heating Hyundai Coupe 2007 Service Manual

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FEATURES OF YOUR HYUNDAI
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NOTE: It should be noted that prolonged operation of the heating system in "recirculation" mode will give rise tofogging of the windscreen and side windows and the air within the pas- senger compartment will becomestale. In addition, prolonged use of the air conditioning with the "Recir- culation" mode selected may resultin the air within the passenger com- partment becoming excessively dry.
B670C02GK-EAT Air Intake Control Switch This is used to select fresh outside air or recirculation inside air.To change the air intake control mode, (Fresh mode, Recirculation mode) push the control button. FRESH MODE (
) : The indicator
light on the button is illuminated when the air intake control is in fresh mode. RECIRCULATION MODE (
) : The
indicator light on the button is illumi- nated when the air intake control is in recirculation mode. With the "Fresh" mode selected, air enters the vehicle from the outside andis heated or cooled according to the function selected. With the "Recirculation" mode selected, air from within the passenger compart- ment will be drawn through the heatingsystem and heated or cooled according to the function selected. OGK046062L
OGK046063L

1FEATURES OF YOUR HYUNDAI
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B980D01Y-AAT Heating and Cooling System Off B980E01NF-EATAir Flow Control This is used to direct the flow of air. Air can be directed to the floor, dashboard outlets, or windscreen. Four symbolsare used to represent Face, Bi-Level, Floor and Floor-Defrost air position.OGK046059B740A01S-AAT Air Conditioning Switch The air conditioning is turned on or off by pushing the A/C button on the heat- ing/air conditioning control panel.
OGK046065
Press the "OFF" button to stop the operation of the heating and cooling system.
OGK046067

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C010A02O-EAT
WARNING: ENGINE EXHAUST CAN BE DANGEROUS!
Engine exhaust gases are potentially lethal. If at any time engine exhaust gas is detected within the passenger compartment, move the vehicle to an open area and open all windows. o Never inhale exhaust gas. Exhaust gases contain Carbon Monoxide which is colourless and odourless. Carbon Monoxide is poisonous and can cause unconsciousness and death by asphyxiation. o Exhaust System Maintenance. Ensure that the exhaust system is maintained in good condition and is free from excessive corrosion anddamage which may result in leakage. If the vehicle is driven over an object which strikes the exhaust system, ensure that the exhaust system is inspected at the first available opportunity to ensure that no leakage exists. o Confined Areas. Do not run the engine in confined spaces, allowing the engine to idle in a garage, even when the doors are open is dangerous practice. Only start the engine immediately prior to moving the vehicle out of the garage. o Prolonged Idling. If it is necessary to allow the vehicle to idle for prolonged periods, ensure that the heating system air intakecontrol is set to the "Fresh" position, the blower is set to high speed operation and that the vehicle is standing in an open area. To ensure correct operation of the heater system, the air intake grilles at the base of the windscreen must not be obstructed by snow leaves etc..
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DRIVING YOUR HYUNDAI
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When shifting into reverse gear, pull the mis-shift prevention tab and shift into reverse gear position. (Type B : 6 speed type) HGK3024
Type B
Mis-shift preventiontab
OPERATING THE MANUAL TRANSAXLE
C070A02GK-EAT The five speed fully synchronised transaxle is controlled by a floor mounted gearshift lever upon which theshift pattern is indicated. It is important that when changing gear, the clutch pedal is fully depressed to avoidtransaxle damage. HGK3023
Type A Type B
CAUTION:
o Do not attempt to engage reverse gear when the car is in motion.
o To avoid damaging the selector mechanism, do not use the gear shift lever as a hand rest. Release the lever immediately the shift iscompleted. o To avoid premature clutch wear,
do not use the clutch pedal as a foot rest, and do not hold the vehicle on a gradient using theclutch.
o Ensure that the engine is not over-
revved by upshifting before thetachometer needle enters the red zone.
o Do not coast with the gearshift
lever at the neutral position.
o When descending long gradi-
ents, make use of the engine brak- ing to assist the footbrake to avoid brake fade or over-heating.
o When slippery conditions are en- countered, increased cautionshould be exercised when gear changing, braking or ac-celerating. Abrupt changes in speed may cause a loss of trac- tion or control of the vehicle.
o During cold weather, shifting may be difficult until the transaxle lu-bricant has warmed up. This isnormal and not harmful to the transaxle.

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13. Avoid holding the brake pedal downtoo long or too frequently. This could cause the brakes to overheat, re- sulting in reduced braking efficiency.
14. When going down a hill, shift into a
lower gear and use the engine brak-ing effect. When climbing a long grade, down-shift the transaxle to a lower gear and reduce speed to reduce chances of engine overloading and/or over-heating.
15. If you have to stop whilst going
uphill, do not hold the vehicle inplace by pressing on the accelera- tor. This can cause the automatic transaxle to overheat. Use the park-ing brake or footbrake.
NOTE: When towing, check transaxle fluid more frequently.
8. When parking your car and trailer,
especially on a hill, be sure to followall the normal precautions. Turn your front wheels into the curb, set the parking brake firmly, and put thetransaxle in 1st or Reverse (manual) or Park (automatic). In addition we advise the use of wheel chocks ateach of the trailer's tyres.
9. If the trailer has electric brakes, start
your vehicle and trailer moving, andthen apply the trailer brake controller by hand to be sure the brakes are working. This lets you check yourelectrical connection at the same time.
10. During your trip, check occasionally to be sure that the load is secure,and that the lights and any trailer brakes are still working.
11. Avoid jerky starts, sudden accel- eration or sudden stops.
12. Avoid sharp turns and rapid lane changes.
YC200E3-E Trailer or Vehicle Towing Tips
1. Before towing, check towbar ball and
safety cable connections as well as proper operation of the trailer running lights, brake lights, and turn signals.
2. Always drive your vehicle at a mod-
erate speed (Less than 60 mph).
3. Trailer towing requires more fuel than
normal conditions.
4. To maintain engine braking effi- ciency, do not tow a trailer with the transaxle in fifth gear (manual transaxle) or overdrive (automatic transaxle).
5. Always secure items in the trailer to prevent load shift whilst driving.
6. Check the condition and air pressure of all tyres on the trailer and your car. Low tyre pressure can seriously af- fect the handling. Also check thespare tyre.
7. The vehicle/trailer combination is
more affected by crosswind and buf-feting. When being passed by a large vehicle, keep a constant speed and steer straight ahead. If there is toomuch wind buffeting, slow down to get out of the other vehicle's air turbulence.

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DRIVING YOUR HYUNDAI
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CAUTION:
If overheating should occur when towing, (temperature gauge reads near red zone), taking the followingaction may reduce or eliminate the problem.
1. Turn off the air conditioner.
2. Reduce highway speed.
3. Select a lower gear when going uphill.
4. Whilst in stop and go traffic, place
the gear selector in park or neutraland idle the engine at a higher speed.
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3 IN CASE OF EMERGENCY
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7. Switch "ON" the main beam
headlamps before carefully remov- ing the jumper cables have been removed, switch "OFF" the main beam headlamps. SD040A2-E If the temperature gauge indicates overheating:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P"
(automatic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on, turn it off.
3. If coolant is running out under the car or steam is coming out fromunder the bonnet stop the engine. Do not open the bonnet until thecoolant has stopped running or the steaming has stopped. If there is no visible loss of coolant and no steam,leave the engine running and check to be sure the engine cooling fan is operating.If the fan is not running, turn the engine off.
4. Check to see if the water pump drive belt is broken. If it is not missing,check to see that it is tight. If the drive belt seems to be satisfactory,check for coolant leaking from the radiator, hoses or under the car. (If the air conditioning had been in use,it is normal for cold water to be draining from it).
IF THE ENGINE OVERHEATS
1. Ensure that the booster battery is 12 volt type. If the booster battery is installed in another vehicle, ensure that the two vehicles are not touch- ing.
2. Turn off all unnecessary electrical equipment in both vehicles.
3. Ensure that the engine of the ve- hicle providing the jump start is run- ning prior to connection of the jump cables.
4. Connect the red jump cable to the positive (+) terminal of the boosterbattery and the other end to thepositive (+) terminal of the dis- charged battery.
5. Attach the black jump cable to the negative (-) terminal of the boosterbattery, and the other end to a ground point within the engine compartmentof the vehicle with the flat battery. Do not connect to the negative battery terminal of the flat battery sincesparks may be generated with the subsequent risk of explosion.
6. Raise the booster vehicle engine speed to 2,000 r.p.m. and start theengine of the vehicle with the flat battery. CAUTION:
If the jump cables are incorrectlyinstalled, damage to the vehicle elec-trical system may occur, in particu- lar the electronic components such as the Fuel Injection system com- puter and the Automatic Transaxle computer. The battery must neverbe disconnected whilst the engine is running.
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IN CASE OF EMERGENCY
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!WARNING:
Whilst the engine is running, keep hands and clothing away from mov- ing parts such as the fan and drive belts to prevent injury.
5. If the water pump drive belt is broken or coolant is leaking out, stop the engine immediately and call the near- est Hyundai authorised repairer forassistance.
WARNING:
Do not remove the radiator cap when the engine is hot since steam and boiling water may be ejected fromthe radiator resulting in burns or scalding.
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6. If the cause of the overheating can- not be found, wait until the engine temperature has returned to normal. Then, if coolant has been lost, care- fully add coolant to the reservoir(page 6-10) to bring the fluid level in the reservoir up to the base of the radiator fill opening. Fill the coolantexpansion tank to the halfway mark. To ensure the correct water to cool- ant mix is obtained after top up,testing by an authorised repairer is required.
7. Proceed with caution until it is estab- lished that the engine is operatingnormally. If the engine overheats repeatedly, the advice of a Hyundaiauthorised repairer should be sought.
CAUTION:
Serious loss of coolant indicates there is a leak in the cooling system and this should be checked as soonas possible by a Hyundai authorised repairer.D040A01GK-EAT The following instructions for the tem- porary spare tyre should be observed:
1. Check inflation pressure as soon as practical after installing the spare tyre, and adjust to the specified pressure. The tyre pressure shouldbe periodically checked and main- tained at the specified pressure whilst the tyre is stored.
TEMPORARY SPARE TYRE
Tyre Size
Inflation Pressure T125/70 R16
420 kPa (60 psi)
Spare Tyre Pressure
2. The spare tyre should only be used temporarily and should be returned to the luggage compartment as soonas the original tyre can be repaired or replaced.
3. Continuous use at speeds of over 50 mph (80 km/h) is not recom-mended.
4. As the temporary spare tyre is spe- cifically designed for your car, itshould not be used on any other vehicle.

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CORROSION PREVENTION AND APPEARANCE CARE
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APPEARANCE CARE
5INTERIOR VALETING
JE090A1-E Accident Repairs In the event of the body work sustain- ing damage, the following points shouldbe noted prior to repairs being under- taken. If body panels are replaced or re-paired, anti corrosion treatment must be applied to the repair area. The product used must be compatible withthose used in manufacture. It is rec- ommended that repairs are entrusted to a Hyundai authorised repairer to en-sure that replacement parts used are of the same high quality as those used in manufacture of the vehicle and that thecorrect repair methods and materials will ensure adequate levels of corrosion protection and the continued validity ofthe Anti Perforation Warranty. JE100A1-E Seat Belts Seat belts should be cleaned only with a mild soap solution. Strong deter- gents, solvents or bleaches may dam- age the belt webbing and thereforereduce the effectiveness of the belt. Belts which display signs of fraying, wear or cuts should be replaced.
JE110A1-E The soft trim and carpets should be maintained with the regular use of a vacuum cleaner. Heavy soiling should be removed with a dry cleaning agentrecommended for this purpose follow- ing the instructions of the product manufacturer. Paint thinner, solventsor other such cleaning materials should not be used since damage to the up- holstery may result.
JE120A1-E Windows A proprietary glass cleaner should be used to clean the inside of the win-dows. However, the rear heated windscreen must only be cleaned us- ing a light horizontal cleaning action.Care should be exercised to avoid the use of abrasive cleaners or contact with items of jewellery which may dam-age the heating elements. YE010A1-E To Clean Leather Upholstery (Not all models) In the normal course of use, leather upholstered surfaces will, like any material, pick-up dust and dirt. This dust and dirt MUST be cleaned off or itmay work into the surface of the leather, causing damage.

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OWNER MAINTENANCE
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ENGINE COOLANT CHECKING AND REPLACING
SG050A1-E
WARNING:
Do not remove the radiator cap
when the engine is hot, since the system is pressurised and coolant may be ejected from the radiator resulting in scalding. NOTE: It is imperative that vehicles fitted with an air conditioning systemhave a coolant concentration of the recommended strength at all times. The use of the air condition-ing system when the cooling sys- tem is filled with water only will result in the heater matrix freezingand subsequently bursting.
SG050B1-E
Coolant recommendations
Only ethylene glycol based coolantwith a corrosion inhibitor suited to aluminium alloy engine components should be used in the cooling system.No further additives or inhibitors should be used. The coolant specific gravity should be checked as pre-scribed in the maintenance schedule to ensure adequate frost and corro- sion protection. In addition, the en-gine coolant must be replaced at the specified interval since the corrosion inhibitor properties deteriorate withtime.It is important to note that whilst anincrease in the concentration of anti freeze gives an increase in the level of frost protection, a solution which isin excess of 65% anti freeze will result in reduced frost protection and engine overheating. Therefore therecommended concentration of 50% should not be exceeded for general use. The use of methanol based anti freeze compounds may result in engine over- heating and will invalidate the vehiclewarranty.