belt Hyundai Coupe 2004 Manual PDF

5VEHICLE MAINTENANCE REQUIREMENTS
4
DESCRIPTION ENGINE CONTROL SYSTEM MAINTENANCE ENGINE OIL & FILTER
DRIVE BELT 1.6 DOHC/2.0 DOHC CVVT (ALT, W/PUMP, P/STR'G) 2.7 V6 (AUTO-TENSIONER, ALT, P/STR'G, A/CON)
FUEL FILTER(MPI TYPE)FLUID LEAKSTIMING BELTCRANKCASE VENTILATION HOSEAIR CLEANER FILTER SPARK PLUGS (NICKEL COATED) SPARK PLUGS (PLATINUM COATED)SPARK PLUGS (IRIDIUM COATED)VALVE CLEARENCE (2.0 DOHC CVVT) 30 36
R I I I I
See Note (1) See Note (2) See Note (3) See Note (4)
NO.
1 2 3 4567 8 9
SF040A3-E In order to ensure the continued safety, reliability and longevity of the vehicle, the following maintenance service operations should be performed at the time or mileage intervals specified. It is recommended that all routine maintenance services are entrusted to a Hyundai dealer to ensure that the manufacturers recommended procedures are employed and that only genuine Hyundai replacement parts are used. Incorrect maintenance techniques or the use of non genuine replacement parts may invalidate the vehicle warranty. F030B01GK-EAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY50 60
R
I I I 6072
R II I
R R
40 48
R I
R I
R
2024
R I I
R
10 12
R
I I
MILES X 1000 MONTHS
SCHEDULED MAINTENANCE
Note : (1) FOR EVERY 25,000 MILES: "R"
(2) FOR EVERY 60,000 MILES: "R"
(3) FOR EVERY 100,000 MILES: "R"
(4) FOR EVERY 60,000 MILES OR 48 MONTHS, WHICHEVER OCCURS FIRST : "I"

5VEHICLE MAINTENANCE REQUIREMENTS
6
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS TIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS, PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/ LOWER ARM BALL JOINT DRIVESHAFTS & BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID POLLEN FILTER(FOR BLOWER UNIT)
F040A04GK-EAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessaryMAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE INTERVALS
A, B, C, D, E, F, G, H, I, K C, E B, H D, E, F, G C, D, G, H C, D, G, H C, D, E, F C, D, E, F, G A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E
MAINTENANCE ITEMDRIVING
CONDITION
EVERY 4,500MILES OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 37,000MILES OR 48MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLYEVERY 9,000MILES OR 12 MONTHS EVERY 60,000MILES EVERY 27,000MILES MORE FREQUENTLY
R R R R II II
R R R
MAINTENANCE
OPERATION
SEVERE DRIVING CONDITIONS
A - Repeatly driving short distance of less than 5miles(8km) in normal temperature or less than 10miles(16km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather E - Driving in sandy areas
F - Driving in heavy traffic area over 90°F(32°C)G - Driving on uphill, downhill, or mountain roadH - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 100 MPH(170 Km/h) K - Frequently driving in stop-and-go conditions

5
VEHICLE MAINTENANCE REQUIREMENTS
7EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
6ZF060M1-A
o Engine oil and filter
The engine oil and filter should be changed at the intervals specified in the maintenance schedule. If the car is being driven in severe conditions,more frequent oil and filter changes are required. 6ZF060B2-A
o Drive belts
Inspect all drive belts for evidence of cuts, cracks, excessive wear or oilsaturation and replace if necessary. Drive belts should be checked periodi- cally for proper tension and adjustedas necessary. 6ZF060C1-A
o Fuel filter
A clogged filter can limit the speed at
which the vehicle may be driven, dam- age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently. After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections.
6ZF060D1-A
o Fuel lines, fuel hoses and
connections
Check the fuel lines, fuel hoses and
connections for leakage and damage. Replace any damaged or leaking parts immediately. 6ZF060E1-A o Timing belt Inspect all parts related to the timing belt for damage and deformation. Replace any damaged parts immedi- ately. 6ZF060G1-A
o Vapour hose and fuel filler cap The vapor hose and fuel filler cap should be inspected at those intervals specified in the maintenance sched- ule. Make sure that a new vapour hoseor fuel filler cap is correctly replaced.

5VEHICLE MAINTENANCE REQUIREMENTS
10
6ZF070M1-A
o Steering gear box, linkage &boots/lower arm ball joint
With the vehicle stopped and engine off, check for excessive freeplay in the steering wheel. Check the linkage for bends or dam- age. Check the dust boots and ball joints for deterioration, cracks, or dam- age. Replace any damaged parts. 6ZF070N1-A
o Power steering pump, belt and hoses
Check the power steering pump and hoses for leakage and damage. Re- place any damaged or leaking partsimmediately. Inspect the power steer- ing belt for evidence of cuts, cracks, excessive wear, oiliness and propertension. Replace or adjust it if neces- sary. 6ZF070P1-A
o Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, ordamage. Replace any damaged parts and, if necessary, repack the grease.
6ZF070Q1-A
o Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and damage. Check air conditioning performance according to the relevant shop manualif necessary.

6
Engine Compartment ................................................... 6-2
Daily Operating Checks ............................................... 6-5
Engine Oil .................................................................... 6-5
Engine Oil and Filter Replacement ............................. 6-8
Engine Coolant Checking and Replacing .................6-10
Spark Plugs ................................................................ 6-12
Changing the Air Cleaner Filter ................................ 6-15
Manual Transaxle Lubricant ...................................... 6-18
Automatic Transaxle Lubricant .................................. 6-19
Brake System Checking ............................................ 6-21
Air Conditioning System Maintenance ...................... 6-23
Changing the Pollen Filter ......................................... 6-25
Checking Engine Drive Belts ..................................... 6-27
Fusible Links .............................................................. 6-28
Battery Maintenance .................................................. 6-29
Power Steering Hoses ............................................... 6-30
Headlight Aiming Adjustment .................................... 6-31
Replacing Light Bulbs ................................................ 6-33
Bulb Wattage ............................................................. 6-40
Fuse Panel Description ............................................. 6-41
OWNER MAINTENANCE
6

6
OWNER MAINTENANCE
5ENGINE OIL
SG030A1-E The correct engine oil level is of para-
mount importance. An excessively high or low oil level may result inirreparable damage being sustained by the engine. The engine oil level must be checked on a daily basis orwhenever the vehicle is refuelled, whichever occurs sooner.
In addition, it is imperative that only
an approved grade and specificationof oil is used to avoid the possibility of serious engine damage and prema-ture wear. The use of "budget price" oil is a false economy that must be avoided if the maximum reliability anduseful life is to be obtained from the vehicle.
SG020B1-E The following items should be checked on a daily basis or whenever the vehicle is refuelled, whichever occurssooner.
o Engine oil level.
o Engine coolant level.
o Power steering fluid level.
o Brake fluid level.
o Windscreen washer fluid level.
o Battery condition.
o Tyre condition and pressures.
o Operation and cleanliness of all lighting equip-ment.
o Windscreen wiper and washer op-
eration.
o Horn operation.
o Warning lamp operation.
o Adjustment and cleanliness of mir- rors.
o Seat and seat belt adjustment and operation.
o Fluid leakage.
The vehicle must not be driven if the daily operating checks indicate that any item of equipment related to the safety or roadworthiness of the ve-hicle is not functioning correctly. DAILY OPERATING CHECKS
G030B02O-EAT Recommended Oil
1. Petrol Engine The engine oil quality should meet the following classification. API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE The oil viscosity should be selected according to the operating environ- ment of the engine by means of thetable shown above. The engine oil recommendations are complete in themselves and the use of additivesis neither required nor recommended. The use of engine oil additives may result in invalidation of the vehiclewarranty.
G030B01JM

6OWNER MAINTENANCE
24
SG140D1-E Off Season Maintenance The air conditioning must be run for ten minutes or so weekly during peri- ods when the system would not nor- mally be used to ensure that thecompressor and seals are lubricated. If this precaution is not observed the compressor seals may become stuckto the compressor shaft and dam- aged when the system is next used resulting in a loss of refrigerant anddamage to the compressor. SG140B1-E
Compressor Drive Belt The air conditioning compressor drive
belt should be checked to ensurefreedom from damage or excessive wear and correct tension. The belt tension is correct when the belt de-flects by about 0.3 inches (8 mm) when a force of 98 N is applied to the belt halfway between the compressorand crankshaft pulleys. Adjustment of the belt should be entrusted to a Hyundai dealer.
Crankshaft pulley HTB219
A/C
Tension pulley 8mm (0.315 in.)
1.6L / 2.0L
G190A02B
A/C comp.
Crankshaft pulley
Power steering
Auto tensioner
Generator
2.7 L

6
OWNER MAINTENANCE
27CHECKING BRAKE PEDAL CLEARANCE
G180A01A-EAT You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down onthe brake pedal several times and then hold it down with a force of about 490N (50 kg, 110 lbs). The brakepedal clearance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floormat. If the brake pedal clearance is not within the limits specified in the illustration, have it inspected by yourHyundai dealer and adjusted or re- paired if necessary. 1.78 in.(45.1 mm)
YG190A1-E
CHECKING ENGINE DRIVE BELTS
If a belt is loose, adjust it by:
1. Loosen the adusting bolts justenough so that the components can be moved.
2. Whilst pulling outward on the pry bar or screw driver, test the beltdeflection with your thumb.
3. After tightening the adjusting bolts,
be sure to recheck the belt tension.Overtightening drive belts can cause excessive wear and failure in driven components and belts.
G180A01L
Tension pulleyGenerator
G190A01GK
Power steering
Water pump pulley
A/Ccomp.
2.0L G190A02B
A/C comp.
Crankshaft pulley
Power steering
Auto tensioner
Generator
2.7LWater Pump Pulley
Alternator Pulley
Pulley Crankshaft Pulley 0.2~0.24 in.(5.1~6 mm)
HTB186
1.6L
Crankshaft pulley

10INDEX
2
A Air bag ....................................................................... 1-30
Air conditioning switch .............................................. 1-82
Air conditioning system m aintenance ....................... 6-23
Antenna ..................................................................... 1-96
Anti-lock brake system (ABS) ................................... 2-12
Audio remote control switch ..................................... 1-73
Automatic transaxle lubricant ....................................6-19
Automatic transaxle .................................................... 2-8
BBattery maintenance ................................................. 6-29
Before folding the rear seats .................................... 1-17
Before starting the engine .......................................... 2-3 Bonnet release .......................................................... 1-65
Brake pedal freeplay ................................................. 6-26
Brake system checking ............................................. 6-21
C Care of cassette tape ............................................... 1-95
Care of disc .............................................................. 1-94
Care of seat belts ..................................................... 1-20
Catalytic convertor ...................................................... 7-3
Central door lock ......................................................... 1-7
Changing a flat type ................................................... 3-6
Changing the air cleaner filter .................................. 6-15
Checking the clutch fluid ................... ....................... 6-22 Child restraint system
............................................... 1-22
Cigar lighter ............................................................... 1-56
Clutch pedal freeplay ................................................ 6-26
Cruise control ............................................................ 1-70
D Daily operating checks ................................................ 6-5
Day/nignt rear view mirror ... .....................................1-63
Defrosting/defogging ................................................. 1-80
Digital clock ............................................................... 1-56
Door locks ................................................................... 1-6
Drink holder ............................................................... 1-57
Drive belts ................................................................. 6-27
Driving for econom y .................................................. 2-14
EEffective braking ....................................................... 2-11
Electric cooling fans .................................................. 6-30
Emission control systems ........................................... 7-2
Engine compartm ent ................................................... 6-2
Engine coolant checking and replacing ....................6-10
Engine coolant temperature guage ...........................1-44
Engine oil and filter replacement ................................ 6-8
Engine oil consumption ............................................... 6-7
Engine oil r eplenishment ............................................. 6-7
Engine oil .................................................................... 6-5
Exterior rear view mirror .... .......................................1-62

10
INDEX
3
F Folding rear seat ....................................................... 1-17
Front ashtray ............................................................. 1-57
Front door edge warning lamp ................................. 1-65
Front fog light switch ................................................ 1-54
Front seat adjustment ............................................... 1-12
Fuel economy ............................................................. 2-5
Fuel gauge ................................................................ 1-44
Fuel recommendations ................................................ 1-2
Fuse panel description .............................................. 6-41
Fusible links .............................................................. 6-28
GGlove box .................................................................. 1-62
H Hatchback door ......................................................... 1-67
Rear window wiper and washer ............................... 1-53
Hazard warning system ............................................ 1-55
Headlight aiming adjustment..................................... 6-31
Headlight leveling device syst em .............................1-58
Head restraint adjustment .................... ..................... 1-13
Heated rear window.................................................. 1-55
Heating and cooling control ...................................... 1-75
Rotary type ................................................ 1-76 ~ 1-83
Automatic type ........................................... 1-84 ~ 1-91
Height adjustable front seat shoulder belt ................1-20
Horn .......................................................................... 1-69I
If the engine cannot be cranked
................................ 3-2
If the engine overheats ............................................... 3-4
If the engine will not start ........................................... 3-2
If your vehicle must be towed ..................................3-12
Immobilizer system ..................................................... 1-4
Individual circuit fuses ............................................... 6-28
Instrument cluster and indicatorlight......................... 1-38
Instrument panel illumination control ........................1-37
In the event of a puncture .......................................... 3-6 J
Jump starting .............................................................. 3-3
K Key positions ............................................................... 2-3
Keys ............................................................................ 1-4 L Lighting switch .......................................................... 1-50
Luggage net .............................................................. 1-70
Lumbar support adj ustment...................................... 1-14
M Maintenance and servicing requirements ...................5-2
Maintenance under severe usage conditions ............. 5-6
Manual transaxle lubricant .......... .............................. 6-18
Manual transaxle ......................................................... 2-6