cooling Hyundai Getz 2004 Owner's Guide

1- 44 FEATURES OF YOUR HYUNDAI
!
SB215B1-E
ENGINE COOLANT TEMPERA-
TURE GAUGE
The engine coolant temperature gauge
indicates the engine coolant tempera-
ture and will, under normal circum-
stances, give an indication in the "Nor-
mal" or centre portion of the scale.
Should the indication move into the
upper or "Hot" portion of the scale,
engine overheating is indicated. Under
these circumstances, the vehicle should
be brought to rest as soon as is safe to
do so and the engine turned off. Once
the engine has cooled somewhat, the
coolant level and the condition of the
generator/water pump drive belt should
be checked. If the cause of the over- SB215C1-E
SPEEDOMETER
HTB007A
heating cannot be readily established,
the assistance of a Hyundai dealer
should be sought.
HTB004A
The speedometer indicates the vehicle
speed in both miles and kilometres per
hour.
WARNING:
The engine cooling system is pres-
surized and removal of the radiator
cap when the engine is hot may
cause hot water and steam to be
ejected from the radiator resulting in
burns and scalding. The radiator cap
must only be removed when the en-
gine has cooled. Do not add cold
water to a hot engine to avoid the
possibility of engine damage. The
use of plain water in the cooling
system is not recommended since
the aluminium components of the
cooling system require the use of a
corrosion inhibitor found in the rec-
ommended Ethylene Glycol type anti
freeze solutions.
A Type B Type
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44

FEATURES OF YOUR HYUNDAI 1- 71
B710A01TB-EAT
HEATING AND COOLING CONTROL (If Installed)
1. Side defrost nozzle
2. Side Ventilator
3. Windscreen Defrost Ventilator
4. Centre VentilatorB710A01S-AAT
VENTILATION
To operate the ventilation system:
o Set the air intake control to "Fresh"
mode
( ).
o To direct all intake air to the dash- board vents, set the air flow control
to "Face".
o Adjust the fan speed control to the desired speed.
o Set the temperature control between "Cool" and "Warm".
HTB032A-D
1
2
3
4 1
2
B710B01A-DAT
Centre Ventilator
The centre ventilators are located in the
middle of the dashboard.
To change the direction of the airflow,
turn the control knob on the middle of
the ventilator as desired.
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71

FEATURES OF YOUR HYUNDAI 1- 77
B740A01A-AAT
AIR CONDITIONING SWITCH
(Not all models)
B730A01FC-EAT
Operation Tips
o To keep dust or unpleasant fumes
from entering the car through the
ventilation system, temporarily set
the air intake control at "Recircula-
tion". Be sure to return the control to
"Fresh" when the irritation has
passed to keep fresh air in the ve-
hicle. This will help keep the driver
alert and comfortable.
o Air for the heating/cooling system is
drawn in through the grilles just
ahead of the windscreen. Care should
be taken that these are not blocked
by leaves, snow, ice or other ob-
structions.
o To prevent interior fog on the
windscreen, set the air intake control
to the fresh air ( ) position and
fan speed to the desired position.
To remove the frost or exterior
fog on the windscreen:
o Set the air intake control to the fresh
( ) position.
o Set the air flow control to the defrost ( ) position
o Set the temperature control to warm.
o Set the fan speed control to position
"3" or "4".
NOTE:
When the A/C is operated continu-
ously on the floor-defrost level ( )
or defrost level ( ), it may cause
fog to form on the exterior
windscreen. If this occurs, set the air
flow control to the face level posi-
tion ( ) and fan speed control to
the low position. The air conditioning is turned on by
pushing the A/C button on the heating/
air conditioning control panel.
HTB037-D
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77

1- 78 FEATURES OF YOUR HYUNDAI
B740B02A-AAT
AIR CONDITIONING OPERA-
TION (Cooling)
B740C01A-AAT
De-Humidified Heating
To use the air conditioning to cool the
interior:
o Turn on the fan control switch (2).
o Turn on the air conditioning switch(4) by pushing in on the switch.
The air conditioning indicator light
should come on at the same time.
o Set the air intake control to the
position (5).
o Set the temperature control (1) to "Cool". ("Cool" provides maximum
cooling. The temperature may be
moderated by moving the control
toward "Warm".) HTB046-D
o Adjust the fan control (2) to the
desired speed. For greater cooling,
turn the fan control to one of the
higher speeds or temporarily select
the position on the air intake
control. For dehumidified heating:
o Turn on the fan control switch (2).
o Turn on the air conditioning switch
(4). The air conditioning indicator
light should come on at the same
time.
o Set the air intake control (5) to the fresh air ( ) position.
o Set the air flow control (3) to the face ( ) position.
o Adjust the fan control (2) to the
desired speed.
o For more rapid action, set the fan at one of the higher speeds.
o Adjust the temperature control (1)
to provide the desired amount of
warmth.
(1)
(2)
(3)
(4) (5)
HTB046-D
(1)
(2)
(3)
(4) (5)
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78

2- 16 DRIVING YOUR HYUNDAI
ZC170C1-E Anti-freeze/Corrosion inhibitor The cooling system must always con- tain an Ethylene-Glycol based anti-freeze solution. The system is filledduring manufacture with solution ofthe correct strength which should be checked before the onset of winter and adjusted or changed as required. NOTE: The anti-freeze solution contains a corrosion inhibitor to prevent deg-radation of the aluminum castings contained within the engine. There- fore, never, drain the system andrefill with water only. In addition, anti-freeze solution must ALWAYS be used in vehicles fitted with air conditioning, to prevent the heater matrix from freezing and sub-sequently bursting with the refrigera-tion system in use. SC170E1-E Windscreen Washers and Wip- ers The windscreen washer bottle should be filled with a solution of water and aproprietary winter screen wash addi-tive. The windscreen wipers shouldnot be used if the blades are frozen to the windscreen or if they are covered with snow, before this is removed. NOTE: Never allow undiluted screen washer fluid additive to spill uponthe paintwork or use engine cool-ant anti-freeze since damage to the paintwork may result.
o When driving in extreme conditions,
the windscreen wiper blades may fail to clear the screen properly dueto the formation of ice upon the blade edge. It will therefore be nec- essary to periodically remove suchice to restore their efficiency.
o If the power operated door mirrors become frozen, attempts to adjustthese may damage the mechanism.
ZC170D1-E Door Locks Should the door lock mechanism be- come frozen, a proprietary lock de-icershould be used. Alternatively, warm-ing the door key may thaw the doorlock. However, the key should behandled carefully to avoid burning the fingers. Never attempt to thaw a frozen doorlock using hot water, since the waterwill eventually freeze and compoundthe problem. NOTE: The proper temperature for using the immobilizer key is from -40°F to 176°F (-40°C to 80°C). If you heat theimmobilizer key over 176°F (80°C)to open the frozen lock, it may causedamage to the transponder in itshead.
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DRIVING YOUR HYUNDAI 2- 17
!
o The formation of snow or ice built up
inside the wheel arches may inter- fere with the road wheels or steeringmechanism. In such instances, un-usual noises or an increase in steer- ing effort may result. Therefore, ensure that the wheel arches arechecked periodically and any accu-mulated snow or ice removed.
o It is advisable to carry emergency equipment including, torch, shovel, tow rope, blankets etc., if a journey is to be undertaken into areas ofsevere road conditions.
Nose weight Total trailer weight
C190E01L C195F02TB-EAT TOWING ATTACHMENTS It is strongly recommended that only an Hyundai Approved towing attach-ment is used to ensure that the loadsplaced upon the body structure arecorrectly distributed. The use of a non approved attachment will result in the invalidation of the vehicle warranty.Hyundai towing attachments are de-signed and constructed to ensuremaximum towing performance andease of fitment. A range of accesso- ries including electrical kits are avail- able through the Hyundai dealer net-work. It is of the utmost importance that those areas of the vehicle which are subjected to greater stress during tow- ing are maintained in accordance withthe recommendations given at the endof this book. In addition, the daily oper-ating checks relating to engine oil,transmission oil and tyres must be performed at each refuelling to ensure maximum reliability and safety.
C190E02TB-EAT TRAILER AND CARAVAN TOW- ING
WARNING:
It is not recommended that the ve- hicle be used for towing until thefirst 1,000 miles of Running In hasbeen completed. All Hyundai MA- TRIX models are suited to towing trailers and caravans up to the lim-its indicated on page 2-19. Thismodels fitted with automatictransaxle have a transaxle oil coolerand further transaxle cooling should not be required.
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17

3- 4 WHAT TO DO IN AN EMERGENCY
!
!
D030A01TB-EAT
IF THE ENGINE OVERHEATS
If the temperature gauge indicates
overheating:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P" (automatic), or neutral (manual
transaxle) and set the parking brake.
If the air conditioning is on, turn it off.
3. If coolant is running out under the car
or steam is coming out from under
the bonnet stop the engine. Do not
open the bonnet until the coolant has
stopped running or the steaming has
stopped. If there is no visible loss of
coolant and no steam, leave the
engine running and check to be sure
the engine cooling fan is operating.
If the fan is not running, turn the
engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,
check to see that it is tight. If the
drive belt seems to be satisfactory,
check for coolant leaking from the
radiator, hoses or under the car. (If
the air conditioning had been in use,
it is normal for cold water to be
draining from it). WARNING:
Whilst the engine is running, keep
hands and clothing away from mov-
ing parts such as the fan and drive
belts to prevent injury.
7. Switch ON the main beam
headlamps before carefully remov-
ing the jumper cables in the reverse
order of attachment. Once the
jumper cables have been removed,
switch "OFF" the main beam
headlamps.
CAUTION:
If the jump cable is incorrectly in-
stalled, damage to the vehicle elec-
trical system may occur, in particu-
lar the electronic components such
as the Fuel Injection system com-
puter and the Automatic transaxle
computer. The battery must never
be disconnected whilst the engine
is running.
!
WARNING (Diesel only):
Never work on injection system with
engine running or within 30 sec-
onds after shutting off engine. High
pressure pump, rail, injectors and
high pressure pipes are subject to
high pressure even after the engine
stopped. The fuel jet produced by
fuel leaks may cause serious in-
jury, if it touch the body. People
using pacemakers should not move
than 30cm closer to the ECU or
wiring harness within the engine
room while engine is running, since
the high currents in the Common
Rail system produce considerable
magnetic fields.
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WHAT TO DO IN AN EMERGENCY 3- 5
!
D040A01TB-EAT
TEMPORARY SPARE TYRE
(Not all models)
The following instructions for the tem-
porary spare tyre should be observed:
1. Check inflation pressure as soon as
practical after installing the spare
tyre, and adjust to the specified
pressure. The tyre pressure should
be periodically checked and main-
tained at the specified pressure
while the tyre is stored.
6. If the cause of the overheating can- not be found, wait until the engine
temperature has returned to nor-
mal. Then, if coolant has been lost,
carefully remove the radiator cap
and add water to bring the fluid level
in the reservoir up to the base of the
radiator fill opening. Fill the coolant
expansion tank to the halfway mark.
7. Proceed with caution until it is es-
tablished that the engine is operat-
ing normally. If the engine over-
heats repeatedly, the advice of a
Hyundai dealer should be sought. WARNING:
Do not remove the radiator cap when
the engine is hot since steam and
boiling water may be ejected from
the radiator resulting in burns or
scalding.
Inflation Pressure
Tyre Size
T105/70D14
420 kPa (60 psi)
2. The spare tyre should only be used temporarily and should be returned
to the luggage compartment as soon
as the original tyre can be repaired
or replaced.
3. Continuous use at speeds of over 50 mph(80 km/h) is not recom-
mended.
4. As the temporary spare tyre is spe- cifically designed for your car, it
should not be used on any other
vehicle.
Spare Tyre Pressure
YD050A1-E
SPARE TYRE
For Full Size (Not all models)
The following instructions for the FULL
SIZE spare tyre should be observed:
Check inflation pressure as soon as
possible after installing the spare tyre,
and adjust to the specified pressure.
The tyre pressure should be periodi-
cally checked and maintained at the
specified pressure while the tyre is
stored.
Spare Tyre Pressure
Tyre Size
Inflation Pressure
FULL SIZE
30 psi (210 kPa)
5. If the water pump drive belt is bro-
ken or coolant is leaking out, stop
the engine immediately and call the
nearest Hyundai dealer for assis-
tance.
! CAUTION:
Serious loss of coolant indicates
there is a leak in the cooling system
and this should be checked as soon
as possible by a Hyundai dealer.
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5

VEHICLE MAINTENANCE REQUIREMENTS 5- 5
F030C02TB-EAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
GENERAL MAINTENANCE COOLING SYSTEMCOOLANTCOOLANT SPECIFIC GRAVITYMANUAL TRANSAXLE OILAUTOMATIC TRANSAXLE FLUIDBRAKE PIPES, HOSES, AND CONNECTIONSBRAKE FLUIDCLUTCH FLUIDREAR BRAKE LININGS AND CYLINDERSBRAKE PADSSUSPENSION AND STEERING SYSTEMFRONT SUSPENSION BALL JOINTSPOLLEN FILTER (FOR EVAPORATOR AND BLOWER UNIT)REAR WHEEL BEARINGSTYRE CONDITION AND PRESSURE (incl. Spare)LUBRICATE LOCKS AND HINGESCHECK ALL ELECTRICAL SYSTEMSROAD TESTCHECK ALL SYSTEMS WITH HI-SCAN
60 72
5060
4048
I I I
R
I
RR II I I
R III I II
I I I IIIII I II
R II I III
I I I II
RR I I II
R II I III
30 36
2024
I I I IIIII I II
R II I III
I I I II
RR I I II
R II I III
10 12
I I I IIIII I II
R II I III
MILES X 1000MONTHS
NO. DESCRIPTION
1 23456789
10111213141516171819
See NOTE (1)
Note :(1) FOR THE FIRST TIME, REPLACE THE COOLANT 60,000 MILES OR 60 MONTHS. AFTER THAT, REPLACE IT EVERY 30,000 MILES OR 24 MONTHS.
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5- 8 VEHICLE MAINTENANCE REQUIREMENTS
6ZF070C1-A
o Engine coolant
The coolant should be changed at the intervals specified in the mainte-nance schedule.
6ZF060H1-A
o Air cleaner filter
A Genuine Hyundai air cleaner filter is
recommended when filter is replaced.
6ZF060J1-A
o Spark plugs
Make sure to install new spark plugs
of the correct heat range. 6ZF070B1-A
o Cooling system
Check the cooling system part, such
as radiator, coolant reservoir, hoses and connections for leakage and dam- age. Replace any damaged parts.
6ZF070D1-A
o Manual transaxle oil
Inspect the manual transaxle oil ac-
cording to the maintenance schedule. NOTE:
If the oil level is low, check for
possible leaks before adding oil. Do not overfill.
6ZF060G1-A o Vapour hose and fuel filler cap The vapour hose and fuel filler cap should be inspected at those intervals specified in the maintenance sched- ule. Make sure that a new vapourhose or fuel filler cap is correctly re- placed. 6ZF060F1-A
o Vacuum, crankcase
ventilation hoses
Inspect the surface of hoses for evi- dence of heat and/or mechanical dam-age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessive swelling indicate deterioration. Par-ticular attention should be paid to ex- amining those hose surfaces nearest to high heat sources, such as theexhaust manifold.Inspect the hose routing to assurethat the hoses do not come in contact with any heat source, sharp edges or moving component which might causeheat damage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make surethey are secure, and that no leaks are present. Hoses should be replaced immediately if there is any evidence of deterioration or damage.
F060N01X-GAT
o Valve clearances (1.1 L)
Incorrect valve clearance will not only
result in unsteady engine operation,but will also cause excessive noiseand reduced engine performance. In- spect valve clearance and adjust as required while the engine is hot.
Valve-to-rocker arm clearance Intake valves ..... 0.2 mm (0.008 in.) Exhaust valves ... 0.25 mm (0.010 in.)
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