Brake system Hyundai Coupe 2004 Workshop Manual

6
OWNER MAINTENANCE
21
HGK5008
Fluid level should be within "HOT" range
!
SG120A1-E
BRAKE SYSTEM CHECKING
CAUTION:
Correct operation of the braking system is essential to the safe operation of the vehicle and there- fore, any maintenance operationsother than those listed below should be entrusted to a Hyundai dealer.
NOTE: Only lint free cloth should be used
for wiping the dipstick. The pres- ence of lint within the transaxle may cause problems with the nor- mal function of the transaxle.
3. If the transaxle fluid level is low, use a funnel to add transaxle fluidthrough the dipstick tube until thelevel reaches the "HOT" range. Do not overfill.
!WARNING:
The electric engine cooling fan automatically switches on and off according to engine temperature. Be careful to keep away from thefan during this check as it may switch on at any time. SG120C2-E Brake Fluid Recommendations Only brake fluid conforming to DOT 3 or DOT 4 specifications or higher may be used in the braking system. Care should be taken to observe theinstructions and precautions printed upon the container.

6OWNER MAINTENANCE
22
HGK5013-E
CHECKING THE CLUTCH FLUID
SG130A1-C
(Not all models)To Check the Clutch Fluid
The clutch fluid level in the master cylinder should be checked when performing other under bonnet checks. The system should be checked forleakage at the same time.Ensure that the clutch fluid level isalways between the "MAX" and "MIN" level markings on the fluid reservoir. Fill as required. Fluid loss indicates aleak in the clutch system which should be inspected and repaired immedi- ately.
HGK5012
SG120D1-E Brake Fluid Level The fluid level in the brake fluid reser- voir should be checked periodically. The level should be between the "MIN" and "MAX" marks on the side of thereservoir. If the level is at or below the "MIN" mark, fluid should be added having carefully cleaned the area sur-rounding the reservoir cap to ensure that dirt is not allowed to enter the system. It should be borne in mindthat the brake fluid level will decrease slightly as the friction linings of the pads and shoes become worn andthat this is a normal condition.
WARNING:
Brake fluid is hygroscopic and should never be stored in an un- sealed container. The presence ofwater in the braking system will cause vapour locks and increase the possibility of brake fade alongwith promoting corrosion within the braking system. The brake fluid must be changed at the specifiedtime or mileage interval to ensure continued safe operation of the system. Brake fluid will cause rapidand serious damage to paintwork. If accidental spillage occurs, the affected area must be rinsed withwater immediately. Do not allow brake fluid to come into contact with the eyes or to be ingestedand ensure that fluid is safely stored away form the reach of chil- dren.
!

6
OWNER MAINTENANCE
23
!
SG130B2-E
Adding Fluid
Recommended brake fluid conform-
ing to DOT 3 or DOT 4 should be used. The reservoir cap must be fully tightened to avoid contamination fromforeign matter or moisture.
WARNING:
Brake fluid will cause rapid and
serious damage to paintwork. Ifaccidental spillage occurs, the af-fected area must be rinsed with water immediately. Do not allow brake fluid to come into contactwith the eyes or to be ingested and ensure that fluid is safely stored away form the reach of children. SG140A1-E
Condenser
Ensure that the condenser is periodi-cally inspected and that accumula- tions of dirt, dead insects and leaves etc, are removed to ensure that theefficiency of the system is not im- paired. Care must be exercised to ensure that the condenser fins arenot damaged during cleaning. AIR CONDITIONING SYSTEM MAINTENANCE
!
SG140C2-E
Checking the Refrigerant
1. Start the engine and run at idle for
several minutes with the refrigera- tion system running at the coldest setting.
2. If the air coming out of the in-dash vents is not cold, have the air con-ditioning system inspected by your Hyundai dealer.
CAUTION:
Running the air conditioning sys-
tem for extended periods of time with a low refrigerant level maydamage the compressor.
CAUTION:
Brake fluid is hygroscopic andshould never be stored in an un-sealed container. Do not allow petroleum base fluid to contami- nate the brake fluid since damageto the rubber seals of the system may result.
!

9 VEHICLE SPECIFICATIONS
2
J010A01GK-EAT MEASUREMENT 173(4395)
69.3(1760) 52.4(1330) 99.6(2530)58.7(1490) 58.7(1490)
Overall length Overall width Overall height (unladen)Wheel base Wheel tread FrontRear
Type Wheel free play Rack strokeOil pump type Rack and pinion0 ~ 1.18 in. (0 ~ 30 mm) 5.20 in. (132 mm) Vane type
Option
Item Battery Alternator
in. (mm)
Fuel tank
capacity Imp.gal
12 2.7L
MF 68AH
120A
195/65 R15, 205/55 R16, 215/45 R17
2.0L
MF 68AH 90A
Dual hydraulic with brake booster Ventilated disc Solid discCable
Type Front brake type Rear brake typeParking brake
US.gal
14.5Liter55
Standard T125/70 R16 (Temporary)
1.6L
MF 60AH
90A
SJ030A1-E FUEL SYSTEM
J020A01GK-EATPOWER STEERING J030A01GK-EAT TYRE J040A03GK-GAT ELECTRICAL
J050A01GK-GAT BRAKE
J035A01GK-DATSPARE TYRE

10INDEX
2
A Air bag ....................................................................... 1-30
Air conditioning switch .............................................. 1-82
Air conditioning system m aintenance ....................... 6-23
Antenna ..................................................................... 1-96
Anti-lock brake system (ABS) ................................... 2-12
Audio remote control switch ..................................... 1-73
Automatic transaxle lubricant ....................................6-19
Automatic transaxle .................................................... 2-8
BBattery maintenance ................................................. 6-29
Before folding the rear seats .................................... 1-17
Before starting the engine .......................................... 2-3 Bonnet release .......................................................... 1-65
Brake pedal freeplay ................................................. 6-26
Brake system checking ............................................. 6-21
C Care of cassette tape ............................................... 1-95
Care of disc .............................................................. 1-94
Care of seat belts ..................................................... 1-20
Catalytic convertor ...................................................... 7-3
Central door lock ......................................................... 1-7
Changing a flat type ................................................... 3-6
Changing the air cleaner filter .................................. 6-15
Checking the clutch fluid ................... ....................... 6-22 Child restraint system
............................................... 1-22
Cigar lighter ............................................................... 1-56
Clutch pedal freeplay ................................................ 6-26
Cruise control ............................................................ 1-70
D Daily operating checks ................................................ 6-5
Day/nignt rear view mirror ... .....................................1-63
Defrosting/defogging ................................................. 1-80
Digital clock ............................................................... 1-56
Door locks ................................................................... 1-6
Drink holder ............................................................... 1-57
Drive belts ................................................................. 6-27
Driving for econom y .................................................. 2-14
EEffective braking ....................................................... 2-11
Electric cooling fans .................................................. 6-30
Emission control systems ........................................... 7-2
Engine compartm ent ................................................... 6-2
Engine coolant checking and replacing ....................6-10
Engine coolant temperature guage ...........................1-44
Engine oil and filter replacement ................................ 6-8
Engine oil consumption ............................................... 6-7
Engine oil r eplenishment ............................................. 6-7
Engine oil .................................................................... 6-5
Exterior rear view mirror .... .......................................1-62

10INDEX
4
Map light ................................................................... 1-61
Multi functi on switch................................................. 1-50
Multi gauge ............................................................... 1-49
O Odometer .................................................................. 1-46
Outside rearview mirror heater ................................. 1-63
PParking brake ............................................................ 1-64
Pollen filter ................................................................ 1-91
Power steering fluid level ................... ....................... 6-31
Power steering hoses ............................................... 6-30
Power window ........................................................... 1-11
Pre-tensioner seat belt .............................................. 1-28
Protecting your hyundai from corrosion ...................... 4-2
R Rear fog light switch ................................................. 1-54
Rear parcel shelf ....................................................... 1-18
Rear seat entry ......................................................... 1-16
Rear seat pos itions................................................... 1-16
Recommended shift points ......................................... 2-7
Remote fuel filler lid releas e .....................................1-66
Replacing light bulbs ................................................. 6-33
Running in your nero Hyundai .................................... 1-3SScheduled maintenance
.............................................. 5-4
Seat belt pr ecautions................................................ 1-18
Seat belts (3-point type) .... .......................................1-21
Seat cushion height adjustm ent ...............................1-15
Seat warmer .............................................................. 1-15
Service history ............................................................ 5-1
Smooth cornering ...................................................... 2-16
Snow tyres .................................................................. 8-4
Spare tyre ................................................................... 3-5
Sparking plug replacement .......................................6-13
Spectacle case .......................................................... 1-61
Speedometer ............................................................. 1-45
Starting the engine ...................................................... 2-3
Steering wheel freeplay ............................................ 6-26
Steering wheel tilt lever ............................................ 1-69
Stereo sound system ................................................ 1-92
Sun viso r ................................................................... 1-68
Sunroof ...................................................................... 1-59
Supplemental restraint (airbag) system ....................1-30
T Tachometer ............................................................... 1-45
Theft-alarm system ..................................................... 1-8
Trailer or vehicle towing ............................................ 2-18
Electronic stability program (ESP)............................ 2-13
Trailer or vehicle towing tips..................................... 2-21