engine oil HYUNDAI GX350 L 2005 User Guide

5
VEHICLE MAINTENANCE REQUIREMENTS
9
F070Q01A-AATo Air Conditioning RefrigerantCheck the air conditioning lines and connec-
tions for leakage and damage. Check air con-
ditioning performance according to the relevant
shop manual if necessary.F070P01A-AATo Driveshafts and BootsCheck the driveshafts, boots and clamps for
cracks, deterioration, or damage. Replace any
damaged parts and, if necessary, repack the
grease.
F070N02A-AATo Power Steering Pump and HosesCheck the power steering pump and hoses for
leakage and damage. Replace any damaged or
leaking parts immediately. Inspect the power
steering belt for evidence of cuts, cracks, ex-
cessive wear, oiliness and proper tension.
Replace or adjust it if necessary.F070M01Y-AATo Steering Gear Box, Linkage & Boots/
Lower Arm Ball Joint, Upper Arm Ball
JointWith the vehicle stopped and engine off, check
for excessive free-play in the steering wheel.
Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,
cracks, or damage. Replace any damaged
parts.
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Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-3
Checking the Engine Oil ............................................... 6-4
Changing the Oil and Filter ............................................ 6-5
Checking and Changing the Engine Coolant ................ 6-6
Spark Plugs .................................................................. 6-8
Changing the Air Cleaner Filter ..................................... 6-9
Checking the Transaxle Fluid .....................................6-11
Checking the Brakes ..................................................6-12
Air Conditioning Care..................................................6-14
Changing the Conoitioner Air Filter
(For Evaporator and Blower Unit) .............................6-15
Checking Drive Belts ..................................................6-17
Checking and Replacing Fuses..................................6-17
Power Steering Fluid Level .........................................6-20
Headlight Aiming Adjustment......................................6-21
Replacement of Light Bulbs ........................................6-22
Bulb Wattage ...............................................................6-31
Junction Box Description............................................6-32
Do-It-Yourself Maintenance
6
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1. Brake fluid reservoir
2. Brake booster
3. Windshield washer fluid reservoir
4. Power steering fluid reservoir5. Engine oil filler cap
6. Engine oil level dipstick
7. Radiator cap
8. Automatic transaxle fluid level dipstickG010C01L-AATENGINE COMPARTMENT (3.5 V6)
9. Air cleaner filter
10. Coolant reservoir cap
11. Battery
12. Under hood junction box
G010C01L
12
34 5 6 7891011
CAUTION:
When inspecting or servicing the engine,
you should handle tools and other heavy
objects carefully so that the plastic cover of
the engine is not damaged.
!
12
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DO-IT-YOURSELF MAINTENANCE
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GENERAL CHECKS
G020C01L-AATVehicle InteriorThe following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Automatic transaxle operation, including
"Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning incor-
rectly, inspect it carefully and seek assistance
from your Hyundai dealer if service is needed.
G020B01A-AATVehicle ExteriorThe following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare
tire)
G020A01L-AATEngine CompartmentThe following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition
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CHECKING THE ENGINE OIL
G030D01A-AATAdding OilIf the oil level is close to or below the "LOW"
mark, add oil until it reaches the "FULL" mark.
To add oil:
1. Remove the oil filler cap by turning it counter-
clockwise.
2. Add oil, then check the level again. Do not
overfill.
3. Replace the cap by turning it clockwise.
The distance between the "FULL" and "LOW"
marks is equal to about 1 quart of oil.
G030A01A-AATEngine oil is essential to the performance and
service of the engine. It is suggested that you
check the oil level at least once a week in normal
use and more often if you are on a trip or driving
in severe conditions.
G030C02A-AATTo Check the Oil Level
G030B01A-AATRecommended OilSH, SG or SG/CD (API) multi-grade and fuel
efficient oil is recommended.Before checking the oil, warm up the engine to
the normal operating temperature and be sure
your car is parked on level ground. Turn the
engine off.
Wait five minutes, then remove the dipstick,
wipe it off, fully reinsert the dipstick and withdraw
it again. Then note the highest level the oil has
reached on the dipstick. It should be between
the upper ("FULL") and lower ("LOW") range.
G030A02AG030C01L-1
G030D01L-1
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!
CHANGING THE OIL AND FILTER
!
WARNING:
Be very careful when draining the engine oil
as it may be hot enough to burn you!
G040A01L-AATThe engine oil and filter should be changed at
those intervals specified in the maintenance
schedule in Section 5. If the car is being driven
in severe conditions, more frequent oil and filter
changes are required.
The procedure for changing the oil and filter is
as follows:
1. Park the car on level ground and set the
parking brake. Start the engine and let it
warm up until the needle on the coolant
temperature gauge moves above the lowest
mark. Turn the engine off and place the gear
selector lever in "P".
2. Open the hood and remove the engine oil
filler cap.
G040A02L
3. Slide underneath the car and loosen the
drain plug by turning it counterclockwise with
a wrench of the proper size. Be sure that a
drain pan is in position to catch the oil as it
drains out, then remove the drain plug.
4. When the oil has stopped draining, replace the
drain plug using a new washer and retighten by
turning it clockwise.
Oil pan drain plug tightening torque:
3.5 ~ 4.0 kgf.m
5. Remove the oil filter by turning it counterclock-
wise with a oil filter wrench of the proper size. A
certain amount of oil will come out when you
remove the filter. So be sure to have your drain
pan in place underneath it.
6. Install a new oil filter in accordance with the
instructions on the carton or on the filter itself. Do
not over-tighten.
Oil filter tightening torque:1.2 ~1.6 kgf.m
Be sure that the mounting surface on the engine
is clean and that the old gasket is removed
completely. Lubricate the new gasket on the
filter with clean engine oil before installation.
7. Remove the engine oil level dipstick.8. Refill the crankcase with the recommended
engine oil. Refer to the specification in chap-
ter 9 for engine oil capacity.
Oil filler cap
Oil fillerDrain plug9. Start the engine and check to be sure no oil
is leaking from the drain plug or oil filter.
10.Shut off the engine and recheck the oil level.
NOTE:Always dispose of used engine oil in an
environmentally acceptable manner. It is
suggested that it be placed in a sealed
container and taken to a service station for
reclamation. Do not pour the oil on the
ground or put it in with the household trash.
CAUTION
Slowly pour the recommended oil using by
a tunnel. Do not overfill not to damage
engine.
!
PROPOSITION 65 WARNING:
Used engine oil may cause irritation or can-
cer of the skin if left in contact with the skin
for prolonged periods of time. Used engine
oil contains chemicals that have caused
cancer in laboratory animals. Always protect
your skin by washing your hands thoroughly
with soap and warm water as soon as pos-
sible after handling used oil.
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!
FILLING THE WASHER RESERVOIR
WINDSHIELD WIPER BLADES
G090A01A-AATThe washer fluid reservoir supplies fluid to the
windshield washer system.
A good quality washer fluid should be used to fill
the washer reservoir. The fluid level should be
checked more frequently during inclement
weather or whenever the washer system is in
more frequent use.
The capacity of the washer reservoir is 3.2 U.S.
quarts (3.0 Liters).
CAUTION:
o Radiator anti-freeze (engine coolant)
should not be used in the washer system
because it will damage the car's finish.
o The washer should not be operated if the
washer reservoir is empty. This can dam-
age the washer fluid pump.
HXG2007
G080A02A-AATThe wiper blades should be carefully inspected
from time to time and cleaned to remove accu-
mulations of road film or other debris. To clean
the wiper blades and arms, use a clean sponge
or cloth with a mild soap or detergent and water.
If the wipers continue to streak or smear the
glass, replace them with genuine Hyundai re-
placement parts or their equivalent.
HEF119
!
CAUTION:
o Do not operate the wipers on dry glass.
This can result in more rapid wear of the
wiper blades and may scratch the glass.
o Keep the blade rubber out of contact
with petroleum products such as engine
oil, gasoline, etc.
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POWER STEERING FLUID LEVEL
CHECKING ELECTRIC COOLING
FANS!
G250A01A-AATFOR MORE INFORMATION ABOUT
YOUR HYUNDAIIf you desire additional information about main-
taining and servicing your Hyundai, you may
purchase a factory Shop Manual at your Hyundai
dealer's parts department. This is the same
manual used by dealership technicians and
while it is highly technical it can be useful in
obtaining a better understanding of your car and
how it works.G240A01A-AATPOWER STEERING HOSESIt is suggested that you check the power steer-
ing hose connections for fluid leakage at regular
intervals. The power steering hoses should be
replaced if there is severe surface cracking,
scuffing or worn spots. Deterioration of the hose
could cause premature failure.
G230A01L-AAT
G220B01A-AAT
Checking Engine Cooling FanThe engine cooling fan should come on auto-
matically if the engine coolant temperature is
high.G220A01A-AAT
G220C01A-AATChecking Condenser Cooling FanThe condenser coolant fan should come on
automatically whenever the air conditioning is in
operation.
WARNING:
The cooling fan is controlled by engine
coolant temperature and may sometimes
operate even when the engine is not run-
ning. Use extreme caution when working
near the blades of the coolant fan, so that
you are not injured by a rotating fan blade.
As the engine coolant temperature de-
creases the fan will automatically shut off.
This is a normal condition.
The power steering fluid level should be checked
regularly.
To check the power steering fluid level, be sure
the ignition is "OFF", then check to make certain
that the power steering fluid level is between the
"MAX" and "MIN" level markings on the fluid
reservoir.
NOTE:Grinding noise from the power steering
pump may be heard immediately after the
engine is started in extremely cold condi-
tions (below -4°F). If the noise stops during
warm up, there is no abnormal function in
the system. It is due to a power steering
fluid characteristic in extremely cold condi-
tions.
HXG2006
Recommended FluidUse PSF-3 fluid.NOTE:Do not start the engine when the power
steering oil reservoir is empty.
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HEADLIGHT AIMING ADJUSTMENT
!
!
G290A03L-AATHID Type (If Installed)Before performing aiming adjustment, make
sure of the following.
G290A02L-A
Vertical
aiming1. Keep all tires inflated to the correct pressure.
2. Place the vehicle on level ground and press
the front bumper & rear bumper down sev-
eral times. Place vehicle at a distance of 118
in. (3m) from the test wall.
3. See that the vehicle is unloaded (except for
full levels of coolant, engine oil and fuel, and
spare tire, jack, and tools). Have the driver
or equivalent weight placed in driver's seat.
4. Clean the head light lenses and turn on the
headlights (Low beam).
5. Open the hood.
6. Draw the vertical line (through the center of
each headlight) and the horizontal line
(through the center of each headlight) on the
aiming screen.
And then, draw a parallel line at 0.8in.(21mm.)
under the horizontal line.
7. Adjust each cut-off line of the low beam to the
parallel line with a phillips screwdriver -
VERTICAL AIMING
WARNING:
If you need headlight aiming adjustment,
have your vehicle inspected by your Hyundai
Dealer.
Don't attempt to replace or inspect the HID
headlight bulb to prevent danger of an
electric shock.General Type
WARNING:
Horizontal aiming should be adjusted by an
authorized Hyundai Dealer.
G290B02L-AATAdjustment After Headlight Assembly
ReplacementIf the vehicle has had front body repair and the
headlight assembly has been replaced, the
headlight aiming should be checked using an
aiming screen as shown in the illustration. Turn
on the headlight switch. (Low Beam Position)
1. Adjust headlights so that main axis of light is
parallel to center line of the body and is
aligned with point "P" shown in the illustration.
2. Dotted lines in the illustration show center of
headlights.
G290B01L-A
LW
H
HCut-off line
Ground
line
"P" Horizontal lineVertical line
0.83 in. (21 mm)
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Replacement instructions:
1. Allow the bulb to cool. Wear eye protection.
2. Open the engine hood.
3. Always grasp the bulb by its plastic base,
avoid touching the glass.
G260A01L-GATREPLACEMENT OF LIGHT BULBSBefore attempting to replace a light bulb, be sure
the switch is turned to the "OFF" position.
The next paragraph shows how to reach the
light bulbs so they may be changed. Be sure to
replace the burned-out bulb with one of the
same number and wattage rating.
See page 6-31 for the wattage descriptions.
G270A03L G270A02L-AAT
HEADLIGHT AND FRONT TURN SIG-
NAL LIGHT
High beam
Low beam
Turn signal light
!
CAUTION:
o Keep the lights out of contact with pe-
troleum products, such as oil, gasoline,
etc.
o Be sure to replace the LED type equipped
bulbs with an assembly. SPECIFICATIONS:
"H";
Horizontal center line of headlights from
ground:
General type : 24.96 in. (634 mm)
HID type : 24.72 in. (628 mm)
"W";
Distance between each headlight center:
48.8 in. (1,240 mm)
"L";
Distance between the headlights and the
wall that the lights are tested against:
118 in. (3,000 mm)
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