clutch Hyundai Getz 2004 Owner's Guide
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2004, Model line: Getz, Model: Hyundai Getz 2004Pages: 445, PDF Size: 12.16 MB
Page 361 of 445

2- 18 DRIVING YOUR HYUNDAI
C190E02L
Gross Axle Weight
Gross Vehicle
Weight
The use of a proprietary stabiliser will assist in achieving an inherently stableoutfit but whilst the use of such equip-ment will improve the characteristicsof a balanced outfit, it will not compen- sate for a badly loaded and therefore unstable outfit. The tyres and braking equipment fitted to the trailer or caravan must be main-tained in accordance with the recom- mendations of the manufacturer. Spe- cial attention should be paid to tyreswhich deteriorate through time andexposure rather than as a result of thedistances towed. The inside walls ofthe tyres should be inspected along with the outside walls for cracking and damage. The trailer wheel nut torquemust be checked on a regular basis,preferably before each towing ses-sion. The trailer hitch and the safety catch mechanism must be maintained in goodworking order. The trailer break awaycable or chain should be inspected fordamage and should be attached to thevehicle towing attachment each and every time the trailer is hitched to the vehicle. Whilst towing, the performance of thevehicle will be reduced in terms ofacceleration, braking and handling dueto the increased loads placed upon thevehicle. The driver should anticipate the change in characteristics and ad- just the driving style in keeping withthese changes. Care should be exer-cised when cornering and braking toprevent the outfit becoming uncontrol-lable by reducing cornering speeds and allowing increased braking dis- tances. The driver should exercise care to ensure that when pulling away fromrest particularly on uphill gradients the clutch unit is not subjected to exces- sive slippage which will reduce theuseful life of this component. Use ofthe "Overdrive Off" "2" and "L" posi-tions when driving vehicles with auto-matic transmission will assist with brak- ing performance when long down hill gradients are encountered. Improvedacceleration performance will be avail-able by selecting "Overdrive Off","2",or "1" depending upon road speed if itis found that the transmission unit makes an undesirable upshift whilst hill climbing or overtaking. The trans- mission unit should be operated in "D"with the Overdrive "On" under normalcircumstances to enhance fueleconomy and reduce noise and en-gine wear.
CAUTION:
The use of a badly loaded or over-loaded trailer may result in instabil- ity. This following specifications arerecommended when towing atrailer. The loaded trailer weight orthe Gross Train Weight must notexceed the values in the following chart .
!
tbuk-2.p65 3/23/04, 4:55 PM
18
Page 365 of 445

3- 2 WHAT TO DO IN AN EMERGENCY
HTB165
SD020B1-E
IF THE ENGINE CANNOT BE
CRANKED
1. If the vehicle is fitted with manual
transaxle, ensure that the clutch
pedal is depressed whilst cranking
the engine. If the vehicle is fitted
with automatic transaxle, ensure
that the transaxle selector is at the
"P" or"N" position.
2. Check the battery terminals and
connections to ensure that these
are clean and also tight.
3. If the ignition warning lights dim
when the engine is cranked and the
battery terminals have been
checked, a discharged battery is
indicated. SD020C1-F
If Engine Turns Over Normally
but Does Not Start
SD020A1-E
IF THE ENGINE WILL NOT START
Seek assistance from the nearest
Hyundai dealer with regard to the
method of ignition and fuel system
diagnosis.
!
HTB221
CAUTION:
If the engine refuses to start, no
attempt should be made to push or
tow start the vehicle. Vehicles with
automatic transaxle or fuel injec-
tion will not be able to be started in
this manner since no drive is trans-
mitted through the automatic
transaxle whilst the engine is not
running, and in the case of fuel
injected derivatives, the fuel pump
will not operate under tow start
conditions. In addition, if the ve-
hicle is equipped with an exhaust
catalyst, damage to the catalyst may
result if the vehicle is tow started. 4. Do not attempt to push or tow start
the vehicle, refer to "Jump Starting"
for information regarding engine
starting when the battery is dis-
charged.
1. Check fuel Level
2. Check all connectors at ignition coil and spark plugs.
Replace any that may be discon-
nected or loose.
3. Check fuel line in the engine com- partment.
4. If engine still refuses to start, call a
Hyundai dealer or seek other quali-
fied assistance.
tbuk-3.p65 3/23/04, 4:24 PM
2
Page 386 of 445

VEHICLE MAINTENANCE REQUIREMENTS 5- 5
F030C02TB-EAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
GENERAL MAINTENANCE COOLING SYSTEMCOOLANTCOOLANT SPECIFIC GRAVITYMANUAL TRANSAXLE OILAUTOMATIC TRANSAXLE FLUIDBRAKE PIPES, HOSES, AND CONNECTIONSBRAKE FLUIDCLUTCH FLUIDREAR BRAKE LININGS AND CYLINDERSBRAKE PADSSUSPENSION AND STEERING SYSTEMFRONT SUSPENSION BALL JOINTSPOLLEN FILTER (FOR EVAPORATOR AND BLOWER UNIT)REAR WHEEL BEARINGSTYRE CONDITION AND PRESSURE (incl. Spare)LUBRICATE LOCKS AND HINGESCHECK ALL ELECTRICAL SYSTEMSROAD TESTCHECK ALL SYSTEMS WITH HI-SCAN
60 72
5060
4048
I I I
R
I
RR II I I
R III I II
I I I IIIII I II
R II I III
I I I II
RR I I II
R II I III
30 36
2024
I I I IIIII I II
R II I III
I I I II
RR I I II
R II I III
10 12
I I I IIIII I II
R II I III
MILES X 1000MONTHS
NO. DESCRIPTION
1 23456789
10111213141516171819
See NOTE (1)
Note :(1) FOR THE FIRST TIME, REPLACE THE COOLANT 60,000 MILES OR 60 MONTHS. AFTER THAT, REPLACE IT EVERY 30,000 MILES OR 24 MONTHS.
tbuk-5.p65 7/3/2008, 4:10 PM
5
Page 393 of 445

6- 2 DO-IT-YOURSELF MAINTENANCE
HTB160A
1. Windshield washer fluid reservoir cap
2. Auto fuel cut switch
3. Engine oil filler cap 4. Brake fluid and clutch fluid
reservoir
5. Air filter element
6. Relay box
7. Power steering fluid reservoir 8. Engine oil level dipstick
9. Radiator cap
10.Engine coolant reservoir
11.Battery
G010A01TB-EAT
ENGINE COMPARTMENT (1.1 SOHC)
12 3
456
78 9 10 1 1
tbuk-6.p65 3/23/04, 4:26 PM
2
Page 394 of 445

DO-IT-YOURSELF MAINTENANCE 6- 3
G010B01TB-EAT
ENGINE COMPARTMENT (1.3 SOHC)
1. Windshield washer fluid reservoir
cap
2. Auto fuel cut switch
3. Engine oil filler cap
4. Brake fluid and clutch fluid reservoir 5. Air filter element
6. Relay box
7. Power steering fluid reservoir
(Not all models)
8. Engine oil level dipstick 9. Radiator cap
10. Engine coolant reservoir
11. Automatic transaxle fluid level dip-
stick (Not all models)
12. Battery HTB086A
123
456
78 91 011
12
tbuk-6.p65 3/23/04, 4:26 PM
3
Page 395 of 445

6- 4 DO-IT-YOURSELF MAINTENANCE
G010B01TB-EAT
ENGINE COMPARTMENT (1.6L DOHC)
HTB088A
1. Windshield washer fluid reservoir cap
2. Auto fuel cut switch
3. Engine oil filler cap
4. Brake fluid and clutch fluid reservoir 5. Air filter element
6. Relay box
7. Power steering fluid reservoir
(Not all models)
8. Engine oil level dipstick 9. Radiator cap
10.Engine coolant reservoir
11.Automatic transaxle fluid level dip-
stick (Not all models)
12.Battery
1 2 34
56
789 10 11 12 CAUTION:
When inspecting or
servicing the engine,
you should handle
tools and other heavy
objects carefully so
that the plastic rocker
cover of the engine is
not damaged.
!
tbuk-6.p65 3/23/04, 4:26 PM
4
Page 396 of 445

DO-IT-YOURSELF MAINTENANCE 6- 5
G010C01TB-EAT
ENGINE COMPARTMENT (DIESEL)
HTB159
1. Windshield washer fluid reservoir cap
2. Engine oil filler cap
3. Fuel filter 4. Brake fluid and clutch fluid reser-
voir
5. Air filter element
6. Relay box
7. Power steering fluid reservoir 8. Engine oil level dipstick
9. Radiator cap
10. Engine coolant reservoir
11. Battery
12
3
45 6
78 910
11 CAUTION:
When inspecting or
servicing the engine,
you should handle
tools and other heavy
objects carefully so
that the plastic rocker
cover of the engine is
not damaged.
!
tbuk-6.p65 3/23/04, 4:26 PM
5
Page 413 of 445

6- 22 DO-IT-YOURSELF MAINTENANCE
G180A01A-GAT
CHECKING BRAKE PEDAL
CLEARANCE
G180A01L
1.78 in. (45.1 mm)
You need a helper to check the brake
pedal clearance. With the engine run-
ning, have your helper press down on
the brake pedal several times and then
hold it down with a force of about 490
N (50 Kg, 110 lbs). The brake pedal
clearance is the distance from the top
surface of the brake pedal to the as-
phalt sheeting under the floor mat.
If the brake pedal clearance is not
within the limits specified in the illustra-
tion, have it inspected by your Hyundai
dealer and adjusted or repaired if nec-
essary.SG170A1-E
BRAKE PEDAL FREEPLAY
HXGS508
0.12 ~ 0.31 in.
(3 ~ 8 mm)
The brake pedal freeplay should be
checked with the engine turned off. The
pedal to floor clearance should be
checked with the engine running and a
load of 490 N applied to the pedal. If
either value is incorrect, the necessary
adjustment should be performed by a
Hyundai dealer. Pedal to floor clear-
ance: 1.97 in. (50 mm)SG160A1-E
CLUTCH PEDAL FREEPLAY
G160A01E
0.24 ~ 0.51 in.
(6 ~ 13 mm)
The clutch pedal freeplay should be
checked against the specified value. If
the freeplay is not correct, the clutch
should be adjusted by a Hyundai dealer.
tbuk-6.p65 3/23/04, 4:27 PM
22
Page 442 of 445

10- 2 INDEX
A
AIR BAG ................................................... ................1-30
AIR CONDITIONING SWI TCH ................................. 1-74
AIR CONDITIONING SYSTEM MAINTENANCE .....6-19
AIR CLEANER FILTER ............................................. 6-14
ANTENNA ................................................... ..............1-84
ANTI-LOCK BRAKE SYSTEM .................................. 2-13
ANTI-THEFT ALARM SYSTEM .................................. 1-7
ASHTRAY ................................................... ..............1-54
AUTO FUEL CUT SWITCH...................................... 1-68
AUTOMATIC TRANSAXLE ......................................... 2-9
AUTOMATIC TRANSAXLE FLUID .......................... .6-16
B
BATTERY MAINTENANCE ......................................6-25
BEFORE STARTING THE ENGINE........................... 2-3
BONNET RELEASE .................................................. 1-62
BRAKE PEDAL FREEPLAY ..................................... 6-22
BRAKE SYSTEM CHECKI NG ..................................6-18
C
CARE OF DI SC ................................................. ........1-82
CARE OF SEAT BELTS ........................................... 1-19
CARGO AREA COVER ............................................ 1-66
CATALYTIC CONVERTOR OPERATING PRECAUTIONS ................................................... ... 7-3
CENTRAL DOOR LOCKS .......................................... 1-5
CHANGING A FLAT TYRE ......................................... 3-6 CHILD-PROOF REAR DOOR LOCK
.......................... 1-5
CHILD RESTRAINT SYST EM ..................................1-22
CIGAR LIGHTER ................................................... ...1-53
CLUTCH PEDAL FREEPLAY ...................................6-22
COMBINATION IGNITION SWITCH AND STEERING LOCK ................................................... 2-3
CONSOLE TRAY ................................................... ...1-54
COOLANT TEMPERATURE GAUGE .......................1-44
D
DAILY OPERATING CHECKS .................................... 6-6
DIGITAL CLOCK ........ ............................................... 1-53
DOOR LOCKS ................................................... ......... 1-5
DOOR WINDOWS ................................................... .1-10
DRINK HOLDER ... ................................................... .1-54
DRIVE BELTS ................................................... ........6-23
DRIVING FOR ECONOMY .......................................2-14
E
EFFECTIVE BRAKING ............................................. 2-13
ELECTRIC COOLING FANS ....................................6-25
EMERGENCY TOWI NG ........................................... 3-12
EMISSION CONTROL SYSTEM ................................ 7-2
ENGINE COM PARTMENT......................................... 6-2
ENGINE COOLANT CHECKING AND REPLACI NG ................................................. ........6-10
ENGINE OIL AND FILTER REPLACEMENT .............. 6-9
ENGINE OIL CO NSUMPTION................................... 6-8
tbuk-10.p65 3/23/04, 4:31 PM
2