fuel pressure Hyundai H-1 (Grand Starex) 2005 Owner's Manual

YOUR VEHICLE AT A GLANCE
B255A01P-GAT INDICATOR SYMBOLS ON THE INSTRUMENT CLUSTER * More detailed explanations of these items will be found beginning on page 2-8.
O/D OFF Indicator Light (Automatic Transmission Only)
Fuel Filter Warning Light (Diesel only)
Diesel Pre-heat Indicator Light (Diesel only)
Immobilizer Warning Light (If installed)
SRS (Airbag) Service Reminder Indicator Light (If installed)
ABS Service Reminder Indicator Light(If installed)
Turn Signal Indicator Lights High Beam Indicator LightLow Oil Pressure Warning Light Parking Brake/Low Brake Fluid Level Warning Light Charging System Warning Light Seat Belt Warning Light (If installed) Door Ajar Warning Light Low Fuel Level Warning Light
POWER/HOLD Indicator Light (If installed) Malfunction Indicator Light (If installed)
4WD HIGH/LOW Indicator Light (If installed)

1
BEFORE DRIVING YOUR VEHICLE
25
B200C01H-GAT Fuel tank cap key (Truck) The fuel tank cap can be opened when- ever you fuel-up. You lock the fuel tankcap by turning the key toward the front of the vehicle and unlock it by turning it toward the rear.The fuel tank cap is located at the left side of the vehicle body. GT10221A
!WARNING:
Fuel vapors are dangerous. Before refueling, always stop the engine and never allow sparks or open flames near the filler area. If youneed to replace the filler cap, use a genuine Hyundai replacement part. If you open the fuel filler cap duringhigh ambient temperatures, a slight "pressure sound" may be heard. This is normal and not a cause forconcern. Whenever you open the fuel filler cap, turn it slowly.
WINDOW
!
B230A01P-GAT FRONT DOOR WINDOW GLASS Manual type Turn the window regulator handle to raise or lower the window.
WARNING:
When opening or closing the win- dows, make sure your passenger's arms and hands are safely out of the way. CLOSE
GT10260A
OPEN

3
STARTING AND OPERATING
27
D170B01P-GAT (1) Speed Avoid rapid acceleration, sudden starts, and maximum speed driving; suchoperation will result in more fuel con- sumption. D170C01P-GAT (2) Shifting Shift only at an appropriate vehicle speed and engine rpm.Always use the highest gear possible. Fuel consumption depends largely on the manner in which vehicle is drivenbut it is also affected by other driving conditions. D170D01P-GAT (3) City traffic Frequent starting and stopping in- creases the average fuel consump- tion. Use roads with smooth traffic flowwhenever possible. When driving on congested roads, avoid use of a low gear at high engine rpm. D170G01P-GAT (6) Tire inflation pressure Check the tire inflation pressure at regular intervals. Low tire inflation pres- sures increase road resistance and fuel consumption. In addition, low tirepressures adversely affect tire wear and driving control.D170H01P-GAT (7) Load Do not drive with unnecessary articles in the luggage compartment.Especially during city driving where frequent starting and stopping is nec- essary, the increased weight of thevehicle will greatly affect fuel consump- tion. Also avoid driving with unnecessaryluggage, etc., on the roof; the increased air resistance will cause more fuel consumption.
D170I01P-GAT (8) Cold engine starting Starting of a cold engine consumes more fuel. Unnecessary fuel consump- tion is also caused by keeping a hot engine running. After the engine isstarted, begin driving soon.
D170E01P-GAT (4) Idling The vehicle consumes fuel even dur- ing idling. Avoid extended idling when-ever possible. D170F01P-GAT (5) High speed The higher the vehicles speed, the more fuel consumed. Avoid driving at full speed. Even a slight release of the accelerator pedal will save significant amount of fuel.

44IN CASE OF EMERGENCY
20
!WARNING:
o Improperly loading your car and trailer can serious affect its steer- ing and braking performance causing a crash in which youmay be seriously injured.
o For automatic transmission ve-
hicles, the trailer should be towedwith the towing vehicle unloaded, with the exception of the driver. Otherwise, the automatic trans-mission oil temperature may rise to a temperature that may result in serious damage of the auto- matic transmission. C190F02A-GAT Trailer or Vehicle Towing Tips
1. Before towing, check hitch and
safety chain connections as well as proper operation of the trailer run- ning lights, brake lights, and turn signals.
2. Always drive your vehicle at a mod- erate speed (Less than 100 km/h).
3. Trailer towing requires more fuel than normal conditions.
4. To maintain engine braking effi-
ciency and electrical charging per-formance, do not use fifth gear (manual transmission) or overdrive (automatic transmission).
5. Always secure items in the trailer to prevent load shift while driving.
6. Check the condition and air pres- sure of all tires on the trailer and your car. Low tire pressure can se- riously affect the handling. Alsocheck the spare tire.
7. The vehicle/trailer combination is
more affected by crosswind andbuffeting. When being passed by a large vehicle, keep a constant speed and steer straight ahead. If there is too much wind buffeting,slow down to get out of the othervehicle’s air turbulence.
8. When parking your car and trailer,
especially on a hill, be sure to followall the normal precautions. Turn your front wheel into the curb, set the parking brake firmly, and put thetransmission in 1st or "R" (manual transmission) or "P" (automatic transmission). In addition, placewheel chocks at each of the trailer’s tires.
9. If the trailer has electric brakes, start your vehicle and trailer mov-ing, and then apply the trailer brake controller by hand to be sure thebrakes are working. This lets you check your electrical connection at the same time.
10.During your trip, check occasion- ally to be sure that the load issecure, and that the lights and anytrailer brakes are still working.
11.Avoid jerky starts, sudden accel-
eration or sudden stops.
12.Avoid sharp turns and rapid lane changes.

44IN CASE OF EMERGENCY
26
4. Check to see if the water pump drivebelt is missing. If it is not missing, check to see that it is tight. If the drive belt seems to be satisfactory, check for engine coolant leakingfrom the radiator, hoses or under the car. (If the air conditioning had been in use, it is normal for coldwater to be draining from it when you stop).
!WARNING:
While the engine is running, keep hair, hands, long hair and clothing away from moving parts such as the fan and drive belts to preventinjury.
!WARNING (Diesel only):
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors andhigh pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious in- jury, if it touch the body. People using pacemakers should not movethan 30cm closer to the ECU or wiring harness within the engine room while engine is running, sincethe high currents in the Common Rail system produce considerable magnetic fields.
5. If the water pump drive belt is bro- ken or engine coolant is leaking out, stop the engine immediately and call the nearest Hyundai dealer for assistance.!WARNING:
Do not remove the radiator cap when the engine is hot. This can allow coolant to be blown out of the open- ing and cause serious burns.
6. If you cannot find the cause of the overheating, wait until the engine temperature has returned to nor-mal. Then, if the engine coolant has been lost, carefully add coolant to the reservoir (page 8-12) to bringthe fluid level in the reservoir up to the halfway mark.
7. Proceed with caution, keeping alert for further signs of overheating. Ifoverheating happens again, call a Hyundai dealer for assistance.
CAUTION:
Serious loss of engine coolant indi-cates there is a leak in the coolingsystem and this should be checked as soon as possible by a Hyundai dealer.
!

4
CORROSION PREVENTION AND APPEARANCE CARE
29
4
IN CASE OF EMERGENCY
29
G290B03P-AAT Adjustment After Headlight Assembly Replacement If the vehicle has had front body repair and the headlight assembly has been replaced, the headlight aiming should be checked using the aiming screen asshown in the illustration. Turn on the headlight switch. (Low Beam Position)
1. Adjust headlights so that main axis
of light is parallel to center line of the body and is aligned with point "P"shown in the illustration.
2. Dotted lines in the illustration show
center of headlights.
5. Open the hood.
6. Draw the vertical line (through the
center of each headlight beam pat- tern) and the horizontal line (through the center of each headlight beam pattern) on the aiming screen.And then, draw a horizontal parallel line at 30 mm (1.18 in.) under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillipsscrewdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low beam to the each vertical line with aphillips screwdriver - HORIZONTALAIMING.
Horizontal aiming
Verticalaiming
G290A01P-1
Truck
G290B01L
LW
H
H Cut-off line
Ground line
"P"
Horizontal line
30mm (1.18 in.) Vertical line
HEADLIGHT AIMING ADJUSTMENT
G290A03P-AAT Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct pressure.
2. Place the vehicle on level ground
and press the front bumper and rear bumper down several times.
3. See that the vehicle is unloaded
(except for full levels of coolant,engine oil and fuel, and spare tire, jack, and tools). Have the driver or equivalent weight placed in driver'sseat.
4. Clean the head lights lens and turn
on the headlight (Low beam).
Minibus/Van
G290A02P
Horizontal aiming
Verticalaiming

5
APPEARANCE CARE
5
F010P01P-GAT
Tire replacement
Tires which do not meet the size specifications must not be used. Re- placement of the tires must be made as a set of the two front tires, the tworear tires, or all four tires.A mixture of bias-ply tires and radialtires must not be used. Consult an authorized HYUNDAI dealer regarding tire replacement.
F010R01P-GAT
Tire care
For driving safely, and in order to
obtain the maximum useful life of thetires, the following points should be observed. For information concerning inspection, air pressure, and rotationof the tires, refer to the part which deals with wheels in the section of this manual entitled "Consumer Informa-tion". F010S01P-GAT
Tire air pressure
The air pressure of the tires mustalways be maintained in accordance with the specifications, and should be measured when the tires are cool.If any changes in driving conditions(speed and/or load weight) occur, theair pressure of the tires must meet the specifications which apply to the new driving conditions. If the vehicle isgoing to be driven under varying load weight, etc., the air pressure must be adjusted in order to meet the highestspecifications of the conditions under which the vehicle is driven (high speeds and maximum load weight). F010T01P-GAT Tire storage Storage of the tires should be in a dark, well-ventilated place.Tires not mounted on rims should bestored vertically. Be sure that the tires are not in contact with fuel, oil grease, etc.

6VEHICLE MAINTENANCE REQUIREMENTS
12EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
F060M01A-AAT
o Engine Oil and Filter The engine oil and filter should be changed at those intervals specified in the maintenance schedule. If the ve- hicle is being driven in severe condi-tions, more frequent oil and filter changes are required. G080B02P-GAT
o Valve Clearances (Diesel) An incorrect valve clearance will not only result in rough engine operation, but will also cause excessive noiseand reduced engine output.Inspect valve clearance and adjust asrequired while the engine is hot. G080C02P-GAT
o Fuel Lines and Connections
Check the fuel lines and connections
for leakage and damage. Replace any damaged or leaking parts immediately. G080D01P-GAT
o Fuel Filter
A clogged filter can limit the speed at
which the vehicle may be driven, dam-age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently. After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections.
!WARNING (Diesel only):
Never work on injection system with
engine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors and high pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious injury, if it touch the body. People using pacemakers should not move than30cm closer to the ECU or wiring harness within the engine room while engine is running, since thehigh currents in the Common Rail system produce considerable mag- netic fields.

8
DO-IT YOURSELF MAINTENANCE
19
!WARNING:
The cooling fan is controlled by
engine coolant temperature and may sometimes operate even whenthe engine is not running. Use extreme caution when working near the blades of the cooling fan, sothat you are not injured by a rotat- ing fan blade. As the engine cool- ant temperature decreases, the fanwill automatically shut off. This is a normal condition.
FILLING THE WASHER RESERVOIR
I130A01P-GAT The washer fluid reservoir supplies
fluid to the windshield washer sys- tem.
A good quality washer fluid should be
used to fill the washer reservoir. Thefluid level should be checked more frequently during bad weather or whenever the washer system is inmore frequent use.
!WARNING (Diesel only):
Never work on injection system with engine running or within 30 seconds after shutting off engine.High pressure pump, rail, injec- tors and high pressure pipes are subject to high pressure even af-ter the engine stopped. The fuel jet produced by fuel leaks may cause serious injury, if it touch the body.People using pacemakers should not move than 30cm closer to the ECU or wiring harness within theengine room while engine is run- ning, since the high currents in the Common Rail system produceconsiderable magnetic fields. I130A01P