Air Hyundai Getz 2004 Owner's Manual

DO-IT-YOURSELF MAINTENANCE 6- 11
HTB170A
Diesel engine
Only ethylene glycol based coolant with
a corrosion inhibitor suited to aluminium
alloy engine components should be
used in the cooling system. No further
additives or inhibitors should be used.
The coolant specific gravity should be
checked as prescribed in the mainte-
nance schedule to ensure adequate
frost and corrosion protection. In addi-
tion, the engine coolant must be re-
placed at the specified interval since
the corrosion inhibitor properties dete-
riorate with time. It is important to note that whilst an
increase in the concentration of anti
freeze gives an increase in the level of
frost protection, a solution which is in
excess of 65% anti freeze will result in
reduced frost protection and engine
overheating. Therefore the recom-
mended concentration of 50% should
not be exceeded for general use.
The use of methanol based anti freeze
compounds may result in engine over-
heating and will invalidate the vehicle
warranty.
NOTE:
It is imperative that vehicles fitted
with an air conditioning system have
a coolant concentration of the rec-
ommended strength at all times. The
use of the air conditioning system
when the cooling system is filled
with water only will result in the
heater matrix freezing and subse-
quently bursting.
SG050C1-E
Engine Coolant Level
The engine coolant level may be ob-
served through the side of the plastic
coolant reservoir (expansion tank) when
the engine is cold. If the level is below
the "LOW" mark, add coolant of the
correct concentration until the level is
between the "LOW" and "Full" marks. If
the level falls below the "LOW" mark on
a regular basis despite being topped up,
consult a Hyundai dealer.
SG050D1-E
To Change the engine Coolant
The engine coolant should be changed
at those intervals specified in the ve-
hicle maintenance schedule in Section
5.
NOTE:
Care should be taken to ensure that
coolant is not allowed to spill onto
the paintwork since the finish may
become damaged. If coolant spill-
age occurs, the affected area should
be rinsed thoroughly with water.
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11

6- 12 DO-IT-YOURSELF MAINTENANCE
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HTB172
HTB171
1. Park the vehicle on level ground and
ensure that the parking brake is firmly
applied, and the engine allowed to
cool.
Do not attempt this operation whilst
the engine is hot since burning or
scalding may result.
2. Prepare a suitable receptacle to col-
lect the displaced coolant and posi-
tion this under the radiator drain tap.
3. With the heater temperature control
set to the "HOT" position, remove
the radiator cap and open the radiator
drain tap. 5. Prepare a suitable quantity of new
engine coolant (refer to section 9)
and pour this into the radiator.
6. Start the engine with the radiator cap
still removed and continue to add
coolant as the level decreases as air
is expelled from the system. When
the level remains constant, replace
the radiator cap and replenish the
coolant reservoir.
7. When the engine is hot, check to ensure that no coolant leaks are
present.
4. When the engine coolant has drained completely, close the drain tap en-
suring that this is not over tightened. WARNING:
The cooling fan is controlled by en-
gine coolant temperature and may
sometimes operate even when the
engine is not running. Use extreme
caution when working near the
blades of the cooling fan so that you
are not injured by a rotating fan
blade. As the engine coolant tem-
perature decreases, the fan will auto-
matically shut off. This is a normal
condition.
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12

6- 14 DO-IT-YOURSELF MAINTENANCE
Petrol engine
HTB168
HTB168A
G070A01TB-EAT
CHANGING THE AIR CLEANER
FILTER
1. Remove the engine cover (Not all
models).
2. Unsnap the clips around the cover.
3. Lift the cover off.
4. Remove the old filter and replace to the new one. Genuine Hyundai Re-
placement Parts are recommended.
CAUTION:
Operating your vehicle without a
proper air filter in place can result
in excessive engine wear.
!
G080A01A-EAT
WINDSCREEN WIPER BLADES The wiper blades should be carefully
inspected from time to time and cleaned
to remove accumulations of road film or
other debris. To clean the wiper blades
and arms, use a clean sponge or cloth
with a mild soap or detergent and water.
If the wipers continue to streak or smear
the glass, replace them with genuine
Hyundai replacement.
HEF119
Diesel engine
CAUTION:
o Do not operate the wipers on dry glass since rapid wear and dam-
age to the windscreen glass may
result.
o Keep the blade rubber out of con- tact with petroleum products such
as engine oil, gasoline, etc.
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14

DO-IT-YOURSELF MAINTENANCE 6- 19
!WARNING:
Brake fluid is hygroscopic and
should never be stored in an un-
sealed container. The presence of
water in the braking system will cause
vapour locks and increase the possi-
bility of brake fade along with pro-
moting corrosion within the braking
system. The brake fluid must be
changed at the specified time or mile-
age interval to ensure continued safe
operation of the system. Brake fluid
will cause rapid and serious damage
to paintwork. If accidental spillage
occurs, the affected area must be
rinsed with water immediately. Do
not allow brake fluid to come into SG140A1-E
AIR CONDITIONING SYSTEM
MAINTENANCE
Condenser
Ensure that the condenser is periodi-
cally inspected and that accumulations
of dirt, dead insects and leaves etc, are
removed to ensure that the efficiency of
the system is not impaired. Care must
be exercised to ensure that the con-
denser fins are not damaged during
cleaning.
G140D01TB-EAT
Compressor Drive BeltG140D01TB
Power steering
Crank pully
A/C pully
0.19 ~ 0.21 in. (5 ~ 5.5 mm)
1.1L
To add brake fluid;
1) If it is necessary, remove the air
cleaner cover.
2) Wipe away any dirt then unscrew the
fluid reservoir cap.
3) Slowly pour the recommended fluid into the reservoir using by a funnel.
Do not overfill.
4) Carefully replace the cap on the res- ervoir and tighten. contact with the eyes or to be in-
gested and ensure that fluid is safely
stored away form the reach of chil-
dren.
CRANK PULLEY
HTB219
A/C
TENSION PULLEY 0.315 in.
(8mm)
1.3/1.6L
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6- 20 DO-IT-YOURSELF MAINTENANCE
B145A01TB-EAT
CHANGING THE POLLEN FIL-
TER (In Front of evaporator unit)
(Not all models)
The pollen filter is located in front of the
evaporator unit behind the glove box.
It operates to decrease pollutants from
entering the car and to filter the air.
1. Remove the adjusting pins on both
sides of the glove box to open half
the glove box.
HTB290-D
SG140D1-E
Off Season Maintenance
The air conditioning must be run for ten
minutes or so weekly during periods
when the system would not normally be
used to ensure that the compressor and
seals are lubricated. If this precaution
is not observed the compressor seals
may become stuck to the compressor
shaft and damaged when the system is
next used resulting in a loss of refriger-
ant and damage to the compressor.
SG140C1-E
Checking the Refrigerant
1. Start the engine and run at idle for
several minutes with the refrigera-
tion system running at the coldest
setting.
2. Open the bonnet and inspect the sight glass on the top of the receiver
dryer.
3. If the refrigerant charge is insuffi- cient, a flow of bubbles will be ob-
served through the sight glass.
4. If the refrigerant charge is satisfac- tory, no bubbles will be observed
through the sight glass. CAUTION:
Running the air conditioning system
with a low refrigerant level may dam-
age the compressor.
!
The air conditioning compressor drive
belt should be checked to ensure free-
dom from damage or excessive wear
and correct tension. The belt tension is
correct when the belt deflects by about
0.3 inches (8 mm) (1.1L: 5 ~ 5.5 mm)
when a force of 98 N is applied to the
belt halfway between the compressor
and crankshaft pulleys. Adjustment of
the belt should be entrusted to a Hyundai
dealer.
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20

6- 22 DO-IT-YOURSELF MAINTENANCE
G180A01A-GAT
CHECKING BRAKE PEDAL
CLEARANCE
G180A01L
1.78 in. (45.1 mm)
You need a helper to check the brake
pedal clearance. With the engine run-
ning, have your helper press down on
the brake pedal several times and then
hold it down with a force of about 490
N (50 Kg, 110 lbs). The brake pedal
clearance is the distance from the top
surface of the brake pedal to the as-
phalt sheeting under the floor mat.
If the brake pedal clearance is not
within the limits specified in the illustra-
tion, have it inspected by your Hyundai
dealer and adjusted or repaired if nec-
essary.SG170A1-E
BRAKE PEDAL FREEPLAY
HXGS508
0.12 ~ 0.31 in.
(3 ~ 8 mm)
The brake pedal freeplay should be
checked with the engine turned off. The
pedal to floor clearance should be
checked with the engine running and a
load of 490 N applied to the pedal. If
either value is incorrect, the necessary
adjustment should be performed by a
Hyundai dealer. Pedal to floor clear-
ance: 1.97 in. (50 mm)SG160A1-E
CLUTCH PEDAL FREEPLAY
G160A01E
0.24 ~ 0.51 in.
(6 ~ 13 mm)
The clutch pedal freeplay should be
checked against the specified value. If
the freeplay is not correct, the clutch
should be adjusted by a Hyundai dealer.
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22

DO-IT-YOURSELF MAINTENANCE 6- 25
!
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o If battery electrolyte is spilled onto
skin or into eyes, the effected area
must be flushed with copious
amounts of water and medical assis-
tance sought.
o If battery electrolyte is ingested, copious amounts of water or milk
followed by an ant-acid (raw egg or
milk of magnesia) must be drunk.
Vomiting should not be induced and
medical assistance must be sought.
o Batteries must only be charged in well venti-lated areas from which
naked lights or sources of sparks are
excluded.
o Ensure that children, pets or other unauthorized persons are kept away
from batteries.
o Do not allow anything to bridge the positive (+) and negative (-) termi-
nals of the battery.
o Never invert the battery.
The battery fitted during production is of
the "Maintenance Free" type.
SG210A1-E
BATTERY MAINTENANCE
WARNING:
Motor vehicle batteries contain
sulphuric acid which is corrosive
and poisonous. Hydrogen gas is
emitted from the battery which is
explosive when combined with oxy-
gen. The following precautions must
be strictly observed to avoid per-
sonal injury or damage to the ve-
hicle.
HTB165 SG220A1-E
ELECTRIC COOLING FANS
WARNING:
The cooling fan is controlled by en-
gine coolant temperature and may
sometimes operate even when the
engine is not running. Use extreme
caution when working near the
blades of the cooling fan so that you
are not injured by a rotating fan
blade. As the engine coolant tem-
perature decreases, the fan will auto-
matically shut off. This is a normal
condition.
The engine cooling fan should operate
before the temperature gauge reaches
the upper portion of the scale and the
condenser fan should operate when-
ever the air conditioning is in use.
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25

DO-IT-YOURSELF MAINTENANCE 6- 27
!
5. Open the bonnet.
6. Draw the vertical line (through the
center of each headlight beam pat-
tern) and the horizontal line (through
the center of each headlight beam
pattern) on the aiming screen.
And then, draw the horizontal paral-
lel line at 1.18 in. (30 mm ) under the
horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillips
screwdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low
beam to each vertical line with a
phillips screwdriver - HORIZONTAL
AIMING. HTB269
Horizontal Aiming
Vertical
Aiming
G290A01FC-EAT
HEADLIGHT AIMING ADJUST-
MENT
Before performing aiming adjustment,
make sure of the following.
1. Keep all tires inflated to the correct pressure.
2. Place the vehicle on level ground
and press the front bumper and rear
bumper down several times. Place
the vehicle at a distance of 118 in.
(3,000 mm) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant,
engine oil and fuel, and spare tire,
jack, and tools).
4. Clean the head lights lens and turn
on the headlight (low beam). WARNING:
Be sure to carefully wipe away any
water drained out in this manner,
because the fuel mixed in the water
might be ignited and result in a fire.
1. Remove the engine cover.
2. Disconnect the air intake hose from air cleaner cover.
3. Loosen the drain plug at the bottom
of the fuel filter.
4. Tighten the drain plug when water no longer comes out.
5. Check to be sure that the warning lamp illuminates when the ignition
key is turned to "ON", and that it
goes off when the engine is started.
If in doubt, consult your nearest au-
thorized HYUNDAI dealer.
G300B01FC
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27

6- 28 DO-IT-YOURSELF MAINTENANCE
SPECIFICATIONS:
"H"
Horizontal center line of headlights
from ground.
: 26.8 in.(656 mm)
"W"
Distance between each headlight
center.
: 43.3 in. (1,100 mm)
"L"
Distance between the headlights
and the wall that the lights are tested
against.
: 118 in. (3,000 mm). G270A01TB-EAT
REPLACING LIGHT BULBS
Headlight Bulb
In the event of bulb failure being expe-
rienced, ensure that the relative lighting
circuit is turned off prior to attempting to
replace the bulb. The illustrations on
the following page will assist in locating
and removing the various bulbs. En-
sure that the replacement bulb has the
same cap configuration and wattage as
the original.
!
CAUTION:
Keep the lamps out of contact with
petroleum product, such as oil, gaso-
line, etc.
If the vehicle has had front body repair
and the headlight assembly has been
replaced, the headlight aiming should
be checked using the aiming screen as
shown in the illustration. Turn on the
headlight switch. (Low Beam Position)
1. Adjust headlights so that main axis
of light is parallel to center line of the
body and is aligned with point "P"
shown in the illustration.
2. Dotted lines in the illustration show
the center of headlights.
G290B01TB-EAT
Adjustment After Headlight As-
sembly ReplacementG290B01L
L
W
H
H Cut-off line
Ground
line
"P"
Horizontal line0.59in. (15mm)
1.18 in. (30mm) Vertical line
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DO-IT-YOURSELF MAINTENANCE 6- 35
G200E01TB-GAT
Inner Panel
HTB260-DFUSE RATING10A
10A
10A
10A
10A
10A
10A
15A
10A
10A
20A
15A
10A
20A
10A
15A
15A
15A
20A
10A
10A
10A
30A
15A
10A
15A
15APROTECTED COMPONENTS
Air conditioner
Stop/Tail Light (LH)
A/Bag Indicator
Audio, Electronic Outside Mirror
Turn signal Light, Back-up Light
Stop/Tail Light (RH)
Cluster
Cigarette Lighter
PCM, ABS control
Air Bag
Door Lock System, Sunroof
Rear Wiper Motor
Start Relay, 9oTheft alarm system
Seat Warmer
Rear window Defroster
ECM
Stop Light, Power Window
Hazard Warning Light, ETACM
Front Wiper Motor
Rear Fog Light
Fog light, ETACM, Power Window, Headlight leveling Device
Blower, Sunroof
Rear window Defroster
Headlight (RH)
Front Fog Light
High Beam Light Indicator, Headlight (LH)
Room Lamp, Audio, Cluster
DESCRIPTION
A/C SW
TAIL LH
A/BAG IND
AUDIO
T/SIG
TAIL RH
CLUSTER C/LIGHT ECU 1
A/BAG
D/LOCK
RR/WPR STARTS/HTD
HTD MIR ECU2
STOP
HAZARD
FRT WPR R/FOG
IGNITION BLOWER PR/HTD
H/LP RH F/FOG
H/LP LH
POWER CONN & R/LP
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