engine overheat Hyundai Coupe 2004 User Guide

7-2EMISSION CONTROL SYSTEMS
H020B01A-GAT
About the Catalytic Converter
Exhaust gases passing through the catalytic
converter cause it to operate at very high tem- peratures. As a result, the introduction of largeamounts of unburned gasoline may cause it tooverheat and create a fire hazard. This can beavoided by observing the following:
o Use unleaded fuel only.
o Maintain your engine in good condition. Ex- tremely high converter temperatures can result from improper operation of the electri-cal, ignition or fuel injection systems.
o If your engine stalls, pings, knocks, or is hard to start, take your car to your Hyundaidealer as soon as possible and have thedifficulty corrected.
o Avoid driving with a very low fuel level. If your run out of gasoline, it could cause theengine to misfire and result in excessiveloading of the catalytic converter.
o Avoid idling the engine for periods longer than 10 minutes.
o Your Hyundai should not be either pushed or pulled to get it started. This can cause thecatalytic converter to overload.
o Take care not to stop your Hyundai over any combustible material such as grass, paper,leaves or rags. As these materials couldcome in contact with the catalytic converterand could cause a fire. o Do not touch the catalytic converter or any
other part of the exhaust system while theengine is running as it is very hot and couldresult in burns.
o Remember that your Hyundai dealer is your best source of assistance.

INDEX
10-2
Driving
Economical driving ....................................................................... 2-11
Smooth cornering ......................................................................... 2-11
Winter driving ................................................................................ 2-11
E Emissions Control Systems ................................................................ 7-1
Engine Before starting the engine .............................................................. 2-2
Changing the oil and filter .............................................................. 6-6
Compartment .................................................................................. 6-1
Coolant ........................................................................................... 6-7
Coolant temperature gauge .......................................................... 1-29
If the engine overheats ................................................................... 3-2
Number ........................................................................................... 8-1
Oil .................................................................................................. 6-4 Oil consumption .............................................................................. 6-6
Starting ........................................................................................... 2-3
Engine Exhaust Can Be Dangerous ................................................... 2-1
FFog Li ght ........................................................................................... 1-43
Front Seats Adjustable front seats ..................................................................... 1-8
Adjustable headrests ...................................................................... 1-8Adjusting seat forward and rearward ............................................. 1-8
Adjusting seatback angle ...................... ......................................... 1-8
Lumbar support control ............... ................................................... 1-9
Seat cushion height adjustment ..................................................... 1-9
Seat warm er ................................................................................... 1-9
Fuel
Capacity .......................................................................................... 9-1
Gauge ........................................................................................... 1-28
Recommendations .......................................................................... 1-1 Fuel Filler Lid
Remote release ............................................................................ 1-45
Fuse Panel Description .......................................................... 6-23 ~ 6-24
Fuses ................................................................................................ 6-17
GGeneral Everyday Checks .................................................................. 6-4
Glove box .......................................................................................... 1-41
HHazard Warn ing System ................................................................... 1-36
Headlight Bulb ................................................................................... 6-20
Headlight Leveling Device System ................................................... 1-38
Heating and Cooling Control Rotary type ........................................................................ 1-51 ~ 1-56
Automatic type ................................................................... 1-57 ~ 1-62
High-mounted rear stoplight .............................................................. 1-44
Hood Release ................................................................................... 1-44
Horn ................................................................................................ 1-47
IIgnition Switch ..................................................................................... 2-2
Immobilizer System ............................................................................. 1-2
Infinity Sound System (B260) ........................................................... 1-80
Anti-Theft Device .......................................................................... 1-81
General operation ......................................................................... 1-81
Radio operation ............................................................................ 1-82
CD operation ................................................................................ 1-83
Instrument Cluster and Indicator ....................................................... 1-26
Instrument Panel Light Control (Rheostat) .......................................1-37
Instruments and Controls .................................................................. 1-25
Intermittent Wiper .............................................................................. 1-35

1CONTROLS AND EQUIPMENT
42
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SB210M1-E
CHARGING SYSTEM WARNING LAMP
The charging system warning lamp should illuminate when the ignitionswitch is turned to the "ON" position and should be extinguished when the engine is started. If the lamp fails toilluminate when the ignition is turned "ON" or fails to extinguish after starting the engine, the nearest Hyundai dealershould be contacted. If the lamp illumi- nates whilst the vehicle is being driven, stop the vehicle as soon as it is safe todo so and check the condition of the generator drive belt. If the belt is in place and the tension is satisfactory,the advice of a Hyundai dealer should be sought.
CAUTION:
If the drive belt (generator belt) is loose, broken, or missing while thevehicle is driving, there may be a serious malfunction, engine could overheat because this belt alsodrives the water pump.
SB210P1-E LOW FUEL LEVEL WARNING LAMP
The low fuel warning lamp serves to warn the driver that the remaining fuelquantity is approximately 9 litres and that the vehicle should be refuelled. If the vehicle is driven for an extendedperiod with the low fuel warning lamp illuminated there exists a possibility that misfiring due to fuel shortage mayoccur. This situation must be avoided to prevent damage to the catalyst oc- curring.
SB2100I-E
DOOR AJAR WARNING LAMP
The door ajar warning lamp indicates that a door is not correctly closed.Ensure that the lamp is extinguished prior to driving the vehicle.
B260B01JM-AATSRS (Airbag) Service Re- minder Indicator (SRI)(Not all models)
The SRS service reminder indicator (SRI) comes on for about 6 seconds after key is turned to the "ON" positionor after the engine is started, after which it will go out. This light also comes on when the SRS is not working properly. If the SRI does not come on, or continuously remainson after operating for about 6 seconds when you turned the ignition key to the "ON" position or started the engine, orif it comes on while driving, have the SRS inspected by an authorized Hyundai Dealer.
SB210N2-E HATCHBACK DOOR OPEN WARNING LAMP
The hatchback door warning lamp in- dicates when the hatchback door isopen or is not fully closed. Ensure that the lamp has extinguished prior to driving the vehicle.

2
DRIVING YOUR HYUNDAI
11EFFECTIVE BRAKING
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C090I01L-GAT
CAUTION:
o Shift into "R" and "P" position only when the vehicle has com- pletely stopped.
o Do not accelerate the engine in reverse or any of the forwardpositions with the brakes applied.
o Always apply the footbrake when shifting from "P" or "N", to "R","D"position.
o Do not use the "P" (Park) posi- tion in place of the parking brake.Always set the parking brake,shift the transaxle into "P" (Park) position and turn off the ignition when you leave the vehicle, evenmomentarily. Never leave the ve- hicle unattended while the en- gine is running.
o Check the automatic transaxle fluid level regularly, and add fluidas necessary. SC140A1-E Braking system performance and fric- tion material life are greatly affected by the driving style adopted. The follow- ing suggestions are made to assist inachieving the best results from the braking system.
o Anticipate the road and conditions
ahead in order that heavy braking may be avoided.
o When descending long gradients, use the engine to assist in retardingthe vehicle to minimize the possibil-ity of brake fade occur-ring.
o When trailer towing, ensure that the
trailer brakes function correctly anduse engine braking to assist the vehicle braking system.
o Use only genuine Hyundai replace- ment brake pads and shoes to en-sure consistent friction characteris- tics and wear rates.
o After driving through deep water (e.g. fording), the brakes may be-come wet and performance reduced.Always check brake efficiency after emerging from the water and dry thebrakes by lightly depressing thebrake pedal several times whilst driving slowly.
o Apply the parking brake only when the vehicle is at rest.
o Since the power assistance pro-
vided by the brake servo is derived from the engine, coasting with the engine turned off or towing of the vehicle with the engine turned offwill result in greatly increased pedal pressures being required to stop the vehicle.
o Do not hold the vehicle on the up- grade with the accelerator pedal.This can cause the transaxle tooverheat. Always use the brake pedal or parking brake.

2
DRIVING YOUR HYUNDAI
15
o Don't "ride" the brake or clutch pedal. This can increase fuel consumption and also increase wear on these components. In addition, driving with your foot resting on the brake pedalmay cause the brakes to overheat, which reduces their effectiveness and may lead to more serious con-sequences.
o Take care of your tires. Keep them
inflated to the recommended pres-sure. Incorrect inflation, either too much or too little, results in unnec- essary tire wear. Check the tire pres-sures at least once a month.
o Be sure that the wheels are aligned
correctly. Improper alignment canresult from hitting curbs or driving too fast over irregular surfaces. Poor alignment causes faster tire wearand may also result in other prob- lems as well as greater fuel con- sumption.
o Keep your car in good condition. For better fuel economy and reducedmaintenance costs, maintain yourcar in accordance with the mainte- nance schedule in Section 5. If you drive your car in severe conditions, more frequent maintenance is re-quired (see Section 5 for details).
o Keep your car clean. For maximum service, your car should be keptclean and free of corrosive materi-als. It is especially important that mud, dirt, ice, etc. not be allowed to accumulate on the underside of thecar. This extra weight can result in increased fuel consumption and also contribute to corrosion.
o Travel lightly. Don't carry unneces- sary weight in your car. Weight is anenemy of good fuel economy.
o Don't let the engine idle longer than necessary. If you are waiting (andnot in traffic), turn off your engineand restart only when you're ready to go.
o Remember, your car does not re- quire extended warm-up. As soonas the engine is running smoothly, you can drive away. In very coldweather, however, give your engine a slightly longer warm-up period. o Don't "lug" or "over-rev" the engine.
Lugging is driving too slowly in too high a gear resulting in the engine bucking. If this happens to you, shift to a lower gear.Over-revving is racing the engine
beyond its safe limit. This can be avoided by shifting at the recom-mended speeds.
o Use your air conditioning sparingly.
The air conditioning system is
operated by the engine power so your fuel economy is reduced when you use it.

2
DRIVING YOUR HYUNDAI
19
C190E01L
CAUTION:
o Never connect a trailer brake sys- tem directly to the vehicle brake system.
o When towing a trailer on steep grades (in excess of 12%) payclose attention to the engine cool-ant temperature gauge to ensure the engine does not overheat. If the needle of the coolant tem-perature gauge moves across the dial towards "H" (HOT), pull over and stop as soon as it is safe todo so, and allow the engine to idle until it cools down. You may proceed once the engine hascooled sufficiently.
! YC200D2-E Safety Cables Should the hitch connection between your car and the trailer or vehicle youare towing fail, the trailer or vehicle could wander dangerously across other lanes of traffic and ultimately leave theroadway. To eliminate this potentially dangerous situation, safety cables, at- tached between your car and the traileror towed vehicle, are required.
Nose weight Total trailer weight
C190E01GK-EAT Trailer Weight Limit Nose weights can be increased or decreased by re-distributing the load in the trailer.This can be verified by checking the total weight of the loaded trailer and then checking the nose weight. NOTE:
1. Never load the trailer with more
weight in the back than in the front. About 60% of the trailerload should be in the front half on the trailer and the remaining 40% in the rear.

2DRIVING YOUR HYUNDAI
22
11.Avoid jerky starts, sudden accel-eration or sudden stops.
12.Avoid sharp turns and rapid lane changes.
13.Avoid holding the brake pedal down
too long or too frequently. This could cause the brakes to overheat, re- sulting in reduced braking efficiency.
14.When going down a hill, shift into a lower gear and use the engine brak-ing effect.When ascending a long grade, downshift the transaxle to a lower gear and reduce speed to reducechances of engine overloading and/ or overheating.
15.If you have to stop while going uphill, do not hold the vehicle inplace by pressing on the accelera- tor. This can cause the automatictransaxle to overheat. Use the park- ing brake or footbrake.
NOTE: When towing check transaxle fluid more frequently. CAUTION:
If overheating should occur whentowing, (temperature gauge readsnear red zone), taking the following action may reduce or eliminate the problem.
1. Turn off the air conditioner.
2. Reduce highway speed.
3. Select a lower gear when going uphill.
4. While in stop and go traffic, place the gear selection in park or neu- tral and idle the engine at a higher speed.
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3
If the Engine will not Start ........................................... 3-2
Jump Starting .............................................................. 3-3
If the Engine Overheats .............................................. 3-4
Spare Tyre ................................................................... 3-5
In the Event of a Puncture .......................................... 3-6
Changing a Flat Tyre ................................................... 3-6
If Your Vehicle Must be Towed .................................3-11
Emergency Towing .................................................... 3-13
If You Lose Your Keys .............................................. 3-14
IN CASE OF EMERGENCY
3

3 IN CASE OF EMERGENCY
4
7. Swithc "ON" the main beam
headlamps before carefully remov- ing the jumper cables have been removed, switch "OFF" the main beam geadlamps. SD040A2-E If the temperature gauge indicates overheating:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P"
(automatic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on, turn it off.
3. If coolant is running out under the car or steam is coming out fromunder the bonnet stop the engine. Do not open the bonnet until thecoolant has stopped running or the steaming has stopped. If there is no visible loss of coolant and no steam,leave the engine running and check to be sure the engine cooling fan is operating.If the fan is not running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,check to see that it is tight. If the drive belt seems to be satisfac-tory,check for coolant leaking from the radiator, hoses or under the car. (If the air conditioning had been in use,it is normal for cold water to be draining from it).
IF THE ENGINE OVERHEATS
1. Ensure that the booster battery is 12 volt type. If the booster battery is installed in another vehicle, ensure that the two vehicles are not touch- ing.
2. Turn off all unnecessary electrical equipment in both vehicles.
3. Ensure that the engine of the ve- hicle providing the jump start is run- ning prior to connection of the jump cables.
4. Connect the red jump cable to the positive (+) terminal of the boosterbattery and the other end to thepositive (+) terminal of the dis- charged battery.
5. Attach the black jump cable to the negative (-) terminal of thebooster battery, and the other end to a ground point within the enginecompartment of the vehicle with the flat battery. Do not connect to the negative battery terminal of the flatbattery since sparks may be gener- ated with the subsequent risk of explosion.
6. Raise the booster vehicle engine speed to 2,000 r.p.m. and start theengine of the vehicle with the flatbattery. CAUTION:
If the jump cable is incorrectly in-stalled, damage to the vehicle elec-trical system may occur, in particu- lar the electronic components such as the Fuel Injection system com- puter and the Automatic Transaxle computer. The battery must neverbe disconnected whilst the engine is running.
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3
IN CASE OF EMERGENCY
5
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!WARNING:
Whilst the engine is running, keep hands and clothing away from mov- ing parts such as the fan and drive belts to prevent injury.
5. If the water pump drive belt is bro- ken or coolant is leaking out, stop the engine immediately and call the nearest Hyundai dealer for assis-tance.
WARNING:
Do not remove the radiator cap when the engine is hot since steam and boiling water may be ejected fromthe radiator resulting in burns or scalding.
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6. If the cause of the overheating can- not be found, wait until the engine temperature has returned to nor- mal. Then, if coolant has been lost, carefully add coolant to the reser-voir (page 6-11) to bring the fluid level in the reservoir up to the base of the radiator fill opening. Fill thecoolant expansion tank to the half- way mark.
7. Proceed with caution until it is es- tablished that the engine is operat-ing normally. If the engine over- heats repeatedly, the advice of aHyundai dealer should be sought.
CAUTION:
Serious loss of coolant indicatesthere is a leak in the cooling systemand this should be checked as soon as possible by a Hyundai dealer.D040A01GK-EAT TEMPORARY SPARE TYRE The following instructions for the tem- porary spare tyre should be observed:
1. Check inflation pressure as soon as practical after installing the spare tyre, and adjust to the specified pressure. The tyre pressure should be periodically checked and main-tained at the specified pressure while the tyre is stored.
2. The spare tyre should only be used temporarily and should be returnedto the luggage compartment as soon as the original tyre can be repairedor replaced.
SPARE TYRE
Tyre Size
Inflation Pressure T125/70 R16
420 kPa (60 psi)
Spare Tyre Pressure
3. Continuous use at speeds of over 50 mph (80 km/h) is not recom- mended.
4. As the temporary spare tyre is spe-
cifically designed for your car, itshould not be used on any other vehicle.