Oil Hyundai H-1 (Grand Starex) 2004 Service Manual

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DO-IT YOURSELF MAINTENANCE
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I011A02P-GAT
GASOLINE ENGINE (2.4 DOHC)
1. Windshield washer fluid reservoir
cap
2. Engine oil filler cap
3. Engine oil level dipstick 4. Brake booster
5. Brake fluid reservoir
6. Radiator cap
7. Air cleaner
8. Power steering oil tank
9. Battery
10.Fuse and relay boxI011A03P
CAUTION:
When inspecting or servic-ing the engine, you should handle tools and other heavy objects carefully sothat the plastic cover of the engine is not damaged.
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8DO-IT YOURSELF MAINTENANCE
6GENERAL CHECKS
I020A03P-GAT Engine Compartment The following should be checked regu- larly:
o Engine oil level and condition
o Transmission fluid level and condi- tion
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks
(on or below components)
o Power steering fluid level and con-
dition
o Battery condition
o Air filter condition I030A03P-GAT Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tight-
ness
o Air cleaner filter condition
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare) I040A01P-GAT Vehicle Interior The following should be checked each time when the vehicle is driven:
o Light operation
o Windshield wiper operation
o Horn operation
o Defroster, heater operation
(and air conditioning, if equipped)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transmission operation, in-
cluding clutch operation
o Automatic transmission operation,
including "Park" mechanism opera-tion
o Seat control condition and opera-
tion
o Seat belt condition and operation
o Sunvisor operation

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DO-IT YOURSELF MAINTENANCE
7CHECKING THE ENGINE OIL
If you notice anything that does not
operate correctly or appear to be func- tioning correctly, inspect it carefully and seek assistance from your Hyundai dealer if service is needed.
Adequate care of your vehicle at regu-
lar intervals serves to preserve thevalue and appearance as long aspossible.
Some maintenance items can be car-
ried out by the owner (Consumer Information), while other should be done only by an authorized dealer(Periodic Inspection and Mainte- nance). This section describes only those items which can be carried outby the owner. In the event a malfunc- tion or other problem is discovered, have it corrected by an authorizedHYUNDAI dealer. This section con- tains information on inspection main- tenance procedures that you can doyourself, if you so desire. Follow the instructions and cautions for each of the various procedures. When checking or servicing the in-side of the engine compartment, besure the engine is stopped and has had a chance to cool down. If it is necessary to do work in the enginecompartment with the engine running, be especially careful that your cloth- ing, hair, etc., becomes not caught bythe fan, V-belts, or other moving parts.
I070A06P-GAT Recommended Oil Diesel Engine
(1) Select engine oil of the proper
SAE viscosity number according to the atmospheric temperature. Recommended viscosity is given in the following illustration.
2.5 CRDi only
I070A06P

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Except 2.5 CRDi
G030B01HR
NOTE: For diesel-powered vehicle SAE 0W-30 oil should be used only inareas where extremely cold tem- peratures of 10°C (50°F) or below are experienced. For diesel-powered vehicle, if the atmospheric temperatures are 0°C (32°F) or below, SAE 30 oil mustnot be used. This oil should be used only in areas where the at- mospheric temperatures are0°C(32°F) or above. (2) The engine oil quality should meet
the following API classification: 2.6 N/A : CF-4 or ABOVE 2.5 4D56 TCI : CF-4 or ABOVE 2.5 CRDi TCI : CF-4 or ABOVE
(2) The engine oil quality should meet the following ACEA classification: 2.6 N/A : B2 or B3 2.5 4D56 TCI : B2 or B3 2.5 CRDi TCI : B4 or ABOVE
Recommended Oil Gasoline Engine Select engine oil of the proper SAE viscosity number according to the at- mospheric temperature.Recommended viscosity is given inthe following illustration. NOTE: SAE 5W-20 is not recommended for sustained high speed vehicle operation. The engine oil quality should meet the following API classification. Europe : SG, SG/CD, SH or SH/CD Except Europe : SE or ABOVEGS80050A

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I060A01P-GAT
To Check the Oil Level
If the oil level is below the specified limit, remove the cap located on the cylinder head cover and add enoughoil to raise the level to within the specified range. Be sure to use the specified engine oil and do not mixvarious types of oil. Also, avoid mix- ing different makes of oil together if possible. After adding oil, close thecap securely.
It is important to check the oil level at
regular intervals or before starting a long trip.
This check must be made with the
engine warm but not running. Park the vehicle on a level surface, stopthe engine, and then wait a few mo- ments to allow the engine oil in circu- lation to return to the oil pan to ensureaccurate measurement. Remove the dipstick and wipe it with a clean cloth. Reinsert the dipstick and read the oillevel, which should always be within the range indicated in the figure. WARNING:
Be careful not to touch the hot exhaust manifold.
CAUTION:
Slowly pour the recommended oilusing by a funnel. Do not overfillnot to damage engine. NOTE: Check the oil level on the dipstick once again after adding the oil.
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I060A01P I060B02P

8DO-IT YOURSELF MAINTENANCE
10CHECKING THE ENGINE COOLANT
G350A01A-GAT ENGINE OIL CONSUMPTION Function of Engine Oil Engine oil has the primary function of lubricating and cooling the inside of the engine. Engine oil consumption It is normal that an engine should consume some engine oil while nor- mal driving. The cause of oil con- sumption in a normal engine are asfollows;
o Engine oil is used to lubricate pis-
tons, piston rings and cylinders. A thin film of oil is left on the cylinder wall when a piston moves downwards in the cylinder. High negative pressure generated dur-ing engine operation sucks some of the oil into the combustion cham- ber.This oil with some oil of the cylin-der wall is burned by the high tem-perature combustion gases during the combustion process. o The engine oil consumption is
strongly effected by the viscosity and quality of oil, engine rpm and driving condition etc. The engine oil is more consumed under severedriving conditions such as high speeds and frequent acceleration and deceleration than normal driv-ing condition. I080A02P-GAT
!WARNING:
Do not remove the radiator cap
when the engine is hot. When the engine is hot, the engine coolant is under pressure and may erupt through the opening if the cap isremoved. You could be seriously burned if you do not observe this precaution. Do not remove theradiator cap until the radiator is cool to the touch.
I080A01P

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D010B02P
CHECKING THE BATTERY
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G210A01A-AAT
WARNING:
Batteries can be dangerous! When working with batteries, carefully observe the following precautionsto avoid serious injuries. The fluid in the battery contains a
strong solution of sulfuric acid, which is poisonous and highly corrosive. Becareful not to spill it on yourself or the car. If you do spill battery fluid on yourself, immediately do the follow-ing: o If battery fluid is on your skin, flush
the affected areas with water for atleast 15 minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your eyes with water and getmedical assistance as soon as possible. While you are being drivento get medical assistance, continue to rinse your eyes by using a sponge or soft cloth saturated withwater.
o If you swallow battery fluid, drink a large quantity of water or milk fol- lowed by milk of magnesia, eat a raw egg or drink vegetable oil. Getmedical assistance as soon as possible.
While batteries are being charged(either by a battery charger or by the vehicle’s alternator), they produceexplosive gases. Always observe these warnings to prevent injuries from occurring:
o Charge batteries only in a well ven- tilated area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area. I090C01P-GAT Disconnection and connection Never disconnect the battery while the engine is running; doing so could damage the vehicle’s electrical com- ponents. First disconnect the nega-tive terminal and then the positive terminal. When connecting the bat- tery, first connect the positive termi-nal and then the negative terminal.
CAUTION:
o Keep the terminals clean. After the battery is connected, applyterminal protection grease. Toclean the terminals, use luke- warm water.
o Never short-circuit the battery; doing so could cause it to over- heat and be damaged.
o Do not smoke or bring an open flame near the battery; doing socould ignite the explosive gasgenerated by the battery.
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8DO-IT YOURSELF MAINTENANCE
20WINDSHIELD WIPER BLADES
NOTE:
o Do not operate the wipers on dry glass. This can result in more rapid wear of the wiper blades and may scratch the glass.
o Keep the blade rubber out of contact with petroleum productssuch as engine oil, gasoline, etc.
G080A02A-AAT The wiper blades should be carefully
inspected from time to time and cleaned to remove accumulations ofroad film or other debris. To clean the wiper blades and arms, use a clean sponge or cloth with a mild soap ordetergent and water. If the wipers continue to streak or smear the glass, replace them with genuine Hyundaireplacement parts or their equivalent. HEF119
CAUTION:
o Radiator antifreeze (engine cool- ant) should not be used in thewasher system because it will damage the car’s finish.
o The washer lever should not be pulled and the washer should not be operated if the washerreservoir is empty. This can dam- age the washer fluid pump.
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9 VEHICLE SPECIFICATIONS
4LUBRCATION CHART
J060A07P-GAT OIL & GREASE STANDARDSAE 30 (ABOVE 0°C) SAE 20W-40 (ABOVE -10°C)SAE 15W-40 (ABOVE -15°C)SAE 10W-30 (-20°C ~ 40°C)SAE 5W-30 (-25°C ~ 10°C)SAE 0W-30 (BELOW 10°C) *1SAE 30 (0°C ~ 40°C)SAE 20W-40 (ABOVE -10°C)SAE 15W-40 (ABOVE -15°C)SAE 10W-30 (-20°C~ 40°C)SAE 5W-30 (-25°C~ 10°C)SAE 0W-30 (BELOW 10°C) *1SAE 20W-40, 20W-50 (ABOVE -10°C)SAE 15W-40, 15W-50 (ABOVE -15°C)SAE 10W-30 (-25°C ~ 40°C)SAE 10W-40, 10W-50 (ABOVE -25°C)SAE 5W-20 (BELOW -10°C) *1, *2SAE 5W-30 (BELOW 10°C) *1SAE 5W-40 (BELOW 20°C) *1
NORMAL DRIVING CONDITIONSEVERE DRIVING CONDITION
ITEMS
ENGINE OIL (DIESEL) ENGINE OIL (GASOLINE) ENGINE OIL CONSUMPTIONQUANTITY (LITER)
Engine Oil : 6.1 at Oil Pan : 4.9
Engine Oil : 7.4 at Oil Pan : 6.6 (MAX) 4.9 (MIN)
Engine Oil : 4.3 at Oil Pan : 4.0 (MAX) 3.0 (MIN)
at Oil Filter : 0.3
Max. 1L/ 1,500 km Max. 1L/ 1,000 km
API CF-4 or ABOVE API CF-4 or ABOVE API CF-4 or ABOVE API SG, SG/CD, SH or SH/CD API SE or ABOVE
2.6 N/A2.5 4D56 TCI 2.5 CRDi TCIE.C Except E.C
*1. Restricted by driving condition and area.
*2. SAE 5W-20 not recommended for sustained high speed vehicle operation.

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VEHICLE SPECIFICATIONS
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J060A07P-GAT QUANTITY (LITER)
Minibus, Van : 1.3 0.8
Minibus : 13, Van : 10, Truck : 7.2As requiredAs required
Minibus, Van : 2.6, Truck : 1.7 As required
OIL & GREASE STANDARD
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) MOBIL DEXRON-II or DIAMOND ATF SP-I DIAMOND ATF SP II PSF-3HIGH QUALITY ETHYLENE GLYCOL BASE FORALUMINUM RADIATORSAE J 1703 EQUIVALENTSAE J310a, MULTI-PURPOSE GREASE NLGI-2 OREQUIVALENT.API GL-4 (MS517-15) : SAE 90, 140API GL-5 (MS517-15) : SAE 80
ITEMS
MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL TRANSFER CASE OIL POWER STEERING OIL COOLANTCLUTCH & BRAKE FLUIDFRONT, REAR WHEEL BEARINGREAR AXLE STEERING GEAR BOX
GASOLINE DIESEL
GASOLINE
DIESEL 2.0
2.6 N/A : 2.4 2.5 4D56 TCI : 2.42.5 CRDi TCI : 3.5 7.53
2.6 N/A(long van): 8.5 2.6 N/A: 7 2.5 4D56 TCI(2WD) : 7.92.5 4D56 TCI(4WD) : 9.832.5 CRDi TCI(2WD) : 8.32.5 CRDi TCI(4WD) : 11.7