coolant Hyundai Coupe 2005 User Guide

5
VEHICLE MAINTENANCE REQUIREMENTS
5
75 60 I I I I I I I I I I I I
R
NO.
12 3 4 5 6 7 8 9
1011 12 13 14 15 DESCRIPTION
GENERAL MAINTENANCECOOLING SYSTEM COOLANT MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID BRAKE HOSES AND LINES BRAKE FLUID & CLUTCH FLUID REAR BRAKE DRUMS/LININGS, PARKING BRAKE BRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLER SUSPENSION MOUNTING BOLTS STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT POWER STEERING PUMP, BELT AND HOSES DRIVE SHAFTS AND BOOTS AIR CONDITIONING REFRIGERANT AIR CONDITIONER FILTER (IN FRONT OF BLOWER UNIT)
F030C04GK-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) FOR THE FIRST TIME, REPLACE THE COOLANT AT 90,000 KM OR 60 MONTHS. AFTER THAT, REPLACE IT EVERY 45,000 KM OR 24 MONTHS.
(2) FOR EVERY 45,000 KM OR 24 MONTHS, WHICHEVER OCCURS FIRST : "R"
120
96
I I I I I I I I I I I I I I
R
105
84
I I I I I I I I I I I I
R
90 72
I I
R
I I I I I I I I I I I
R
60 48
I I I I I I I I I I I I I I
R
45 36
I I I I I I I I I I I I
R
30 24
I I I I I I I I I I I I I I
R
15 12
I I I I I I I I I I I I
R
KILOMETERS X 1000 MONTHS
European Community Only Except European Community
See Note (1) See Note (2)European Community Only Except European Community

5VEHICLE MAINTENANCE REQUIREMENTS
8
F060F02A-AAT
o Crankcase Ventilation Hoses Inspect the surface of hoses for evi- dence of heat and/or mechanical dam- age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Particu- lar attention should be paid to examin- ing those hose surfaces nearest tohigh heat sources, such as the ex- haust manifold. Inspect the hose routing to assure that the hoses do not come in contact with any heat source, sharp edges or mov-ing component which might cause heat damage or mechanical wear. Inspect all hose connections, such as clampsand couplings, to make sure they are secure, and that no leaks are present. Hoses should be replaced immedi-ately if there is any evidence of dete- rioration or damage. F060H01A-AAT
o Air Cleaner Filter
A Genuine Hyundai air cleaner filter is
recommended when the filter is re-placed.
F060J01A-AAT
o Spark Plugs
Make sure to install new spark plugs
of the correct heat range.
F060N02E-AAT
o Valve Clearance
Inspect excessive valve noise and/or
engine vibration and adjust if neces- sary. A qualified technician should perform the operation. F070B01A-GAT
o Cooling System
Check the cooling system part, such
as radiator, coolant reservoir, hosesand connections for leakage and dam- age. Replace any damaged parts.
F070C01A-AAT
o Coolant
The coolant should be changed at
the intervals specified in the mainte-nance schedule.
F070D01A-AAT
o Manual Transaxle Oil
Inspect the manual transaxle oil ac-
cording to the maintenance schedule. NOTE:
If the oil level is low, check for
possible leaks before adding oil. Do not overfill.

Engine Compartment ................................................... 6-2
General Checks ........................................................... 6-5
Checking the Engine Oil .............................................. 6-6
Changing the Oil and Filter .......................................... 6-8
Checking and Changing the Engine Coolant..............6-10
Changing the Air Cleaner Filte r ...................................6-12
Checking the Transaxle Oil (Manual) ......................... 6-16
Checking the Transaxle Fluid (Automatic) .................6-16
Checking the Brakes .................................................. 6-18
Checking the Clutch Fluid ........................................... 6-19
Air Conditioning Care .................................................. 6-20
Changing the Air Conditioner Filter .............................6-22
Checking the Fr ee-play............................................... 6-23
Checking Break Pedal Clearance ............................... 6-24
Checking Drive Belts .................................................. 6-24
Checking and Replacing Fuses ..................................6-25
Checking the Battery .................................................. 6-27
Checking Electric Cooling Fans .................................6-28
Power Steering Fluid Level ......................................... 6-29
Headlight Aiming Adjustment ...................................... 6-30
Replacement of Light Bulbs ........................................6-31
Bulb Wattage ............................................................... 6-39
Fuse Panel D escription ............................................... 6-40
DO-IT-YOURSELF MAINTENANCE
6
6

6 DO-IT-YOURSELF MAINTENANCE
2
1. Engine oil filler cap
2. Brake Booster
3. Brake fluid reservoir
4. Clutch fluid reservoir (If installed)
5. Relay box
G010A01GK-GAT Gasoline Engine (1.6 DOHC)
ENGINE COMPARTMENT
HGK5003
CAUTION:
When inspecting or servic-
ing the engine, you should handle tools and other heavy objects carefully so that the plastic rocker coverof the engine is not dam- aged.
!
6. Windshield washer fluid reservoir cap
7. Power steering fluid reservoir
8. Engine coolant reservoir
9. Engine oil level dipstick 10.Radiator cap
11.Automatic transaxle fluid level dip-
stick (If installed)
12.Air cleaner
13.Battery

6
DO-IT-YOURSELF MAINTENANCE
3
G010B01GK-GAT
(2.0 DOHC CVVT)
1. Engine oil filler cap
2. Brake Booster
3. Brake fluid reservoir
4. Clutch fluid reservoir (If installed)
5. Relay box 6. Windshield washer fluid reservoir
cap
7. Power steering fluid reservoir
8. Engine coolant reservoir
9. Engine oil level dipstick 10.Radiator cap
11.Automatic transaxle fluid level dip-
stick (If installed)
12.Air cleaner
13.Battery CAUTION:
When inspecting or servic-ing the engine, you shouldhandle tools and other heavy objects carefully so that the plastic rocker coverof the engine is not dam- aged.
!
HGK5002

6 DO-IT-YOURSELF MAINTENANCE
4
1. Power steering fluid reservoir
2. Brake Booster
3. Brake fluid reservoir
4. Air cleaner
5. Relay box 6. Windshield washer fluid reservoir
cap
7. Engine coolant reservoir
8. Engine oil level dipstick
9. Radiator cap 10.Engine oil filler cap
11.Automatic transaxle fluid level dip-
stick (If installed)
12.Battery
G010C01GK-GAT
(2.7 V6)
HGK5001
CAUTION:
When inspecting or servic- ing the engine, you shouldhandle tools and other heavy objects carefully so that the plastic rocker coverof the engine is not dam- aged.
!

6
DO-IT-YOURSELF MAINTENANCE
5
G020B01A-AAT
VEHICLE EXTERIOR
The following should be checked
monthly:
o Overall appearance and condition
o Wheel condition and wheel nut
torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (in- cluding spare tire) G020C01A-AAT
Vehicle Interior
The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system opera- tion (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking
brake
o Manual transaxle operation, includ-
ing clutch operation
o Automatic transaxle operation, in- cluding "Park" mechanism opera-tion
o Seat control condition and opera-
tion
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does notoperate correctly or appears to be functioning incorrectly, inspect it care- fully and seek assistance from yourHyundai dealer if service is needed.
G020A01A-AAT
Engine Compartment
The following should be checked regu-larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine Coolant hose condition
o Fluid leaks (on or below compo- nents)
o Power steering fluid level
o Battery condition
o Air filter condition GENERAL CHECKS

6 DO-IT-YOURSELF MAINTENANCE
8CHANGING THE OIL AND FIL- TER
G040A04GK-GAT
o The engine oil consumption is
strongly effected by the viscosity and quality of oil, engine rpm and driving condition etc. More engine oil may be consumed under severedriving conditions such as high speeds, frequent acceleration and deceleration, compared to normaldriving condition.
F040A02TB
G040A03E G040A01B
The engine oil and filter should be
changed at those intervals specifiedin the maintenance schedule in Sec- tion 5. If the car is being driven in severe conditions, more frequent oiland filter changes are required.
The procedure for changing the oil
and filter is as follows:
1. Park the car on level ground and
set the parking brake. Start the engine and let it warm up until the needle on the coolant temperature gauge moves above the lowestmark. Turn the engine off and place the gear selector lever in "P" (auto-
Oil filler cap
1.6L 2.0L 2.7L
Oil filter Drain plug
Oil filler cap
Oil filter Drain plug
Oil filler cap
Oil filter

6 DO-IT-YOURSELF MAINTENANCE
10
!
G050B01A-AAT
Recommended Engine Coolant
Use a high quality ethylene-glycol
coolant in a 50/50 mix with water. The engine coolant should be compatible with aluminum engine parts. Addi-tional corrosion inhibitors or additives should not be used. The cooling sys- tem must be maintained with the cor-rect concentration and type of engine coolant to prevent freezing and corro- sion. Never allow the concentration ofantifreeze to exceed the 60% level or go below the 35% level, or damage to the cooling system may result. Forproper concentration when adding or replacing the engine coolant, refer to the following table.
Water
65% 60%50%40%
35%40%50%60%
Ambient
temperature °C ( °F)-15 (5)
-25 (-13) -35 (-31)-45 (-49) Engine coolant concentration
Antifreezesolution
!
CHECKING AND CHANGING THE ENGINE COOLANT
G050A01A-AAT
WARNING:
Do not remove the radiator cap when the engine is hot. When theengine is hot, the engine coolant is under pressure and may erupt through the opening if the cap isremoved. You could be seriously burned if you do not observe this precaution. Do not remove theradiator cap until the radiator is cool to the touch.
WARNING:
Used motor oil may cause irrita-tion or cancer of the skin if left in contact with the skin for prolongedperiods of time. Wash your hands thoroughly with soap and warm water as soon as possible afterhandling used oil.

6
DO-IT-YOURSELF MAINTENANCE
11
HGK4006
G050C01A-AAT
To Check the Coolant Level
The coolant level can be seen on the
side of the plastic coolant reservoir. The level of the coolant should be between the "L" and "F" lines on the reservoir when the engine is cool. Ifthe level is below the "L" mark, add engine coolant to bring it up between "L" and "F". If the level is low, inspectfor coolant leaks and recheck the fluid level frequently. If the level drops again, visit your Hyundai dealer for aninspection and diagnosis of the rea- son. G050D02A-AAT
To Change the Engine Coolant
The engine coolant should be changed at those intervals specified in the ve-hicle maintenance schedule in Sec- tion 5.
CAUTION:
Engine coolant can damage the finish of your car. If you spill en- gine coolant on the car, wash it off thoroughly with clean water.
!
1. Park the car on level ground, set the parking brake and remove the radiator cap when cool.
2. Be sure your drain receptacle is in place. Open the drain cock on the radiator. Allow all the engine cool-ant to drain from the cooling sys- tem, then securely close the drain cock.
3. Check Section 9 for the capacity of the cooling system in your car.Then, following the manufacturer'sdirections on the engine coolant container, add the appropriate quantity of engine coolant to theradiator. 4. Turn the radiator cap counterclock-
wise without pressing down on it,until it stops. This relieves any pres- sure remaining in the cooling sys- tem. And remove the radiator capby pushing down and turning coun- terclockwise. Now fill the radiator with clean dem- ineralized or distilled water. Con- tinue to add clean demineralized ordistilled water in small quantities until the fluid level stays up in the radiator neck. G050D03E