power steering Hyundai Getz 2005 User Guide

6- 6 DO-IT-YOURSELF MAINTENANCE
SG020B1-E DAILY OPERATING CHECKS The following items should be checked on a daily basis or whenever the vehicleis refuelled, whichever occurs sooner.
o Engine oil level.
o Engine coolant level.
o Power steering fluid level.
o Brake fluid level.
o Windscreen washer fluid level.
o Battery condition.
o Tyre condition and pressures.
o Operation and cleanliness of all light-
ing equipment.
o Windscreen wiper and washer opera- tion.
o Horn operation.
o Warning light operation.
o Adjustment and cleanliness of mir- rors.
o Seat and seat belt adjustment and operation.
o Fluid leakage. The vehicle must not be driven if the daily operating checks indicate that any item of equipment related to thesafety or roadworthiness of the vehicle is not functioning correctly. G030B03A-EAT Recommended Oil
1. Petrol engine The engine oil quality should meet the following classification. API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE The oil viscosity should be selected according to the operating environment of the engine by means of the table shown above. The engine oil recom-mendations are complete in themselves and the use of additives is neither required nor recommended. The use ofengine oil additives may result in invali- dation of the vehicle warranty.
G030A01FC-EAT ENGINE OIL The correct engine oil level is of para- mount importance. An excessively highor low oil level may result in irreparable damage being sustained by the engine. The engine oil level must be checkedon a daily basis, whenever the vehicle is refuelled or before starting a long trip, whichever occurs sooner.In addition, it is imperative that only an approved grade and specification of oil is used to avoid the possibility of seri-ous engine damage and premature wear. The use of "budget price" oil is a false economy that must be avoided if themaximum reliability and useful life is to be obtained from the vehicle.
G030B01L

DO-IT-YOURSELF MAINTENANCE 6- 19
!WARNING:
Brake fluid is hygroscopic and should never be stored in an un- sealed container. The presence ofwater in the braking system will cause vapour locks and increase the possi- bility of brake fade along with pro-moting corrosion within the braking system. The brake fluid must be changed at the specified time or mile-age interval to ensure continued safe operation of the system. Brake fluid will cause rapid and serious damageto paintwork. If accidental spillage occurs, the affected area must be rinsed with water immediately. Donot allow brake fluid to come into SG140A1-E AIR CONDITIONING SYSTEM MAINTENANCECondenser Ensure that the condenser is periodi- cally inspected and that accumulationsof dirt, dead insects and leaves etc, are removed to ensure that the efficiency of the system is not impaired. Care mustbe exercised to ensure that the con- denser fins are not damaged during cleaning.
G140D01TB-EAT Compressor Drive BeltG140D01TB
Power steering
Crank pully
A/C pully
0.19 ~ 0.21 in. (5 ~ 5.5 mm)
1.1L
To add brake fluid;
1) If it is necessary, remove the air
cleaner cover.
2) Wipe away any dirt then unscrew the
fluid reservoir cap.
3) Slowly pour the recommended fluid into the reservoir using by a funnel. Do not overfill.
4) Carefully replace the cap on the res- ervoir and tighten. contact with the eyes or to be in-gested and ensure that fluid is safelystored away form the reach of chil- dren.
CRANK PULLEY
HTB219
A/C
TENSION PULLEY 0.315 in. (8mm)
1.3/1.6L

DO-IT-YOURSELF MAINTENANCE 6- 23
The various engine drive belts must be checked for condition, tension and free- dom from damage and excessive wear.The tension of a new belt must be checked after thirty minutes running following fitment of the new belt to allowfor the initial belt stretch. G190B01TB-GAT CHECKING DRIVE BELTS (Diesel)
A/C comp.
Auto tensioner Pulley
G190B01TB
AlternatorPower steering pump
At the scheduled maintenance inspec- tion, belts should be examined forcracks, wear, fraying or other evidence of deterioration and replaced if neces- sary.Belt routing should also be checked to be sure there is no interference be- tween the belts and other parts of theengine.
Crankshaft Pulley
SG190A1-E DRIVE BELTS (Gasoline)
1.1L
1.3L/1.6L Alternator
0.37 ~ 0.43 in. (9.5 ~11.0 mm)
Water Pump Pulley
Alternator Pulley
0.2~0.24 in.(5.1~6 mm)
HTB186
Crankshaft pulley
HTB220
Water Pump Pulley

6- 26 DO-IT-YOURSELF MAINTENANCE
HTB287
SG230B1-E POWER STEERING HOSES Power steering hoses should be checked for damage, deterioration andleakage at each service.
steering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir. NOTE: Grinding noise from power steering pump may be heard immediatelyafter the engine is started in extremely
cold condition (below -4°F). If the noise stops during warm up, there isno abnormal function in the system. This is due to a power steering fluid characteristic in extremely cold con-ditions. FLUID RECOMMENDATION Only automatic transmission fluid meet- ing the specification of Dexron 2 shouldbe used in the power steering system.
G300A01TB-GAT REMOVAL OF WATER FROM THE FUEL FILTER(DIESEL ENGINE) If the fuel filter warning lamp illuminates during driving, it indicates that waterhas accumulated in the fuel filter. If this occurs, remove the water as described.
SG230A2-E POWER STEERING FLUID LEVEL The power steering fluid level should be checked daily.To check the power steering fluid level, be sure the ignition is "OFF", then check to make certain that the power
HTB163

6- 34 DO-IT-YOURSELF MAINTENANCE
G200C01TB-GAT FUSE PANEL DESCRIPTION Engine Compartment
HTB261-EPROTECTED COMPONENTS
Ignition Switch
Ignition Switch, Start Relay
Fuel pump, Alternator, ECM
Auto Fuel Cut Switch
Radiator Fan
Headlight, Defogger RelayABSECMA/CON, Fuel PumpInjectorA/Conditioner
HornABSABS
Blower, Blower Motor
Power Window
Electronic power steering AlternatorSpare Fuse Spare FuseSpare Fuse
FUSE RATING
30A30A30A20A30A50A10A10A10A15A10A10A20A40A30A30A50A 15A 10A10A
DESCRIPTION
IGN 2IGN 1ECU
F/PUMP RAD
BATT ABS
ECU
SNSR INJ
A/CON HORN ABS1ABS2 BLW
P/WDW EPS
BATT( ) SPARE
SPARE
SPARE
NOTE:
Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.
1.1L 1.3/1.6L 100A120A

9- 2 VEHICLE SPECIFICATIONS
1.3 L
1.6 L
Type Wheel free playRack stroke Oil pump type 150 (3,810) 65.6(1,665) 58.7(1,490) 96.7(2,455)57.1(1,450) 56.7(1,440)
Overall length Overall width Overall height (unladen) Wheel baseWheel tread J030A02TB-EAT TYRE1.1 L
13.5V,70A
Dual hydraulic with brake booster Ventilated disc DrumCable
J010A01TB-EAT MEASUREMENT
J060A01TB-DAT FUEL SYSTEM
Rack and pinion 0 ~ 1.18 in. (0 ~ 30 mm) 5.20 in. (132 mm) 5.5 in. (140 mm) Vane type
165/65R14 175/65R14, 185/55R15
StandardOption
Front Rear
in. (mm)
J020A01TB-EAT POWER STEERING
Fuel tank Capacity Litre
45 Imp.gal
9.9
J040A02TB-EAT ELECTRICAL
Item Battery Alternator
J050A01FC-GAT BRAKE Type Front brake typeRear brake type Parking brake
J035A03TB-EAT SPARE TYRE
Temporary (space-saver) (T 150/70 D14) Full size
1.1L 1.3/1.5/1.6L
DIESEL
1.5 L
60AH
12V, 90APETROL
Manual Power 13.5V, 90A
45AH

9- 4 VEHICLE SPECIFICATIONS
Oil & Grease Standard
API SJ, SL SAE 5W-20, 5W-30
or ABOVE, SAE 10W-30 (ABOVE -18°C)
ILSAC GF-3 SAE 15W-40 (ABOVE -13°C)
or ABOVE SAE 20W-50 (ABOVE -7°C)
API CF-4 SAE 30 (0°C ~ 40°C)
or ABOVE, SAE 20W-40 (ABOVE -10°C)
ACEA B4 SAE 15W-40 (ABOVE -15°C)
or ABOVE SAE 10W-30 (-20°C ~ 40°C)SAE 5W-30 (-25°C ~ 10°C)SAE 0W-30 (BELOW 10°C) *1, *2
*1. Restricted to driving condition and vehicle destination*2. Not recommended for sustained high speed vehicle operationNormal driving condition Severe driving condition HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4)HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other brands approved by Hyundai Motor Co., Dextron 2DOT 3, DOT 4 or equivalent Ethylene glycol base for aluminium radiator
Item
Engine Oil Petrol Diesel
Engine Oil Consumption Transaxle Manual Auto
Power Steering
Brake Fluid Coolant
J080A04TB-EAT LUBRICATION CHARTQ'ty (litre)
Drain and refill (with oil filter) : 3.3 (2.9 Imp.qts) Drain and refill (with oil filter) : 4.8 (4.2 Imp.qts) MAX. 1L / 1,500 Km MAX. 1L / 1,000 Km 2.15 (1.86 Imp. qts)6.1 (5.3 Imp.qts) (Petrol only) As requiredAs required Petrol : 5.5(4.8 Imp.qts) Diesel: 5.7 (5.0 lmp.qts)

10- 4 INDEX
M MAINTENANCE AND SERVICING
REQUIREMENTS ................................................... 5-2
MAINTENANCE UNDER SEVERE USAGE CONDITIONS .......................................................... 5-6
MANUAL TRANSAXLE ............................................... 2-8
MANUAL TRANSAXLE LUBRICANT ........................6-15
MIRROR .................................................................... 1-59
MULTI FUNCTION SWITCH ....................................1-48
OODOMETER ............................................................. 1-45
OUTSIDE REAR VIEW MIRROR .................. 1-59 ~ 1-60
OUTSIDE REAR VIEW MIRROR HEAT ...................1-61
OVERDRIVE SWI TCH .............................................. 2-12
PPARKING BRAKE ..................................................... 1-62
POLISHING ................................................................. 4-3POLLEN FILTER .............................................. 1-79, 6-20
POWER STEERING FLUID LEVEL ..........................6-26
POWER STEERING HOSES ...................................6-26
POWER W INDOW .................................................... 1-10
PROTECTING YOUR HYUNDAI FROM CORROSION .......................................................... 4-2 RREAR FOG LIGHT
SWITCH .................................... 1-53
REAR SE AT .............................................................. 1-14
REAR SEAT WARNING .... .......................................1-17
RECOMMENDED SHIFT SPEEDS ............................ 2-9
REMOTE FUEL FILLER LID RELEASE ...................1-63
REMOVAL OF WATER FROM THE FUEL FI LTER ............................................... 6-26
REPLACING LIGHT BULBS .....................................6-28
RUNNING IN ............................................................... 1-3
SSCHEDULED MAIN TENANCE................................... 5-3
SEAT ADJUSTMENT ................................................ 1-11
SEATBACK HOLDER ............................................... 1-65
SEAT BELT PRE CAUTIONS.................................... 1-17
SEAT BELTS ............................................................ 1-19
SEAT POCKET ......................................................... 1-65
SERVICE HISTORY ................................................... 5-2
SMOOTH CORNERING ........ ...................................2-15
SNOW TYRES ............................................................ 8-1
SPARE TYRE ............................................................. 3-5
SPARE WHEEL .......................................................... 3-6
SPARKING PLUG REPLACEMENT .........................6-13
SPECTACLE CASE .................................................. 1-58
SPEEDOMETER ....................................................... 1-44

YOUR VEHICLE AT A GLANCE
B255A01TB-GAT INDICATOR SYMBOLS ON THE INSTRUMENT PANEL * A detail explanations of these items will be found on page 1-43
SRS (Airbag) Service Reminder Indicator ABS Service Reminder Indicator Turn Signal Indicator Lights High Beam Indicator Light Oil Pressure Warning Light Parking Brake/Brake Level Warning Light Charging System Warning Light Tail Gate Open Warning LightDoor Ajar Warning Light and Chime
Low Fuel Level Warning Light Malfunction Indicator Light Seat Belt Reminder Light
O/D OFF Indicator (Automatic transaxle only)
Electric Power Steering System (EPS)Warning Light
Diesel Pre-heat Indicator Light (Diesel only)
Fuel Filter Warning Light (Diesel only)
Immobilizer Indicator
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FEATURES OF YOUR HYUNDAI 1- 41
B260B02TB-GAT A Type (Without Trip Computer)
1. Electric Power Steering Warning Light (If installed)
2. Tail Gate Open Warning Light
3. Door Ajar Warning Light
4. Tachometer
5. Immobilizer Warning Indicator Light (If installed)
6. Turn Signal Indicator Light
7. Temperature Gauge
8. High Beam Indicator Light
9. Speedometer HTB001B
10. Parking Brake/Brake Fluid Level Warning Light
11. Oil Pressure Warning Light
12. Charging System Warning Light
13. Overdrive off Indicator Light (Auto T/A only)
14. Fuel Filter Warning Light
(Diesel only)
15. Diesel Pre-heat Indicator Light (Diesel only)
16. Digital Clock 17. Low Fuel Warning Light
18. Fuel Gauge
19. Odometer/Trip Odometer
20. Trip odometer Reset Switch
21. Clock Reset Switch
22. ABS Warning Light (If installed)
23. SRS (Airbag) Warning Light
(If installed)
24. Malfunction Indicator Light (MIL) (If installed)
25. Seat Belt Warning Light
1
2
453 6
7 8
9 1011
12
13 14
15 16
17 18
19 20 2122
23 24
6
25
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