check engine Hyundai Getz 2003 Service Manual

DO-IT-YOURSELF MAINTENANCE 6- 23
CRANK PULLEY
When the air conditioning is being used regularly, the compressor drive belt tension should be checked at least once a month.To check the drive belt tension, press down on the belt halfway between the engine crankshaft and compressorpulleys. Pressing with your finger, you should not be able to deflect this belt anymore than 8.0 mm (1.1L: 5~ 5.5mm). If you have the instruments to check it with a force of 98N (22 lb.), the deflection should be approx. 8.0 mm(0.315 in.). If the belt is too loose, have it adjusted by your Hyundai dealer. HTB219
A/C
TENSION PULLEY 8mm (0.315 in.)
1.3/1.6L
HTB290
B145A01TB-GAT CHANGING THE AIR FILTER
(In Front of evaporator unit)(If Installed) The air filter is located in front of the evaporator unit behind the glove box. It operates to decrease pollutants fromentering the car and to filter the air.
HTB291
2. Remove the cable and the wiring from the filter cover.
1. Remove the adjusting pins on both sides of the glove box to open halfthe glove box.
HTB292
3. Remove the filter cover to push the upside of the filter cover.

6- 24 DO-IT-YOURSELF MAINTENANCE
HTB293
4. Replace the two filters.
CAUTION:
Be sure to install the air filter in the direction of the arrow sign. Unless, it may cause noise or deterioration.
5. Installation is the reverse order of disassembly.
G150A01A-GAT CHECKING STEERING WHEEL FREEPLAY To check the steering wheel freeplay, stop the car with the wheels pointed straight ahead and gently move thesteering wheel back and forth. Use very light finger pressure and be sen- sitive to changes in resistance thatmark the limits of the freeplay. If the freeplay is greater than specified, have it inspected by your Hyundai dealerand adjusted or repaired if necessary. HTB161
30 mm (1.18 in.)G160A01A-GAT CHECKING CLUTCH PEDAL FREEPLAY
G160A01E
6 ~ 13 mm (0.24 ~ 0.51 in.)
With the engine off, press lightly on the clutch pedal until you feel a change in resistance. This is the clutch pedalfreeplay. The freeplay should be within the limits specified in the illustration. If it is not, have it inspected by yourHyundai dealer and adjusted or re- paired if necessary.
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DO-IT-YOURSELF MAINTENANCE 6- 25
Water Pump Pulley
Alternator Pulley
Crankshaft Pulley 5.1~6 mm(0.2~0.24 in.)
G190A01A-GAT CHECKING DRIVE BELTS (Gasoline)
G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE
G180A01L
45.1 mm (1.78 in.)
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down on the brake pedal several times and thenhold it down with a force of about 490 N (50 Kg, 110 lbs). The brake pedal clearance is the distance from the topsurface of the brake pedal to the as- phalt sheeting under the floor mat. If the brake pedal clearance is notwithin the limits specified in the illustra- tion, have it inspected by your Hyundai dealer and adjusted or repaired if nec-essary. HTB186
1.1L
1.3L/1.6L Crankshaft pulley
Alternator
HTB220
Water Pump Pulley
9.5 ~11.0 mm (0.37 ~ 0.43 in.)
G170A01A-GAT CHECKING BRAKE PEDAL FREEPLAY
HXGS508
3 ~ 8 mm (0.12 ~ 0.31 in.)
With the engine off, press down on the brake pedal several times to reduce the vacuum in the brake booster.Then, using your hand, press down slowly on the brake pedal until you feel a change in resistance. This is thebrake pedal freeplay. The freeplay should be within the limits specified in the illustration. If it is not,have it inspected by your Hyundai dealer and adjusted or repaired if nec- essary.

6- 26 DO-IT-YOURSELF MAINTENANCE
Drive belts should be checked periodi- cally for proper tension and adjusted if necessary. At the same time, beltsshould be examined for cracks, wear, fraying or other evidence of deteriora- tion and replaced if necessary.Belt routing should also be checked to be sure there is no interference be- tween the belts and other parts of theengine. After a belt is replaced, the new belt should be adjusted again after two or three weeks to eliminateslack resulting from initial stretching after use. G200A01A-AAT CHECKING AND REPLACING FUSESReplacing a Fusible Link
G200A01L
Melted
Good
G190B01TB-GAT CHECKING DRIVE BELTS (Diesel)
A/C comp.
Auto tensioner Pulley
G190B01TB
AlternatorPower steering pump
At the scheduled maintenance inspec- tion, belts should be examined forcracks, wear, fraying or other evidence of deterioration and replaced if neces- sary.Belt routing should also be checked to be sure there is no interference be- tween the belts and other parts of theengine. A fusible link will melt if the electricalcircuits from the battery are ever over-loaded, thus preventing damage to the entire wiring harness. (This could be caused by a short in the system draw-ing too much current.) If this ever happens, have a Hyundai dealer de- termine the cause, repair the systemand replace the fusible link. The fusible links are located in a fuse box for easy inspection.

DO-IT-YOURSELF MAINTENANCE 6- 29
o If battery fluid is on your skin, flush
the affected areas with water for at least 15 minutes and then seekmedical assistance.
o If battery fluid is in your eyes, rinse
out your eyes with water and getmedical assistance as soon as pos- sible. While you are being driven to get medical assistance, continue torinse your eyes by using a sponge or soft cloth saturated with water.
o If you swallow battery fluid, drink a large quantity of water or milk fol-lowed by milk of magnesia, eat a raw egg or drink vegetable oil. Getmedical assistance as soon as pos- sible.
While batteries are being charged (ei-ther by a battery charger or by the vehicle's alternator), they produce ex-plosive gases. Always observe these warnings to prevent injuries from oc- curring:
o Charge batteries only in a well ven- tilated area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area. G220B01A-AAT Checking Engine Cooling Fan The engine coolant fan should come on automatically if the engine coolanttemperature is high. G220C01TB-AAT Checking Condenser Cooling Fan When the air conditioning is in opera- tion, the condenser cooling fan comes on automatically to be controlled by ECU.
G210B01A-AAT Checking the Battery Keep the battery clean. Any evidence of corrosion around the battery postsor terminals should be removed using a solution of household baking soda and warm water. After the battery ter-minals are dry, cover them with a light coating of grease. G220A01A-AAT CHECKING ELECTRIC COOL- ING FANS
WARNING:
The cooling fan is controlled by engine coolant temperature andmay sometimes operate even when the engine is not running. Use ex- treme caution when working nearthe blades of the coolant fan, so that you are not injured by a rotat- ing fan blade. As the engine cool-ant temperature decreases the fan will automatically shut off. This is a normal condition.
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6- 30 DO-IT-YOURSELF MAINTENANCE
HTB287
G240A01A-AAT POWER STEERING HOSES It is suggested that you check the power steering hose connections for fluid leakage at regular intervals. Thepower steering hoses should be re- placed if there is severe surface crack- ing, scuffing or worn spots. Deteriora-tion of the hose could cause prema- ture failure. G300A01TB-GAT REMOVAL OF WATER FROM THE FUEL FILTER(DIESEL ENGINE) If the fuel filter warning light illuminates during driving, it indicates that water has accumulated in the fuel filter. If this occurs, remove the water as describedbelow.
G230A03A-GAT POWER STEERING FLUID LEVEL The power steering fluid level should be checked regularly.To check the power steering fluid level, be sure the ignition is "OFF", then check to make certain that the powersteering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir. NOTE: Grinding noise from the power steering pump may be heard imme-diately after the engine is started in extremely cold conditions (below - 20°C). If the noise stops during warm
HTB163
up, there is no abnormal function in the system. It is due to a power steering fluid characteristic in ex-tremely cold conditions. Recommended Fluid Use PSF-3 type fluid NOTE: Do not start the engine when the power steering oil reservoir is empty.

DO-IT-YOURSELF MAINTENANCE 6- 31
1. Remove the engine cover.
2. Disconnect the air intake hose from
air cleaner cover.
3. Loosen the drain plug at the bottom of the fuel filter.
4. Tighten the drain plug when water
no longer comes out.
5. Check to be sure that the warning
lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started. If in doubt, consult your nearestauthorized HYUNDAI dealer.
NOTE: It is recommended that water accu- mulated in the fuel filter should beremoved by an authorized Hyundai dealer. G300B01FC
WARNING:
Be sure to carefully wipe away anywater drained out in this manner, because the fuel mixed in the watermight be ignited and result in a fire.
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5. Open the hood.
6. Draw the vertical line (through the center of each headlight beam pat-tern) and the horizontal line (throughthe center of each headlight beam pattern) on the aiming screen. And then, draw the horizontal paral- lel line at 30 mm (1.18 in.) under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillipsscrewdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low
beam to each vertical line with aphillips screwdriver - HORIZONTAL AIMING. HTB269
Horizontal Aiming
Vertical Aiming
G290A01FC-GAT HEADLIGHT AIMING ADJUST- MENT Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct pressure.
2. Place the vehicle on level ground
and press the front bumper and rear bumper down several times. Place the vehicle at a distance of 3,000 mm (118 in.) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant,engine oil and fuel, and spare tire,jack, and tools).
4. Clean the head lights lens and turn
on the headlight (low beam).

CONSUMER INFORMATION 8- 3
4.5Jx13 5.0Jx13 5.0Jx14 5.5Jx145.5Jx15
4.0Tx14 TIRE
SIZE
RIM
SIZE PRESSURE, kPa (PSI)
155/80R13165/65R14 175/65R14
185/55R15
T105/70D14 REAR
210(30) 420(60) FRONT
230(33) 420(60)
UP TO 2
PERSONS UP TO
MAX. LOAD
REAR
230(33)420(60)
FRONT 210(30) 420(60)
The engine number is stamped on the engine block as shown in the drawing. I020A01A-AAT TIRE INFORMATION The tires supplied on your new Hyundai are chosen to provide the best perfor-mance for normal driving. I030A03TB-GAT RECOMMENDED INFLATION PRESSURES The tire label located in the glove box gives the tire pressures recommended for your car.These pressures were chosen to pro- vide the most satisfactory combinationof ride comfort, tire wear and stability under normal conditions. Tire pres- sures should be checked at leastmonthly. Proper tire inflation pressures should be maintained for these rea- sons:
o Lower-than-recommended tire pres-
sures cause uneven tread wear and poor handling.
o Higher-than-recommended tire
pressures increase the chance ofdamage from impacts and cause uneven tread wear.
I010B01B
HTB263
Diesel Engine

INDEX 10- 3
D
Defrosting / Defogging .............................................. 1-80 Door
Door locks ................................................................ 1-7
Locking, unlocking front doors with a key ............... 1-7
Drink Holder .............................................................. 1-59
Drive Belts ................................................................ 6-25 Driving
Economical driving ................................................. 2-14
Smooth cornering ................................................... 2-15
Winter driving ......................................................... 2-15
E
Emission Control System ........................................... 7-2 Engine Before starting the engine ....................................... 2-3
Compartment ........................................................... 6-2
Coolant ................................................................... 6-13
Coolant temperature gauge ................................... 1-49
If the engine overheats ............................................ 3-4
Number .................................................................... 8-2
Oil ............................................................................. 6-7
Starting ..................................................................... 2-3
Engine Exhaust Can Be Dangerous ........................... 2-2 F Fog Light
Front ....................................................................... 1-57
Rear ....................................................................... 1-57
Front Seats Adjustable front seats ............................................ 1-13
Adjustable headrests .............................................. 1-14
Adjusting seat forward and rearward ..................... 1-13
Adjusting seatback angle ....................................... 1-13
Lumbar support control .......................................... 1-14
Seat cushion height adjustment ............................ 1-15
Seat warmer ........................................................... 1-19
Fuel Capacity ................................................................... 9-2
Gauge .................................................................... 1-48
recommendations ..................................................... 1-2
Fuel Filler Lid Remote release ...................................................... 1-68
Fuses ........................................................................ 6-26
Fuse Panel description ............................................. 6-38 G
General Checks .......................................................... 6-6
Glove Box ................................................................. 1-63

FEATURES OF YOUR HYUNDAI 1- 37
SB210C1-F
SRS (Airbag) SERVICE REMINDER INDICATOR
The SRS service reminder indicator (SRI) comes on and flashes for about 6 seconds after the ignition key is turnedto the "ON" position or after the engine is started, after which it will go out. This light also comes on when the SRS is not working properly. If the SRI does not come on, or continu-ously remains on after flashing for about 6 seconds when you turned the ignition key to the "ON" position or started theengine, or if it comes on while driving, have the SRS inspected by an autho- rized Hyundai Dealer. B260P02Y-EAT
ABS SERVICE REMINDER INDICATOR(SRI) (Not all models)
When the key is turned to the "ON" position, the Anti-Lock Brake System SRI will come on and then go off in a fewseconds. If the ABS SRI remains on, comes on while driving, or does not come on when the key is turned to the"ON" position, this indicates that there may be a problem with the ABS. If this occurs, have your vehiclechecked by your Hyundai dealer as soon as possible. The normal braking system will still be operational, butwithout the assistance of the anti-lock brake system. SB210E1-E
OVERDRIVE OFF INDI CATORLIGHT(Not all models)
When the overdrive (4th gear) switch is turned off and the operation of overdrive (4th gear) is cancelled, the overdrivewarning light (O/D OFF) will be illumi- nated. When the switch is at the on position, the gearbox will operate in thenormal fully automatic mode and the warning light will be extinguished. SB210G1-E TURN SIGNAL INDICATOR LIGHT
Operation of a turn signal is indicated by the warning light located in the in- strument cluster. If the light fails toilluminate or does not flash, a malfunc- tion within the turn signal system is indicated.
! CAUTION:
If the both ABS SRI and Parking Brake/Brake fluid level warning lightsremain "ON" or come on while driv- ing, there may be a problem with E.B.D (Electronic brake force distri-bution). If this occurs, avoid sudden stops and have your vehicle checked byyour Hyundai dealer as soon as pos- sible.