power steering Hyundai Coupe 2005 Owner's Manual

1FEATURES OF YOUR HYUNDAI
76
SEEK (UP / ) Switch Press the SEEK UP ( ) switch 1 sec. or more.
1. RADIO mode When the SEEK UP ( ) switch is pressed, the unit will automatically tune to the next higher frequency.
2. TAPE mode Pressing the SEEK UP ( ) switch will play the beginning of the next music segment.
3. CD (compact disc)/CDC(compact disc changer) mode
Press the SEEK UP ( ) switch once to skip forward to the beginning of the next track.
VOL ( / ) Switch
o Press the VOL ( ) button to in- crease volume.
o Press the VOL ( ) button to de- cease volume.AUDIO REMOTE CONTROL SWITCH
o With the cruise control engaged,
when the brake pedal is applied, it is normal to hear the cruise control system deactivate. This is an indication of normal systemoperation.
o During normal cruise control
operation, when the"SET(COAST)" is activated or reactivated after applying the brakes, the cruise control willenergize after approximately 3 seconds. This delay is normal. B610A01GK-GAT (If installed) The steering wheel audio remote con- trol switch is installed to promote safe driving. POWER ON/OFF Switch Press the POWER ON/OFF switch to select Radio, Tape, CD (compact disc) and CDC (compact disc changer). Press the POWER ON/OFF switch once again to cancel Radio, Tape, CD (compact disc) and CDC (compactdisc changer).B610A01GK

5
VEHICLE MAINTENANCE REQUIREMENTS
5
75 60 I I I I I I I I I I I I
R
NO.
12 3 4 5 6 7 8 9
1011 12 13 14 15 DESCRIPTION
GENERAL MAINTENANCECOOLING SYSTEM COOLANT MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID BRAKE HOSES AND LINES BRAKE FLUID & CLUTCH FLUID REAR BRAKE DRUMS/LININGS, PARKING BRAKE BRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLER SUSPENSION MOUNTING BOLTS STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT POWER STEERING PUMP, BELT AND HOSES DRIVE SHAFTS AND BOOTS AIR CONDITIONING REFRIGERANT AIR CONDITIONER FILTER (IN FRONT OF BLOWER UNIT)
F030C04GK-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) FOR THE FIRST TIME, REPLACE THE COOLANT AT 90,000 KM OR 60 MONTHS. AFTER THAT, REPLACE IT EVERY 45,000 KM OR 24 MONTHS.
(2) FOR EVERY 45,000 KM OR 24 MONTHS, WHICHEVER OCCURS FIRST : "R"
120
96
I I I I I I I I I I I I I I
R
105
84
I I I I I I I I I I I I
R
90 72
I I
R
I I I I I I I I I I I
R
60 48
I I I I I I I I I I I I I I
R
45 36
I I I I I I I I I I I I
R
30 24
I I I I I I I I I I I I I I
R
15 12
I I I I I I I I I I I I
R
KILOMETERS X 1000 MONTHS
European Community Only Except European Community
See Note (1) See Note (2)European Community Only Except European Community

5VEHICLE MAINTENANCE REQUIREMENTS
10
F070M01A-AAT
o Steering Gear Box, Linkage &Boots/Lower Arm Ball Joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel. Check the linkage for bends or damage. Check the dustboots and ball joints for deterioration, cracks, or damage. Replace any dam- aged parts. F070N01A-AAT
o Power Steering Pump, Belt and Hoses
Check the power steering pump and hoses for leakage and damage. Re- place any damaged or leaking partsimmediately. Inspect the power steer- ing belt for evidence of cuts, cracks, excessive wear, oiliness and propertension. Replace or adjust it if neces- sary. F070P01A-AAT
o Drive Shafts and Boots
Check the drive shafts, boots and
clamps for cracks, deterioration, ordamage. Replace any damaged parts and, if necessary, repack the grease.
F070Q01A-AAT
o Air Conditioning Refrigerant
Check the air conditioning lines and
connections for leakage and damage. Check air conditioning performance according to the relevant shop manualif necessary.

Engine Compartment ................................................... 6-2
General Checks ........................................................... 6-5
Checking the Engine Oil .............................................. 6-6
Changing the Oil and Filter .......................................... 6-8
Checking and Changing the Engine Coolant..............6-10
Changing the Air Cleaner Filte r ...................................6-12
Checking the Transaxle Oil (Manual) ......................... 6-16
Checking the Transaxle Fluid (Automatic) .................6-16
Checking the Brakes .................................................. 6-18
Checking the Clutch Fluid ........................................... 6-19
Air Conditioning Care .................................................. 6-20
Changing the Air Conditioner Filter .............................6-22
Checking the Fr ee-play............................................... 6-23
Checking Break Pedal Clearance ............................... 6-24
Checking Drive Belts .................................................. 6-24
Checking and Replacing Fuses ..................................6-25
Checking the Battery .................................................. 6-27
Checking Electric Cooling Fans .................................6-28
Power Steering Fluid Level ......................................... 6-29
Headlight Aiming Adjustment ...................................... 6-30
Replacement of Light Bulbs ........................................6-31
Bulb Wattage ............................................................... 6-39
Fuse Panel D escription ............................................... 6-40
DO-IT-YOURSELF MAINTENANCE
6
6

6 DO-IT-YOURSELF MAINTENANCE
2
1. Engine oil filler cap
2. Brake Booster
3. Brake fluid reservoir
4. Clutch fluid reservoir (If installed)
5. Relay box
G010A01GK-GAT Gasoline Engine (1.6 DOHC)
ENGINE COMPARTMENT
HGK5003
CAUTION:
When inspecting or servic-
ing the engine, you should handle tools and other heavy objects carefully so that the plastic rocker coverof the engine is not dam- aged.
!
6. Windshield washer fluid reservoir cap
7. Power steering fluid reservoir
8. Engine coolant reservoir
9. Engine oil level dipstick 10.Radiator cap
11.Automatic transaxle fluid level dip-
stick (If installed)
12.Air cleaner
13.Battery

6
DO-IT-YOURSELF MAINTENANCE
3
G010B01GK-GAT
(2.0 DOHC CVVT)
1. Engine oil filler cap
2. Brake Booster
3. Brake fluid reservoir
4. Clutch fluid reservoir (If installed)
5. Relay box 6. Windshield washer fluid reservoir
cap
7. Power steering fluid reservoir
8. Engine coolant reservoir
9. Engine oil level dipstick 10.Radiator cap
11.Automatic transaxle fluid level dip-
stick (If installed)
12.Air cleaner
13.Battery CAUTION:
When inspecting or servic-ing the engine, you shouldhandle tools and other heavy objects carefully so that the plastic rocker coverof the engine is not dam- aged.
!
HGK5002

6 DO-IT-YOURSELF MAINTENANCE
4
1. Power steering fluid reservoir
2. Brake Booster
3. Brake fluid reservoir
4. Air cleaner
5. Relay box 6. Windshield washer fluid reservoir
cap
7. Engine coolant reservoir
8. Engine oil level dipstick
9. Radiator cap 10.Engine oil filler cap
11.Automatic transaxle fluid level dip-
stick (If installed)
12.Battery
G010C01GK-GAT
(2.7 V6)
HGK5001
CAUTION:
When inspecting or servic- ing the engine, you shouldhandle tools and other heavy objects carefully so that the plastic rocker coverof the engine is not dam- aged.
!

6
DO-IT-YOURSELF MAINTENANCE
5
G020B01A-AAT
VEHICLE EXTERIOR
The following should be checked
monthly:
o Overall appearance and condition
o Wheel condition and wheel nut
torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (in- cluding spare tire) G020C01A-AAT
Vehicle Interior
The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system opera- tion (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking
brake
o Manual transaxle operation, includ-
ing clutch operation
o Automatic transaxle operation, in- cluding "Park" mechanism opera-tion
o Seat control condition and opera-
tion
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does notoperate correctly or appears to be functioning incorrectly, inspect it care- fully and seek assistance from yourHyundai dealer if service is needed.
G020A01A-AAT
Engine Compartment
The following should be checked regu-larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine Coolant hose condition
o Fluid leaks (on or below compo- nents)
o Power steering fluid level
o Battery condition
o Air filter condition GENERAL CHECKS

6
DO-IT-YOURSELF MAINTENANCE
21
G140C01A-AAT
Lubrication
To lubricate the compressor and the seals in the system, the air condition- ing should be run for at least 10 minutes each week. This is particu-larly important during cool weather when the air conditioning system is not otherwise in use. G140D01S-GAT
Checking the Compressor Drive Belt When the air conditioning is being used regularly, the compressor drivebelt tension should be checked at least once a month. To check the drive belt tension, press down on the belt halfway between the engine crankshaft and compressorpulleys. Pressing with your finger, you should not be able to deflect this belt anymore than 8.0 mm. If you havethe instruments to check it with a force of 98N (22 lb.), the deflection should be approx. 8.0 mm (0.315inches). If the belt is too loose, have it adjusted by your Hyundai dealer.
Crankshaft pulley
HTB219
A/C
Tension pulley 8mm(0.315 in.)
1.6L / 2.0L
G190A02B
A/C comp.
Crankshaft pulley
Power steering
Auto tensioner
Generator
2.7 L

6 DO-IT-YOURSELF MAINTENANCE
24CHECKING BRAKE PEDAL CLEARANCE
G180A01A-GAT You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down onthe brake pedal several times and then hold it down with a force of about 490N (50 kg, 110 lbs). The brakepedal clearance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floormat. If the brake pedal clearance is not within the limits specified in the illustration, have it inspected by yourHyundai dealer and adjusted or re- paired if necessary. 45.1 mm (1.78 in.)
G190A01A-GAT
CHECKING DRIVE BELTS
Drive belts should be checked peri-
odically for proper tension and ad- justed if necessary. At the same time,belts should be examined for cracks, wear, fraying or other evidence of deterioration and replaced if neces-sary.
Belt routing should also be checked
to be sure there is no interference between the belts and other parts of the engine. After a belt is replaced,the new belt should be adjusted again after two or three weeks to eliminate slack resulting from initial stretchingafter use.
G180A01L
Tension pulleyGenerator
G190A01GK
Power steering
Water pump pulley
A/Ccomp.
2.0L G190A02B
A/C comp.
Crankshaft pulley
Power steering
Auto tensioner
Generator
2.7LWater Pump Pulley
Alternator Pulley
Pulley Crankshaft Pulley 5.1~6 mm(0.2~0.24 in.)
HTB186
1.6L
Crankshaft pulley