oil filter Hyundai Getz 2004 Owner's Guide

5- 6 VEHICLE MAINTENANCE REQUIREMENTS
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
F040A06A-EAT
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
ENGINE OIL AND FILTER AIR CLEANER FILTERSPARK PLUGSTIMING BELTBRAKE PADSREAR BRAKE LININGS AND CYLINDERSSUSPENSION AND STEERING SYSTEM MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUIDPOLLEN FILTER(FOR EVAPORATOR AND BLOWER UNIT)
EVERY 4,500MILES OR 6 MONTHS
MORE FREQUENTLYMORE FREQUENTLY EVERY 37,000MILES OR 48 MONTHSMORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLYEVERY 60,000MILES EVERY 27,000MILES
MORE FREQUENTLY
MAINTENANCE OPERATIONMAINTENANCE ITEM
R RR RI II
RR R A, B, C, F, H C, EB, H D, E, F, G C, D, G, HC, D, G, HC, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C,E
MAINTENANCE INTERVALS
DRIVING
CONDITION
E - Driving in sandy areas
F - More than 50% driving in heavy city traffic during hot weather
above 90°F (32°C)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving for patrol car, taxi, commercial car or vehicle towing
J - Driving over 100MPH
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VEHICLE MAINTENANCE REQUIREMENTS 5- 7
!
6ZF060A1-A
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
6ZF060M1-A
o Engine oil and filter
The engine oil and filter should be changed at the intervals specified inthe maintenance schedule. If the car is being driven in severe conditions, more frequent oil and filter changesare required. 6ZF060B1-A
o Drive belts
Inspect all drive belts for evidence of cuts, cracks, excessive wear or oilsaturation and replace if necessary. Drive belts should be checked peri- odically for proper tension and ad-justed as necessary. 6ZF060C1-A
o Fuel filter
A clogged filter can limit the speed at
which the vehicle may be driven, dam- age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently.
After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections.
F060D01TB-EAT
o Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and
connections for leakage and damage. Replace any damaged or leaking parts immediately.
6ZF060E1-A o Timing belt Replace timimg belt and inspect all associated parts related for damage and deformation. Replace any dam-aged parts immediately.WARNING (Diesel only):
Never work on injection system with engine running or within 30 seconds after shutting off engine.High pressure pump, rail, injectors and high pressure pipes are sub- jected to high pressure even afterthe engine has been switched off. The fuel jet produced by fuel leaks may cause serious injury, if it con-tacts with the body. People using pacemakers should not move closer than 30cm to the ECU orwiring harness within the engine room with the engine running, since the high currents in the CommonRail system produce considerable magnetic fields.
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5- 8 VEHICLE MAINTENANCE REQUIREMENTS
6ZF070C1-A
o Engine coolant
The coolant should be changed at the intervals specified in the mainte-nance schedule.
6ZF060H1-A
o Air cleaner filter
A Genuine Hyundai air cleaner filter is
recommended when filter is replaced.
6ZF060J1-A
o Spark plugs
Make sure to install new spark plugs
of the correct heat range. 6ZF070B1-A
o Cooling system
Check the cooling system part, such
as radiator, coolant reservoir, hoses and connections for leakage and dam- age. Replace any damaged parts.
6ZF070D1-A
o Manual transaxle oil
Inspect the manual transaxle oil ac-
cording to the maintenance schedule. NOTE:
If the oil level is low, check for
possible leaks before adding oil. Do not overfill.
6ZF060G1-A o Vapour hose and fuel filler cap The vapour hose and fuel filler cap should be inspected at those intervals specified in the maintenance sched- ule. Make sure that a new vapourhose or fuel filler cap is correctly re- placed. 6ZF060F1-A
o Vacuum, crankcase
ventilation hoses
Inspect the surface of hoses for evi- dence of heat and/or mechanical dam-age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessive swelling indicate deterioration. Par-ticular attention should be paid to ex- amining those hose surfaces nearest to high heat sources, such as theexhaust manifold.Inspect the hose routing to assurethat the hoses do not come in contact with any heat source, sharp edges or moving component which might causeheat damage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make surethey are secure, and that no leaks are present. Hoses should be replaced immediately if there is any evidence of deterioration or damage.
F060N01X-GAT
o Valve clearances (1.1 L)
Incorrect valve clearance will not only
result in unsteady engine operation,but will also cause excessive noiseand reduced engine performance. In- spect valve clearance and adjust as required while the engine is hot.
Valve-to-rocker arm clearance Intake valves ..... 0.2 mm (0.008 in.) Exhaust valves ... 0.25 mm (0.010 in.)
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6. Do-It-Yourself MaintenanceEngine compart ment ............................................... ......................... 6-2
Daily operating checks ............................................. ........................ 6-6
Engine oil ......................................... ................................................. 6-6
Engine and filter Replacement ................................................... ...... 6-9
Engine coolant Checking and R eplacing ....................................... 6-10
Spark plug Replacem ent ................................................ ................6-13
Changing the air cleaner filter ................................................... ......6-14
Manual Transaxle Lubri cant ............................................... ............6-15
Automatic Transaxle flui d .................................................. .............6-16
Brake System Checki ng ................................................. ...............6-18
Air conditioning System ............................................. .....................6-19
Drive belts .............................................. ........................................6-23
Individual Circu it Fuses ........................................... .......................6-24
Power steering fluid level ........................................ .......................6-26
Replacing Light Bulbs .............................................. ......................6-28
Fuse panel description ................................................... ................6-34
6
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6- 2 DO-IT-YOURSELF MAINTENANCE
HTB160A
1. Windshield washer fluid reservoir cap
2. Auto fuel cut switch
3. Engine oil filler cap 4. Brake fluid and clutch fluid
reservoir
5. Air filter element
6. Relay box
7. Power steering fluid reservoir 8. Engine oil level dipstick
9. Radiator cap
10.Engine coolant reservoir
11.Battery
G010A01TB-EAT
ENGINE COMPARTMENT (1.1 SOHC)
12 3
456
78 9 10 1 1
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DO-IT-YOURSELF MAINTENANCE 6- 3
G010B01TB-EAT
ENGINE COMPARTMENT (1.3 SOHC)
1. Windshield washer fluid reservoir
cap
2. Auto fuel cut switch
3. Engine oil filler cap
4. Brake fluid and clutch fluid reservoir 5. Air filter element
6. Relay box
7. Power steering fluid reservoir
(Not all models)
8. Engine oil level dipstick 9. Radiator cap
10. Engine coolant reservoir
11. Automatic transaxle fluid level dip-
stick (Not all models)
12. Battery HTB086A
123
456
78 91 011
12
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6- 4 DO-IT-YOURSELF MAINTENANCE
G010B01TB-EAT
ENGINE COMPARTMENT (1.6L DOHC)
HTB088A
1. Windshield washer fluid reservoir cap
2. Auto fuel cut switch
3. Engine oil filler cap
4. Brake fluid and clutch fluid reservoir 5. Air filter element
6. Relay box
7. Power steering fluid reservoir
(Not all models)
8. Engine oil level dipstick 9. Radiator cap
10.Engine coolant reservoir
11.Automatic transaxle fluid level dip-
stick (Not all models)
12.Battery
1 2 34
56
789 10 11 12 CAUTION:
When inspecting or
servicing the engine,
you should handle
tools and other heavy
objects carefully so
that the plastic rocker
cover of the engine is
not damaged.
!
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DO-IT-YOURSELF MAINTENANCE 6- 5
G010C01TB-EAT
ENGINE COMPARTMENT (DIESEL)
HTB159
1. Windshield washer fluid reservoir cap
2. Engine oil filler cap
3. Fuel filter 4. Brake fluid and clutch fluid reser-
voir
5. Air filter element
6. Relay box
7. Power steering fluid reservoir 8. Engine oil level dipstick
9. Radiator cap
10. Engine coolant reservoir
11. Battery
12
3
45 6
78 910
11 CAUTION:
When inspecting or
servicing the engine,
you should handle
tools and other heavy
objects carefully so
that the plastic rocker
cover of the engine is
not damaged.
!
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DO-IT-YOURSELF MAINTENANCE 6- 9
Oil filler cap 1.3L
F040A01TB HTB222
Oil filter
Drain plug Oil filler cap
Drain plug Oil filter
1.1L
.........
More engine oil may be consumed
under severe driving conditions such
as high speeds, frequent accelera-
tion and deceleration, compared to
normal driving.
1.6L
F040A02TB
Oil filler cap
Drain plug
Oil filter
.........
Diesel
(RHD)
KCHB001A-1
Engine oil
drain plugOil filter................
G040A01TB-EAT
ENGINE OIL AND FILTER
REPLACEMENT
The engine oil and filter must be changed
at the time or mileage interval specified
in the maintenance schedule. If the
vehicle is operated under severe or
adverse conditions, the oil and filter
must be replaced more frequently.
To replace the oil and filter, proceed as
follows:
1. Ensure that the engine is at normaloperating temperature and park the
vehicle on level ground with the park-
ing brake securely applied and the
engine turned off.
2. Open the bonnet and remove the oil filler cap.
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6- 10 DO-IT-YOURSELF MAINTENANCE
!
!
HTB170
Petrol engine SG050A1-E
ENGINE COOLANT CHECKING
AND REPLACING
SG050B1-E
Coolant recommendations WARNING:
Do not remove the radiator cap when
the engine is hot, since the system is
pressurized and coolant may be
ejected from the radiator resulting in
scalding.
3. Prepare a suitable receptacle to col-
lect the displaced oil and remove the
drain plug from the sump.
4. When the oil has drained from the sump, replace the drain plug using a
new washer ensuring that the plug is
not over tightened.
Tightening torque is: 3.5 ~ 4.5 kgf.m
5. Remove the oil filter by rotating coun- terclockwise, using a proprietary oil
filter removal tool if necessary. Note
that the oil filter will contain approxi-
mately 0.5 litres of oil and this should
be collected in a suitable receptacle.
6. Install a new oil filter having smeared the sealing ring with clean oil and
rotating clockwise until the filter con-
tacts the mounting and then a further
one half turn. Do not over-tighten CAUTION:
The oil being drained from the en-
gine will be hot. Care should be
exercised to prevent scalding.
! Tightening torque:
Petrol -
1.2 ~ 1.6 kgf.m
Diesel(RHD) - 2.3 ~ 2.5 kgf.m
7. Pour the specified quantity of the recommended oil into the engine and
replace the filler cap. Start the en-
gine and ensure that no oil leaks
exist. Turn off the engine and after a
couple minutes, recheck the oil level.
WARNING:
Prolonged and repeated contact with
used engine oils may result in seri-
ous skin disorders including derma-
titis and cancer. Avoid contact with
skin as far as possible and always
wash thoroughly after any contact.
Keep used oils out of reach of chil-
dren. It is illegal to pollute drains,
water courses and soil. Use only
authorized waste collection facili-
ties including civic amenity sites
and garages for the disposal of used
oil and oil filters. If in doubt, contact
the local authority for disposal in-
structions.
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