service Hyundai Getz 2005 User Guide

WHAT TO DO IN AN EMERGENCY 3- 11
HTB151
SD070K1-E AFTER CHANGING WHEELS The pressure of the spare tyre should be checked at the first available oppor- tunity. If any doubt exists as to the tyre pressure, the vehicle should be drivenslowly to the nearest service station and the tyre pressure checked and adjusted as required.If the valve cap is lost from any of the valves, a replacement should be ob- tained and fitted at the first availableopportunity. The valve cap prevents the ingress of dirt which may cause the valve to stick and therefore leak and ispart of the valve sealing function. Ensure that the spare wheel, jack and wheel nut wrench as well tools are correctly located in the boot of thevehicle to prevent damage and noise.
D080A01O-GAT IF YOUR VEHICLE MUST BE TOWED If your vehicle has to be towed, it should be done by your Hyundai dealer or a commercial tow truck service. This will help assure that your vehicleis not damaged in towing. Also, profes- sionals are generally aware of local laws governing towing. In any case,rather than risk damage to your car, it is suggested that you show this infor- mation to the tow truck operator. Besure that a safety chain system is used and that all local laws are observed. It is recommended that your vehiclebe towed with a wheel lift and dollies or flatbed equipment with all the wheels off the ground.
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CAUTION:
o Your vehicle can be damaged if towed incorrectly!
o Be sure the transaxle is in neu-
tral.
o When the engine will not start, be sure the steering is unlocked by placing the key in the "ACC" po-sition.

5- 2 VEHICLE MAINTENANCE REQUIREMENTS
SF020A1-E MAINTENANCE AND SERVICING REQUIREMENTS To ensure the continued reliability and safety of the vehicle, certain routinemaintenance operations are required at specific mileage or time intervals. It is the responsibility of the vehicle owner to ensure that the maintenance schedules shown in both this OwnersManual and the Warranty and Service Passport are adhered to. The new vehicle warranty may be invalidated if the routine maintenance operations are not performed in line with the recommendations outlinedand the safety and durability of the vehicle adversely affected. It is recommended that all mainte- nance operations with the exception of the daily operating checks are en-trusted to a Hyundai authorised re- pairer to ensure that the latest repairer and maintenance procedures and spe-cialized servicing tools are employed. In addition, the use of genuine Hyundai replacement parts will ensure that thevehicle safety and performance will not be compromised. NOTE:
The inspection and testing of cer-
tain electronic fuel injection/engine management and automatic trans- mission control systems require specialised electronic equipmentspecifically designed for Hyundai vehicles. The use of general pur- pose electrical test equipment mayresult in damage to the control unit microprocessors.
SF020C2-E
Specified Scheduled Procedures
The Specified scheduled procedures
are listed in the maintenance charts beginning at page 5-3. The opera- tions specified must be performed at the time or mileage intervals shownirrespective of whether the mileage interval has been reached before the specified time interval. Certain lubricants and components
degrade with both time and mileage(e.g. engine oil and brake fluid) and therefore it is not permissable to base the maintenance schedule upon mile-age alone. It is strongly recommended that the maintenance operations are performed by the factory-trained ordistributor-trained technicians at your Hyundai authorised repairer becauseof the need for specialized knowledge and tooling and to ensure that no possibility of invalidating the manufac-turers warranty exists.
The maintenance schedules relate to
vehicles operated under normal con- ditions, vehicles which are operated under adverse conditions will requiremore frequent maintenance which is described at page 5-6. NOTE:
Service schedules may change de-
pending on individual country needs. Please ask your localHyundai authorised repairer for a copy of the service schedule that relates to that country.
SF030B1-E
SERVICE HISTORY
It is important that all scheduled main-
tenance services are recorded in thewarranty and service passport to en-sure that proof of maintenance is avail- able when warranty service is required.

VEHICLE MAINTENANCE REQUIREMENTS 5- 3
ENGINE CONTROL SYSTEM MAINTENANCE (PETROL)
1 ENGINE OIL & FILTER
2 DRIVE BELT (WATER PUMP, ALTERNATOR & A/CON)
3 FUEL FILTER (MFI)
4 FLUID LEAKS
5 TIMING BELT
6 VENTILATION HOSES
7 AIR CLEANER FILTER
8 SPARK PLUGS
9 VALVE CLEARANCE (1.1L)
AF040C4-E
SCHEDULED MAINTENANCE
In order to ensure the continued safety, reliability and longevity of the vehicle, the following maintenance service operations should be performed at the time or mileage intervals specified. It is recommended that all routine maintenance services are entrusted to a Hyundai authorised repairer to ensure that the manufacturers recommended procedures are employed and that only genuine Hyundai replacement parts are used. Incorrect maintenance techniques or the use of non genuine replacement parts may invalidate the vehicle warranty. F030B02TB-EAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIRER OR REPLACE IF NECESSARY
Note : (1) FOR EVERY 25,000 MILES : "R"
NO. DESCRIPTION60 72
5060
4048
3036
2024
1012
MILES X 1000 MONTHS
R
I II
R
I
R
I
R
I
R
I
R
I
I
R
I
R
I I I
R
III
R
I
R
I I
See Note (1)

5- 6 VEHICLE MAINTENANCE REQUIREMENTS
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIRER OR REPLACE IF NECESSARY
F040A07A-EAT
ENGINE OIL AND FILTER AIR CLEANER FILTERSPARK PLUGSTIMING BELTBRAKE PADSREAR BRAKE LININGS AND CYLINDERSSUSPENSION AND STEERING SYSTEM MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUIDPOLLEN FILTER(FOR EVAPORATOR AND BLOWER UNIT) EVERY 4,500MILES OR 6 MONTHS
MORE FREQUENTLYMORE FREQUENTLY EVERY 37,000MILES OR 48 MONTHSMORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLYEVERY 60,000MILES EVERY 27,000MILES
MORE FREQUENTLY
MAINTENANCE OPERATIONMAINTENANCE ITEM
R RR RI II
RR R A, B, C, D, E, F, G, H, I, K C, EB, H D, E, F, G C, D, G, HC, D, G, HC, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C,E
MAINTENANCE INTERVALS
DRIVING
CONDITION
SEVERE DRIVING CONDITIONS
A - Repeatly driving short distance of less than 5miles(8km) in normal temperature or less than 10miles(16km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather E - Driving in sandy areas
F - Driving in heavy traffic area over 90°F(32°C) G - Driving on uphill, downhill, or mountain roadH - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 100 MPH(170 Km/h)K - Frequently driving in stop-and-go conditions

VEHICLE MAINTENANCE REQUIREMENTS 5- 9
F070E03A-AAT
o Automatic transaxle fluid
The fluid level should be in the "HOT" range of the dipstick, after engine and transaxle are at normal operating tem- perature. Check the AutomaticTransaxle Fluid level with the engine running and the transaxle in neutral, with the parking brake properly ap-plied. Use DIAMOND ATF SP-III or SK ATF SP-III when adding or chang- ing fluid. 6ZF070F1-A
o Brake hoses and lines
Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replace any deteriorated ordamaged parts immediately. 6ZF070G2-A
o Brake fluid
Check brake fluid level in the brake fluid reservoir. The level should be between "MIN" and "MAX" marks on the side of the reservoir. Use onlyhydraulic brake fluid conforming to DOT 3 or DOT 4. 6ZF070H1-A
o Rear brake drums and linings/ parking brake
Check the rear brake drums and lin-
ings for scoring, burning, leaking fluid, broken parts, and excessive wear. Inspect the parking brake system in- cluding the parking brake lever andcables. For detailed service proce- dures, refer to the Shop Manual.
6ZF070J1-A
o Brake pads, calipers and
rotors
Check the pads for excessive wear,
discs for run out and wear, and cali-pers for fluid leakage.
6ZF070K1-A
o Exhaust pipe and muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete- rioration, or damage. Start the engine and listen carefully for any exhaust gas leakage. Tighten connections orreplace parts as necessary. 6ZF070L1-A o Suspension mounting bolts Check the suspension connections for looseness or damage. Retighten to the specified torque. 6ZF070M1-A o Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine off, check for excessive freeplay inthe steering wheel.Check the linkage for bends or dam-age. Check the dust boots and balljoints for deterioration, cracks, or dam- age. Replace any damaged parts. 6ZF070N1-A
o Power steering pump, belt and hoses
Check the power steering pump and hoses for leakage and damage. Re-place any damaged or leaking parts immediately. Inspect the power steer- ing belt for evidence of cuts, cracks,excessive wear, oiliness and proper tension. Replace or adjust it if neces- sary.

6- 26 DO-IT-YOURSELF MAINTENANCE
HTB287
SG230B1-E POWER STEERING HOSES Power steering hoses should be checked for damage, deterioration andleakage at each service.
steering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir. NOTE: Grinding noise from power steering pump may be heard immediatelyafter the engine is started in extremely
cold condition (below -4°F). If the noise stops during warm up, there isno abnormal function in the system. This is due to a power steering fluid characteristic in extremely cold con-ditions. FLUID RECOMMENDATION Only automatic transmission fluid meet- ing the specification of Dexron 2 shouldbe used in the power steering system.
G300A01TB-GAT REMOVAL OF WATER FROM THE FUEL FILTER(DIESEL ENGINE) If the fuel filter warning lamp illuminates during driving, it indicates that waterhas accumulated in the fuel filter. If this occurs, remove the water as described.
SG230A2-E POWER STEERING FLUID LEVEL The power steering fluid level should be checked daily.To check the power steering fluid level, be sure the ignition is "OFF", then check to make certain that the power
HTB163

EMISSION CONTROL SYSTEMS 7- 3
H020A01TB-EAT
CATALYTIC CONVERTOR OP- ERATION PRECAUTIONS ; For a Petrol engine
Hyundai Getz models are fitted with
catalytic convertors which require special operating considerations. Thecatalytic convertor serves to oxidize certain noxious elements of the ex- haust gases leaving the engine toreduce the level of pollutants emitted from the vehicle and, provided that care is exercised to prevent damage,the catalyst will operate efficiently for the life of the vehicle.
It is of the utmost importance that the
following information is read and un-derstood by the vehicle operator in
HTB178Catalytic Converter order to prevent operational problems arising from damage to the catalyst.
Damage to the catalyst will result if
contamination occurs through the use of leaded fuel. Whilst the vehicle isfitted with a reduced diameter filler neck to prevent charging of the fuel tank with a leaded fuel pump nozzle,it is possible that the use of funnels or jerry cans will permit leaded fuel to be introduced into the fuel tank.
The catalyst is intolerant of unburnt
fuel and therefore if an engine misfirecondition exists, damage to the cata-lyst will occur. It is imperative that if a misfire condition develops, the ve- hicle is immediately presented to aHyundai dealer for rectification. Simi- larly, the practice of certain ignition system diagnosis procedures whichinvolve inducing a misfire (cylinder power balance tests for example) may result in catalyst damage.
For these reasons, it is advisable that
the exhaust gas emission be testedat each routine service with a gas analyzer having a Hydrocarbon mea- suring facility to ensure continuedreliability of the catalyst. Push or tow starting of the vehicle is to be avoided since unburnt fuel may be enter the catalyst and result indamage. (Note, it is impossible to push or tow start a Hyundai model equipped with fuel injection since thefuel pump safety interlock will prevent the pump from operating under these conditions).Operation of the catalyst involvesextremely high temperatures beingattained within the catalytic conver- tor, and although the convertor is fitted with heat shields, it is importantthat the vehicle is not parked over combustible or volatile material which may result in fire. If the above precautions are not ad- hered to and the catalyst becomes inoperative, the resultant increase incore temperature will result in a "melt down" where the catalyst core will melt and subsequently may block theexhaust system.Due to the fragile nature of the cata-lyst element, it is important that dam- age does not occur when the vehicle is raised by means of a garage jack.Care must also be exercised to avoid driving over road hazards or debris which may cause damage to the cata-lyst element.

10- 4 INDEX
M MAINTENANCE AND SERVICING
REQUIREMENTS ................................................... 5-2
MAINTENANCE UNDER SEVERE USAGE CONDITIONS .......................................................... 5-6
MANUAL TRANSAXLE ............................................... 2-8
MANUAL TRANSAXLE LUBRICANT ........................6-15
MIRROR .................................................................... 1-59
MULTI FUNCTION SWITCH ....................................1-48
OODOMETER ............................................................. 1-45
OUTSIDE REAR VIEW MIRROR .................. 1-59 ~ 1-60
OUTSIDE REAR VIEW MIRROR HEAT ...................1-61
OVERDRIVE SWI TCH .............................................. 2-12
PPARKING BRAKE ..................................................... 1-62
POLISHING ................................................................. 4-3POLLEN FILTER .............................................. 1-79, 6-20
POWER STEERING FLUID LEVEL ..........................6-26
POWER STEERING HOSES ...................................6-26
POWER W INDOW .................................................... 1-10
PROTECTING YOUR HYUNDAI FROM CORROSION .......................................................... 4-2 RREAR FOG LIGHT
SWITCH .................................... 1-53
REAR SE AT .............................................................. 1-14
REAR SEAT WARNING .... .......................................1-17
RECOMMENDED SHIFT SPEEDS ............................ 2-9
REMOTE FUEL FILLER LID RELEASE ...................1-63
REMOVAL OF WATER FROM THE FUEL FI LTER ............................................... 6-26
REPLACING LIGHT BULBS .....................................6-28
RUNNING IN ............................................................... 1-3
SSCHEDULED MAIN TENANCE................................... 5-3
SEAT ADJUSTMENT ................................................ 1-11
SEATBACK HOLDER ............................................... 1-65
SEAT BELT PRE CAUTIONS.................................... 1-17
SEAT BELTS ............................................................ 1-19
SEAT POCKET ......................................................... 1-65
SERVICE HISTORY ................................................... 5-2
SMOOTH CORNERING ........ ...................................2-15
SNOW TYRES ............................................................ 8-1
SPARE TYRE ............................................................. 3-5
SPARE WHEEL .......................................................... 3-6
SPARKING PLUG REPLACEMENT .........................6-13
SPECTACLE CASE .................................................. 1-58
SPEEDOMETER ....................................................... 1-44

A050A04A-AATHYUNDAI MOTOR COMPANY
Note: Because future owners will also need the information included in this manual, if you sell this
Hyundai, please leave the manual in the vehicle for their use. Thank you.
CAUTION:
Severe engine and transaxle damage may result from the use of poor quality fuels and lubricants that do not meet Hyundai specifications. You must always use high quality fuelsand lubricants that meet the specifications listed on Page 9-4 in the Vehicle Specifications section of the Owner's Manual. Copyright 2005 Hyundai Motor Company. All rights reserved. No part of this publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the prior written permission of Hyundai Motor Company.
A040A01A-AAT
FOREWORD
Thank you for choosing Hyundai. We are pleased to welcome you to the growing number of discriminating people who drive Hyundais. The advanced engineering and high-quality construc- tion of each Hyundai we build is something of which we're very proud. Your Owner's Manual will introduce you to the features and operation of your new Hyundai. It is suggested that you read it carefully since the information it contains can contribute greatly to thesatisfaction you receive from your new car. The manufacturer also recommends that all service and maintenance on your car be performed by an authorized Hyundai dealer. Hyundai dealers are prepared to provide high-quality service, maintenance and any other assistance that may be required.
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A100A01L-GAT GUIDE TO HYUNDAI GENUINE PARTS
1.What are Hyundai Genuine Parts?Hyundai Genuine Parts are the same parts used by Hyundai Motor Com- pany to manufacture vehicles. They are designed and tested for theoptimum safety, performance, and reliability to our customers.
2. Why should you use genuine parts? Hyundai Genuine Parts are engi- neered and built to meet rigid origi-nal manufacturing requirements.
A100A01LUsing imitation, counterfeit or used salvage parts are not covered under the Hyundai New Vehicle LimitedWarranty or any other Hyundai war- ranty. In addition, any damage to or failure of Genuine Hyundai Partscaused by the installation or failure of an imitation, counterfeit or used salvage part is not covered byHyundai Motor Company.
3. How can you tell if you purchasing Hyundai Genuine Parts? Look for the Hyundai Genuine Parts Logo on the package (see below). The export specifications are writ- ten in English only.
A100A02L A100A04L
A100A03L
Hyundai Genuine Parts are onlysold through authorized Hyundai Dealership and Service Center.
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