Oil Hyundai Coupe 2004 Manual PDF

6
OWNER MAINTENANCE
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3. Prepare a suitable receptacle to
collect the displaced oil and re- move the drain plug from the sump.
WARNING:
The oil being drained from the
engine will be hot. Care should beexercised to prevent scalding. 6. Install a new oil filter having
smeared the sealing ring with cleanoil and rotating clockwise until the filter contacts the mounting and then a further one half turn. Do notover-tighten. Tightening torque: 1.2 ~ 1.6 kgf.m
7. Remove the engine oil level dip- stick.
8. Pour the specified quantity of the recom-mended oil into the engine and replace the filler cap. Start theengine and ensure that no oil leaks exist. Turn off the engine and after a couple minutes, recheck the oillevel.
4. When the oil has drained from the
sump, replace the drain plug usinga new gasket ensuring that the plug is not over tightened. Tightening torque: 4.5 ~ 4.0 kgf.m (1.6/2.0L) 4.5 ~ 3.5 kgf.m (2.7L)
5. Remove the oil filter by rotating counterclock-wise, using a propri-etary oil filter removal tool if neces- sary. Note that the oil filter will contain approximately 0.5 litres ofoil and this should be collected in a suitable receptacle. WARNING:
Prolonged and repeated contact with used engine oils may result inserious skin disorders including dermatitis and cancer. Avoid con- tact with skin as far as possibleand always wash thoroughly after any contact. Keep used oils out of reach of children. It is illegal topollute drains, water courses and soil. Use only authorized waste collection facilities including civic amenity sites and garages for the disposal of used oil and oil filters.If in doubt, contact the local au- thority for disposal instructions.
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6OWNER MAINTENANCE
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G080A02GK-E G080B01HR-EAT
Replacing the Wiper Blades
To replace the wiper blades, raise the
wiper to the vertical. To remove the wiper blade
1. Push down the wiper blade with
the locking clip (1) pressed to de- tach it from the wiper arm. HHR5048
(1)
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SG080A3-E
WINDSCREEN WIPER BLADES
The wiper blades should be carefully inspected from time to time and cleaned to remove accumulations ofroad film or other debris. To clean the wiper blades and arms, use a clean sponge or cloth with a mild soap ordetergent and water. If the wipers continue to streak or smear the glass, replace them with genuine Hyundaireplacement. CAUTION:
o Do not operate the wipers on dry glass since rapid wear anddamage to the windscreen glassmay result.
o Keep the blade rubber out of contact with petroleum products such as engine oil, petrol etc.
o When the wiper blade is freezed in winter or the washer fluidreservoir is empty, the wiper may not operate for ten minutes.This isn't a mechanical troublebut the function protecting thewiper by operating circuit breaker inside of the wiper mo- tor.

6OWNER MAINTENANCE
18MANUAL TRANSAXLE LUBRICANT
HGK5009
G100A03GK-EAT The transaxle lubricant should be
checked and/or changed at intervals specified in the maintenance sched-ule. Recommended Lubricant
Use only HYUNDAI GENUINE
PARTS MTF 75W/85 (API GL-4). Manual Transaxle Oil Capacity
5 speed : 2.15L 6 speed : 2.2L Drain plugSG090A1-E The level of windscreen washer fluid available should be checked on a daily basis. The level of fluid will bevisible through the side of the reser- voir. When the fluid is to be replen- ished, only a proprietary screen washadditive should be used and in the concentration recommended by the manufacturer. The windscreen washerreservoir has a total capacity of 3 litres. CAUTION:
Engine coolant anti freeze mustnot be used in the windscreen washer system since damage tothe paintwork may result.Undiluted windscreen washer ad-ditive must not be allowed to come into contact with the paintwork. If spillage occurs, flush the affectedarea immediately with water. Do not operate the windscreen washer for more than 15 seconds continu-ously or when the reservoir is empty since damage to the washer pump will result.
WINDSCREEN WASHER RESER- VOIR REPLENISHMENT
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HGK5014
Filler plug

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OWNER MAINTENANCE
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G100B01L
CAUTION:
The transaxle lubricant level should only be checked when the engine is cold to prelude the possibility ofpersonal injury by contact with hot components.
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1. To check the transaxle lubricant level, the vehicle should be placed on level ground and the level plug removed with a suitable spanner.
2. If the level is correct, lubricant should begin to drip from the plugorifice. In this case the plug shouldbe replaced.If the level is incorrect, lubricantshould be added until it begins to drip from the plug orifice at which time the plug should be replaced. To Check the Transaxle Oil Level
Park the car on level ground with the
engine off.
1. Using a wrench of the correct size, loosen the oil filler bolt turning it counterclockwise and remove it with your fingers.
2. Use your finger to feel inside the
hole. The oil level should be at itsbottom edge. If it is not, check for leaks before adding oil. To refill the transaxle or bring the oil level up,add oil slowly until it reaches the proper level. Do not overfill.
3. Replace the bolt and washer, screw it in with your fingers and thentighten securely with the wrench.
AUTOMATIC TRANSAXLE LUBRICANT
G110A01GK-EAT Transaxle lubricant should be changed at those intervals specified in the ve- hicle maintenance schedule in Sec-tion 5. NOTE: Automatic transaxle fluid is red color. As driving distance in- creases, the fluid color turns dark-ish red gradually. It is a normal condition and you should not judge the need to replace basedupon the changing color.You must replace the automatictransaxle fluid in accordance withintervals specified in the vehicle maintenances schedule in section 5.

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G290B01GK-EAT
Adjustment After Headlight As- sembly Replacement
If the vehicle has had front body
repair and the headlight assembly has been replaced, the headlight aim- ing should be checked using an aim-ing screen as shown in the illustra- tion. Turn on the headlight switch.
1. Adjust headlights so that main axis of light is parallel to centre line of the body and is aligned with point"P" shown in the illustration.
2. Dotted lines in the illustration show centre of headlights. SPECIFICATION:
"H" Horizontal centre line of headlights from ground: Low Beam: 26.7 in. (679mm) High Beam: 26.5 in. (672mm) "W" Distance between each headlight cen- tre : Low Beam: 47.3 in. (1,202mm) High Beam: 38.0 in. (966mm) "L" Distance between the headlights and the wall that the lights are tested against : 118.11 in. (3,000 mm)
1. Keep all tyres inflated to the cor-
rect pressure.
2. Place the vehicle on level ground and press the front bumper & rearbumper down several times. Placevehicle at a distance of 118.1 in. (3m) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, and spare tyres,jack, and tools).
4. Clean the head lights lens and turn on the headlight.
5. Open the bonnet.
6. Draw the vertical line (through the centre of each headlight beam pat- tern) and the horizontal line (through the centre of each headlight beampattern) on the aiming screen.And then, draw a parallel line at1.18 in. (30 mm) under the hori- zontal line.
7. Adjust each cut-off line of the low beam to the parallel line with aphillips screwdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low beam to the each vertical line witha phillips screwdriver - HORIZON- TAL AIMING. L
G290B01JM-D
W
H
H Cut-off line"P"
Vertical lineHorizontal line
Ground line
1.18 in.

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OWNER MAINTENANCE
33REPLACING LIGHT BULBS
G260A03A-EAT In the event of bulb failure being experienced, ensure that the relative lighting circuit is turned off prior toattempting to replace the bulb. The illustrations on the following page will assist in locating and removing thevarious bulbs. Ensure that the re- placement bulb has the same cap configuration and wattage as the origi-nal.See page 6-40 for the wattage de-scriptions.
CAUTION:
Keep the lamps out of contact withpetroleum product, such as oil, gasoline, etc.
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HGK5025
G270A01GK-EAT Headlight and Front Turn Signal Light
1. Allow the bulb to cool. Wear eye protection.
2. Open the engine bonnet.
3. Always grasp the bulb by its plastic base, avoid touching the glass.
HGK5024
5. Turn the plastic cover counterclock- wise and remove it.
4. Disconnect the power cord from the bulb base in the back of the headlight. HGK5023
6. Disconnect the connector from thebulb base in the back of the head- light.

6OWNER MAINTENANCE
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9
10 11 12 13 14
Part Name
Head Light (High/Low) Map Light Front Position Light Front Fog Light (Not all models) Front Turn Signal Light Side Repeater Light (Not all models) Front Door Edge Warning Light Luggage Compartment Light
BULB WATTAGE
Wattage55/55 10
5
5121 55 5
G280A02GK-EAT
Wattage
No.No.
1 2 3 4 5 6 7 8
HGK5021-1
2.4 (LED) 3.5 (LED) 21
21/5 21
5
21With spoiler Without spoiler Turn Signal Light Stop/Tail Light Back-up Light
Part Name
High MountedStop Light Rear Combination Light License Plate Light Rear Fog Light

6OWNER MAINTENANCE
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DESCRIPTIONIG COIL
AMP
B/UP LAMP
A/BAG IND A/BAG
HTD MIR HAZARD
R/WIPER TAIL-RH
F/WIPER A/C SW
RR DEFOG STOP
TAIL-LH A/CON
ECU
CLUSTER
ROOM LP
P/WINDOW
T/GATE IGN
RR FOG C/LIGHT
S/ROOF S/HTR
ABS
AUDIO
PROTECTED COMPONENTS
Ignition coil(1.6L/2.7L), Electronic chrome mirror AMP Back-up lamp switch,Transaxle range switch,Cruise control module,Stop lamp switch Instrument cluster (A/BAG IND.) SRS control module Mirror defogger Hazard relay Rear wiper motor,Rear intermittent wiper relay Right tail lamps,Glove box lamp Front wiper motor,Front wiper relay Blower relay,Blower motor Defogger relay Stop lamp switch,Burglar alarm horn relay,Folding/Unfolding relay Left tail lamps A/C control module, Blower relay ECM, Multi gauge unit, TCM, Vehicle speed sensor Instrument cluster (Power), Per-excitation resister, DRL Control module,Generator Room lamp,Clock,Audio,Data link connector,Multi gauge unit Power window relay Trunk lid switch AQS sensor,Head lamp relay,DRL Control module Rear fog lamp Cigarette lighter,Outside mirror switch Sunroof,Power door lock/Unlock relay Seat warmer ESP/ABS control module Audio,Digital clock
FUSERATING
20A20A 10A 10A 15A 10A 10A 15A 10A 20A 10A 30A 15A 10A 10A 10A 10A 10A 30A 15A 10A 10A 15A 15A 20A 10A 10A

9 VEHICLE SPECIFICATIONS
2
J010A01GK-EAT MEASUREMENT 173(4395)
69.3(1760) 52.4(1330) 99.6(2530)58.7(1490) 58.7(1490)
Overall length Overall width Overall height (unladen)Wheel base Wheel tread FrontRear
Type Wheel free play Rack strokeOil pump type Rack and pinion0 ~ 1.18 in. (0 ~ 30 mm) 5.20 in. (132 mm) Vane type
Option
Item Battery Alternator
in. (mm)
Fuel tank
capacity Imp.gal
12 2.7L
MF 68AH
120A
195/65 R15, 205/55 R16, 215/45 R17
2.0L
MF 68AH 90A
Dual hydraulic with brake booster Ventilated disc Solid discCable
Type Front brake type Rear brake typeParking brake
US.gal
14.5Liter55
Standard T125/70 R16 (Temporary)
1.6L
MF 60AH
90A
SJ030A1-E FUEL SYSTEM
J020A01GK-EATPOWER STEERING J030A01GK-EAT TYRE J040A03GK-GAT ELECTRICAL
J050A01GK-GAT BRAKE
J035A01GK-DATSPARE TYRE

9 VEHICLE SPECIFICATIONS
4
Q'ty (Imp.qts.) (litre, us.qts.) (Drain and refill) Engine Oil (With oil filter):1.6 L : 2.9(3.3, 3.5) 2.0L : 3.39 4.0, 4.07) 2.7L : 4.0 (4.5, 4.76)MAX. 1L / 1500 Km MAX. 1L / 1000 Km 5 speed : 1.86 (2.15, 2.27),6 speed : 1.94 (2.2, 2.32) 6.9 (7.8, 8.2)As required As required 1.6L/2.0L : 6.2 (7.0, 7.4)2.7L : 7.0 (8.0, 8.5)LUBRICATION CHART
J080A04GK-EAT Oil & Grease Standard
API SJ, SL SAE 5W-20, 5W-30
or ABOVE, SAE 10W-30 (ABOVE -18°C)
ILSAC GF-3 SAE 15W-40 (ABOVE -13°C)
or ABOVE SAE 20W-50 (ABOVE -7°C) Normal driving condition Severe driving condition HYUNDAI GENUINE PARTS MTF 75W/85(API GL-4)HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other brands approved by Hyundai Motor Co.,PSF-3 DOT 3 or DOT 4 equivalent Ethylene glycol base for aluminium radiator
Item
Engine Oil Engine Oil Consumption Transaxle Power Steering Brake Fluid Coolant
Manual Auto