Brake Hyundai Getz 2005 Service Manual

6- 18 DO-IT-YOURSELF MAINTENANCE
G120E01TB-EAT Brake Fluid Level
SG120A1-EBRAKE SYSTEM CHECKINGcurrents in the Common Rail system produce considerable magnetic fields.
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CAUTION:
The automatic transaxle unit is a precision engineered assembly andcorrect operation is dependant upon the exclusion of dirt and lint from the unit. Therefore, it is imperative thatonly lint free cloth (eg nylon) is used for wiping the dipstick and that the area around the dipstick is thor-oughly clean prior to level checking or adding fluid. Fluid Capacity The total fluid capacity of the transaxle unit is 6.1 litres. SG120C2-E Brake Fluid Recommendations Only brake fluid conforming to DOT 3 or DOT 4 specifications or higher may be used in the braking system. Care shouldbe taken to observe the instructions and precautions printed upon the con- tainer.
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CAUTION:
Correct operation of the braking sys- tem is essential to the safe operation of the vehicle and therefore, any main-tenance operations other than those listed below should be entrusted to a Hyundai authorised repairer.
The fluid level in the brake fluid reser-voir should be checked periodically.The level should be between the "MIN" and "MAX" marks on the side of the reservoir. If the level is at or below the"MIN" mark, fluid should be added. It should be borne in mind that the brake fluid level will decrease slightly as thefriction linings of the pads and shoes become worn and that this is a normal condition.
HTB166

DO-IT-YOURSELF MAINTENANCE 6- 19
!WARNING:
Brake fluid is hygroscopic and should never be stored in an un- sealed container. The presence ofwater in the braking system will cause vapour locks and increase the possi- bility of brake fade along with pro-moting corrosion within the braking system. The brake fluid must be changed at the specified time or mile-age interval to ensure continued safe operation of the system. Brake fluid will cause rapid and serious damageto paintwork. If accidental spillage occurs, the affected area must be rinsed with water immediately. Donot allow brake fluid to come into SG140A1-E AIR CONDITIONING SYSTEM MAINTENANCECondenser Ensure that the condenser is periodi- cally inspected and that accumulationsof dirt, dead insects and leaves etc, are removed to ensure that the efficiency of the system is not impaired. Care mustbe exercised to ensure that the con- denser fins are not damaged during cleaning.
G140D01TB-EAT Compressor Drive BeltG140D01TB
Power steering
Crank pully
A/C pully
0.19 ~ 0.21 in. (5 ~ 5.5 mm)
1.1L
To add brake fluid;
1) If it is necessary, remove the air
cleaner cover.
2) Wipe away any dirt then unscrew the
fluid reservoir cap.
3) Slowly pour the recommended fluid into the reservoir using by a funnel. Do not overfill.
4) Carefully replace the cap on the res- ervoir and tighten. contact with the eyes or to be in-gested and ensure that fluid is safelystored away form the reach of chil- dren.
CRANK PULLEY
HTB219
A/C
TENSION PULLEY 0.315 in. (8mm)
1.3/1.6L

6- 22 DO-IT-YOURSELF MAINTENANCE
G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE
G180A01L
1.78 in. (45.1 mm)
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down on the brake pedal several times and thenhold it down with a force of about 490 N (50 Kg, 110 lbs). The brake pedal clearance is the distance from the topsurface of the brake pedal to the as- phalt sheeting under the floor mat. If the brake pedal clearance is notwithin the limits specified in the illustra- tion, have it inspected by your Hyundai authorised repairer and adjusted orrepairered if necessary.SG170A1-E BRAKE PEDAL FREEPLAY
HXGS508
0.12 ~ 0.31 in. (3 ~ 8 mm)
The brake pedal freeplay should be checked with the engine turned off. Thepedal to floor clearance should be checked with the engine running and a load of 490 N applied to the pedal. Ifeither value is incorrect, the necessary adjustment should be performed by a Hyundai authorised repairer. Pedal tofloor clearance: 1.97 in. (50 mm)SG160A1-E CLUTCH PEDAL FREEPLAY
G160A01E
0.24 ~ 0.51 in. (6 ~ 13 mm)
The clutch pedal freeplay should be checked against the specified value. If the freeplay is not correct, the clutch should be adjusted by a Hyundaiauthorised repairer.

9- 2 VEHICLE SPECIFICATIONS
1.3 L
1.6 L
Type Wheel free playRack stroke Oil pump type 150 (3,810) 65.6(1,665) 58.7(1,490) 96.7(2,455)57.1(1,450) 56.7(1,440)
Overall length Overall width Overall height (unladen) Wheel baseWheel tread J030A02TB-EAT TYRE1.1 L
13.5V,70A
Dual hydraulic with brake booster Ventilated disc DrumCable
J010A01TB-EAT MEASUREMENT
J060A01TB-DAT FUEL SYSTEM
Rack and pinion 0 ~ 1.18 in. (0 ~ 30 mm) 5.20 in. (132 mm) 5.5 in. (140 mm) Vane type
165/65R14 175/65R14, 185/55R15
StandardOption
Front Rear
in. (mm)
J020A01TB-EAT POWER STEERING
Fuel tank Capacity Litre
45 Imp.gal
9.9
J040A02TB-EAT ELECTRICAL
Item Battery Alternator
J050A01FC-GAT BRAKE Type Front brake typeRear brake type Parking brake
J035A03TB-EAT SPARE TYRE
Temporary (space-saver) (T 150/70 D14) Full size
1.1L 1.3/1.5/1.6L
DIESEL
1.5 L
60AH
12V, 90APETROL
Manual Power 13.5V, 90A
45AH

9- 4 VEHICLE SPECIFICATIONS
Oil & Grease Standard
API SJ, SL SAE 5W-20, 5W-30
or ABOVE, SAE 10W-30 (ABOVE -18°C)
ILSAC GF-3 SAE 15W-40 (ABOVE -13°C)
or ABOVE SAE 20W-50 (ABOVE -7°C)
API CF-4 SAE 30 (0°C ~ 40°C)
or ABOVE, SAE 20W-40 (ABOVE -10°C)
ACEA B4 SAE 15W-40 (ABOVE -15°C)
or ABOVE SAE 10W-30 (-20°C ~ 40°C)SAE 5W-30 (-25°C ~ 10°C)SAE 0W-30 (BELOW 10°C) *1, *2
*1. Restricted to driving condition and vehicle destination*2. Not recommended for sustained high speed vehicle operationNormal driving condition Severe driving condition HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4)HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other brands approved by Hyundai Motor Co., Dextron 2DOT 3, DOT 4 or equivalent Ethylene glycol base for aluminium radiator
Item
Engine Oil Petrol Diesel
Engine Oil Consumption Transaxle Manual Auto
Power Steering
Brake Fluid Coolant
J080A04TB-EAT LUBRICATION CHARTQ'ty (litre)
Drain and refill (with oil filter) : 3.3 (2.9 Imp.qts) Drain and refill (with oil filter) : 4.8 (4.2 Imp.qts) MAX. 1L / 1,500 Km MAX. 1L / 1,000 Km 2.15 (1.86 Imp. qts)6.1 (5.3 Imp.qts) (Petrol only) As requiredAs required Petrol : 5.5(4.8 Imp.qts) Diesel: 5.7 (5.0 lmp.qts)

10- 2 INDEX
A AIR BAG ................................................................... 1-30
AIR CONDITIONING SWITCH .................................1-74
AIR CONDITIONING SYSTEM MAINTENANCE ..... 6-19
AIR CLEANER FILTER ............................................. 6-14
ANTENNA ................................................................. 1-84
ANTI-LOCK BRAKE SYSTEM .................................. 2-13
ANTI-THEFT ALARM SYSTEM .................................. 1-7
ASHTRAY ................................................................. 1-54
AUTO FUEL CUT SW ITCH...................................... 1-68
AUTOMATIC TRANSAXLE ......................................... 2-9AUTOMATIC TRANSAXLE FLUID ...........................6-16
BBATTERY MAINTENANCE ......................................6-25
BEFORE STARTING THE ENGINE ...........................2-3
BONNET RE LEASE.................................................. 1-62
BRAKE PEDAL FREEPLAY .....................................6-22
BRAKE SYSTEM CHECKING ..................................6-18
CCARE OF DISC ......................................................... 1-82
CARE OF SEAT BELTS .... .......................................1-19
CARGO AREA COVER ............................................ 1-66
CATALYTIC CONVERTOR OPERATING PRECAUTIONS ...................................................... 7-3
CENTRAL DOOR LOCKS .......................................... 1-5
CHANGING A FLAT TYRE ......................................... 3-6 CHILD-PROOF REAR DOOR
LOCK .......................... 1-5
CHILD RESTRAINT SYSTEM ..................................1-22
CIGAR LIGHTER ...................................................... 1-53
CLUTCH PEDAL FR EEPLAY................................... 6-22
COMBINATION IGNITION SWITCH AND STEERING LOCK ................................................... 2-3
CONSOLE TRAY ...................................................... 1-54
COOLANT TEMPERATURE GAUGE .......................1-44
DDAILY OPERATING CHECKS .................................... 6-6
DIGITAL CLOCK ....................................................... 1-53
DOOR LOCK S ............................................................ 1-5
DOOR WINDOWS .................................................... 1-10
DRINK HOLDER ....................................................... 1-54
DRIVE BELTS ........................................................... 6-23
DRIVING FOR ECONOMY .......................................2-14
EEFFECTIVE BRA KING............................................. 2-13
ELECTRIC COOLING FANS ....................................6-25
EMERGENCY TOWING .... .......................................3-12
EMISSION CONTROL SYSTEM ................................ 7-2
ENGINE COMPARTMENT .................... ..................... 6-2
ENGINE COOLANT CHECKING AND REPLACING ......................................................... 6-10
ENGINE OIL AND FILTER REPLACEMENT .............. 6-9
ENGINE OIL CONSUMPTION ................................... 6-8

10- 4 INDEX
M MAINTENANCE AND SERVICING
REQUIREMENTS ................................................... 5-2
MAINTENANCE UNDER SEVERE USAGE CONDITIONS .......................................................... 5-6
MANUAL TRANSAXLE ............................................... 2-8
MANUAL TRANSAXLE LUBRICANT ........................6-15
MIRROR .................................................................... 1-59
MULTI FUNCTION SWITCH ....................................1-48
OODOMETER ............................................................. 1-45
OUTSIDE REAR VIEW MIRROR .................. 1-59 ~ 1-60
OUTSIDE REAR VIEW MIRROR HEAT ...................1-61
OVERDRIVE SWI TCH .............................................. 2-12
PPARKING BRAKE ..................................................... 1-62
POLISHING ................................................................. 4-3POLLEN FILTER .............................................. 1-79, 6-20
POWER STEERING FLUID LEVEL ..........................6-26
POWER STEERING HOSES ...................................6-26
POWER W INDOW .................................................... 1-10
PROTECTING YOUR HYUNDAI FROM CORROSION .......................................................... 4-2 RREAR FOG LIGHT
SWITCH .................................... 1-53
REAR SE AT .............................................................. 1-14
REAR SEAT WARNING .... .......................................1-17
RECOMMENDED SHIFT SPEEDS ............................ 2-9
REMOTE FUEL FILLER LID RELEASE ...................1-63
REMOVAL OF WATER FROM THE FUEL FI LTER ............................................... 6-26
REPLACING LIGHT BULBS .....................................6-28
RUNNING IN ............................................................... 1-3
SSCHEDULED MAIN TENANCE................................... 5-3
SEAT ADJUSTMENT ................................................ 1-11
SEATBACK HOLDER ............................................... 1-65
SEAT BELT PRE CAUTIONS.................................... 1-17
SEAT BELTS ............................................................ 1-19
SEAT POCKET ......................................................... 1-65
SERVICE HISTORY ................................................... 5-2
SMOOTH CORNERING ........ ...................................2-15
SNOW TYRES ............................................................ 8-1
SPARE TYRE ............................................................. 3-5
SPARE WHEEL .......................................................... 3-6
SPARKING PLUG REPLACEMENT .........................6-13
SPECTACLE CASE .................................................. 1-58
SPEEDOMETER ....................................................... 1-44

YOUR VEHICLE AT A GLANCE
1. Headlight Leveling Switch (If installed)
2. Multi-Function Light Switch
3. Instrument Cluster
4. Horn and Driver's Airbag (If installed)
5. Windshield Wiper/Washer Switch
6. Hazard Warning Light
7. Front Fog Light Switch (If installed)
8. Rear Fog Light Switch (If installed)
9. Audio System (If installed)
10.Heating/Air Conditioning Control Panel(If installed)
11.Passenger's Airbag (If installed)
CAUTION:
When installing a container of liquid air freshener inside a vehicle, do not place it near the instrument cluster noron the instrument panel pad surface. If there is any leakage from the air freshener onto these areas (instrument cluster, instrument panel pad or air ventilator), it may damage these parts.If the liquid from the air freshener doesleak onto these areas, wash them with water immediately. 12.Glove Box
13.Hood Release Lever
14.Fuse Box
15.Ashtray
16.Front Drink Holder
17.Shift Lever (If installed)
18.Seat Warmer (If installed)
19.Parking Brake Lever
20.Cigarette Lighter
21.Rear Drink Holder
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YOUR VEHICLE AT A GLANCE
1. Glove Box
2. Passenger's Airbag (If installed)
3. Heating/Air Conditioning Control Panel(If installed)
4. Audio System (If installed)
5. Rear Fog Light Switch (If installed)
6. Front Fog Light Switch (If installed)
7. Hazard Warning Light
8. Windshield Wiper/Washer Switch
9. Horn and Driver's Airbag (If installed)
10. Instrument Cluster
CAUTION:
When installing a container of liquid air freshener inside a vehicle, do not place it near the instrument cluster nor on the instrument panel pad surface. If there is any leakage from the air freshener onto these areas (instrument cluster, instrument panel pad or air ventilator), it may damage these parts. If the liquid from the air freshener does leak onto these areas, wash them with water immediately. 11. Multi-Function Light Switch
12. Headlight Leveling Switch (If installed)
13. Rear Drink Holder
14. Cigarette Lighter
15. Parking Brake Lever
16. Seat Warmer (If installed)
17. Shift Lever (If installed)
18. Front Drink Holder
19. Ashtray
20. Fuse Box
21. Hood Release Lever
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YOUR VEHICLE AT A GLANCE
B255A01TB-GAT INDICATOR SYMBOLS ON THE INSTRUMENT PANEL * A detail explanations of these items will be found on page 1-43
SRS (Airbag) Service Reminder Indicator ABS Service Reminder Indicator Turn Signal Indicator Lights High Beam Indicator Light Oil Pressure Warning Light Parking Brake/Brake Level Warning Light Charging System Warning Light Tail Gate Open Warning LightDoor Ajar Warning Light and Chime
Low Fuel Level Warning Light Malfunction Indicator Light Seat Belt Reminder Light
O/D OFF Indicator (Automatic transaxle only)
Electric Power Steering System (EPS)Warning Light
Diesel Pre-heat Indicator Light (Diesel only)
Fuel Filter Warning Light (Diesel only)
Immobilizer Indicator
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