure to use a towing dolly underthe front wheels.
CAUTION:
A vehicle with an automatictransaxle should never be towed from the rear with the front wheels on the ground. This can cause seri-ous damage to the transaxle.
3) It is recommended that your vehicle be towed with all the wheels off the ground.
CAUTION:
o When towing the vehicle, take care not to cause damage to the bumper or underbody of the ve- hicle.
o Do not tow with sling type truck as this may cause damage to thebumper or underbody of the ve-hicle. HGK4016

5VEHICLE MAINTENANCE REQUIREMENTS
2MAINTENANCE AND SER- VICING REQUIREMENTS
SF020A1-E To ensure the continued reliability and safety of the vehicle, certain routinemaintenance operations are required at specific mileage or time intervals. It is the responsibility of the vehicle owner to ensure that the maintenance schedules shown in both this OwnersManual and the Warranty and Service Passport are adhered to. The new vehicle warranty may be invalidated if the routine maintenance operations are not performed in line with the recommendations outlined andthe safety and durability of the vehicle adversely affected. It is recommended that all mainte- nance operations with the exception of the daily operating checks are en-trusted to a Hyundai dealer to ensure that the latest repair and maintenance procedures and specialized servicingtools are employed. In addition, the use of genuine Hyundai replacement parts will ensure that the vehicle safetyand performance will not be compro- mised. NOTE:
The inspection and testing of cer-
tain electronic fuel injection/enginemanagement and automatic trans- mission control systems requirespecialised electronic equipment specifically designed for Hyundai vehicles. The use of general pur-pose electrical test equipment may result in damage to the control unit microprocessors. SF020C2-E
Specified Scheduled Procedures
The Specified scheduled procedures
are listed in the maintenance charts beginning at page 5-3. The operations specified must be performed at thetime or mileage intervals shown irre- spective of whether the mileage inter- val has been reached before the speci-fied time interval.
Certain lubricants and components
degrade with both time and mileage (e.g. engine oil and brake fluid) and therefore it is not permissable to basethe maintenance schedule upon mile- age alone. It is strongly recommended that the maintenance operations areperformed by the factory-trained or distributor-trained technicians at your Hyundai dealer because of the needfor specialized knowledge and tooling and to ensure that no possibility of invalidating the manufacturers warrantyexists. The maintenance schedules relate to
vehicles operated under normal condi-tions, vehicles which are operated under adverse conditions will require more frequent maintenance which isdescribed at page 5-6.

5VEHICLE MAINTENANCE REQUIREMENTS
4
DESCRIPTION ENGINE CONTROL SYSTEM MAINTENANCE ENGINE OIL & FILTER
DRIVE BELT 1.6 DOHC/2.0 DOHC CVVT (ALT, W/PUMP, P/STR'G) 2.7 V6 (AUTO-TENSIONER, ALT, P/STR'G, A/CON)
FUEL FILTER(MPI TYPE)FLUID LEAKSTIMING BELTCRANKCASE VENTILATION HOSEAIR CLEANER FILTER SPARK PLUGS (NICKEL COATED) SPARK PLUGS (PLATINUM COATED)SPARK PLUGS (IRIDIUM COATED)VALVE CLEARENCE (2.0 DOHC CVVT) 30 36
R I I I I
See Note (1) See Note (2) See Note (3) See Note (4)
NO.
1 2 3 4567 8 9
SF040A3-E In order to ensure the continued safety, reliability and longevity of the vehicle, the following maintenance service operations should be performed at the time or mileage intervals specified. It is recommended that all routine maintenance services are entrusted to a Hyundai dealer to ensure that the manufacturers recommended procedures are employed and that only genuine Hyundai replacement parts are used. Incorrect maintenance techniques or the use of non genuine replacement parts may invalidate the vehicle warranty. F030B01GK-EAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY50 60
R
I I I 6072
R II I
R R
40 48
R I
R I
R
2024
R I I
R
10 12
R
I I
MILES X 1000 MONTHS
SCHEDULED MAINTENANCE
Note : (1) FOR EVERY 25,000 MILES: "R"
(2) FOR EVERY 60,000 MILES: "R"
(3) FOR EVERY 100,000 MILES: "R"
(4) FOR EVERY 60,000 MILES OR 48 MONTHS, WHICHEVER OCCURS FIRST : "I"

5
VEHICLE MAINTENANCE REQUIREMENTS
5
NO. 1 23 4 5678 9
10 11121314 15 1617181920 21 DESCRIPTION
GENERAL MAINTENANCE COOLING SYSTEMCOOLANTCOOLANT SPECIFIC GRAVITYMANUAL TRANSAXLE OILAUTOMATIC TRANSAXLE FLUID BRAKE PIPES, HOSES, AND CONNECTIONS BRAKE FLUIDCLUTCH FLUIDREAR BRAKE LININGS AND CYLINDERSBRAKE PADS SUSPENSION AND STEERING SYSTEM FRONT SUSPENSION BALL JOINTSPOLLEN FILTER (For Blower unit)REAR WHEEL BEARINGSTYRE CONDITION AND PRESSURE (incl. Spare)LUBRICATE LOCKS AND HINGES CHECK ALL ELECTRICAL SYSTEMS ROAD TESTCHECK ALL SYSTEMS WITH HI-SCANCHECK 4 GASDRIVE SHAFT & BOOT
F030C02GK-EAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
60 72
I
R I I
R
I
RR
III I
R
I III I III
50 60
I I III I I I I I
R I III I III
40 48
I
R
I III
RR
III I
R I III I III
30 36
I I III I I I I I
R I III I III
20 24
I
R I III
RR
III I
R I III I III
10 12
I I III I I I I I
R I III I III
MILES X 1000 MONTHS

5VEHICLE MAINTENANCE REQUIREMENTS
6
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS TIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS, PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/ LOWER ARM BALL JOINT DRIVESHAFTS & BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID POLLEN FILTER(FOR BLOWER UNIT)
F040A04GK-EAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessaryMAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE INTERVALS
A, B, C, D, E, F, G, H, I, K C, E B, H D, E, F, G C, D, G, H C, D, G, H C, D, E, F C, D, E, F, G A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E
MAINTENANCE ITEMDRIVING
CONDITION
EVERY 4,500MILES OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 37,000MILES OR 48MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLYEVERY 9,000MILES OR 12 MONTHS EVERY 60,000MILES EVERY 27,000MILES MORE FREQUENTLY
R R R R II II
R R R
MAINTENANCE
OPERATION
SEVERE DRIVING CONDITIONS
A - Repeatly driving short distance of less than 5miles(8km) in normal temperature or less than 10miles(16km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather E - Driving in sandy areas
F - Driving in heavy traffic area over 90°F(32°C)G - Driving on uphill, downhill, or mountain roadH - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 100 MPH(170 Km/h) K - Frequently driving in stop-and-go conditions

5
VEHICLE MAINTENANCE REQUIREMENTS
9
6ZF070F1-A
o Brake hoses and lines
Visually check for proper installation, chafing, cracks, deterioration and anyleakage. Replace any deteriorated or damaged parts immediately. A6ZF070G2-A
o Brake fluid
Check brake fluid level in the brake
fluid reservoir. The level should bebetween "MIN" and "MAX" marks on the side of the reservoir. Use onlyhydraulic brake fluid conforming to DOT 3 or DOT 4.
6ZF070H1-A
o Rear brake drums and linings/
parking brake
Check the rear brake drums and lin-
ings for scoring, burning, leaking fluid,broken parts, and excessive wear. In- spect the parking brake system in-cluding the parking brake lever and cables. For detailed service proce- dures, refer to the Shop Manual. 6ZF070J1-A
o Brake pads, calipers and ro- tors Check the pads for excessive wear, discs for run out and wear, and cali- pers for fluid leakage. 6ZF070K1-A
o Exhaust pipe and muffler Visually inspect the exhaust pipes, muffler and hangers for cracks, dete- rioration, or damage. Start the engine and listen carefully for any exhaustgas leakage. Tighten connections or replace parts as necessary. 6ZF070L1-A
o Suspension mounting bolts Check the suspension connections for looseness or damage. Retighten to the specified torque.
F070E05A-AAT
o Automatic Transaxle Fluid
The fluid level should be in the "HOT"
range of the dipstick, after the engineand transaxle are at normal operating temperature. Check the automatic transaxle fluid level with the enginerunning and the transaxle in neutral, with the parking brake properly ap- plied. Use Hyundai Genuine ATF SP-III, DIAMOND ATF SP-III, SK ATF SP-III or other brands appraoved by Hyundai Motor Co., when adding orchanging fluid.

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Engine Compartment ................................................... 6-2
Daily Operating Checks ............................................... 6-5
Engine Oil .................................................................... 6-5
Engine Oil and Filter Replacement ............................. 6-8
Engine Coolant Checking and Replacing .................6-10
Spark Plugs ................................................................ 6-12
Changing the Air Cleaner Filter ................................ 6-15
Manual Transaxle Lubricant ...................................... 6-18
Automatic Transaxle Lubricant .................................. 6-19
Brake System Checking ............................................ 6-21
Air Conditioning System Maintenance ...................... 6-23
Changing the Pollen Filter ......................................... 6-25
Checking Engine Drive Belts ..................................... 6-27
Fusible Links .............................................................. 6-28
Battery Maintenance .................................................. 6-29
Power Steering Hoses ............................................... 6-30
Headlight Aiming Adjustment .................................... 6-31
Replacing Light Bulbs ................................................ 6-33
Bulb Wattage ............................................................. 6-40
Fuse Panel Description ............................................. 6-41
OWNER MAINTENANCE
6