power steering Hyundai H-1 (Grand Starex) 2005 Owner's Manual

44IN CASE OF EMERGENCY
16
Tow at the illustrated point. Using any part other than the designated towing hooks could result in damage to ve- hicle body. The regulations concern-ing towing may differ from country to country. It is recommended that you may obeythe regulations in your area. If your vehicle is to be towed, pay careful attention to the following points.
1. Move the gearshift lever to neutral.
2. Be sure the towing speed is within
the legal limit. 3. On vehicles with steering lock sys-
tem, turn the ignition switch to "ACC"to unlock the steering wheel. If you will be using the turn signals while being towed, turn the ignition switchto "ON" position.
4. To prevent the exhaust gas from
entering the towing vehicle, set theair selection lever on the heater control to the recirculation position.
5. Turn on the hazard warning lamps.
6. During towing, make sure that close contact is maintained between thedrivers of both vehicles, and thatthe vehicles travel at low speed. Avoid abrupt starting or stopping which might subject the vehicles toshock.
7. If the transmission is malfunction-
ing or damaged, tow the vehiclewith the rear wheels raised off the ground.
8. If the vehicle is equipped with a brake booster system, the brakeboosting power will be lost and greater force will be required todepress the brake pedal.
JFS920-1
Rear (Minbus/Van)
Towing hook
9. If the vehicle is equipped with apower steering system, greater force will be required to operate the steering wheel.
NOTE:
o Your vehicle should only be used to tow another vehicle if the weight of the other vehicle is less than that of your vehicle.
o Before towing, check the level of the automatic transaxle fluid. If itis below the "HOT" range on thedipstick, add fluid. If you cannot add fluid, a towing dolly must be used.

8DO-IT YOURSELF MAINTENANCE
2ENGINE COMPARTMENT
1. Windshield washer fluid reservoir cap
2. Engine oil filler cap
3. Engine oil level dipstick
I010A01P-GAT DIESEL ENGINE (2.6 N/A)
4. Brake booster
5. Brake fluid reservoir
6. Radiator cap
7. Air cleaner 8. Power steering fluid reservoir
9. Battery
10.Engine coolant reservoirI010A01P-1

8
DO-IT YOURSELF MAINTENANCE
3
I010B01P-GAT
DIESEL ENGINE (2.5 4D56 TCI)
1. Windshield washer fluid reservoir cap
2. Automatic transmission fluid level dipstick (If installed)
3. Engine oil filler cap 4. Engine oil level dipstick
5. Brake booster
6. Brake fluid reservoir
7. Engine coolant reservoir
8. Air cleaner 9. Power steering fluid reservoir
10.Battery
11.Fuse and relay boxI010B02P

8DO-IT YOURSELF MAINTENANCE
4
I010C01P-GAT DIESEL ENGINE (2.5 CRDi TCI)
1. Windshield washer fluid reservoircap
2. Engine oil filler cap
3. Brake booster 4. Brake fluid reservoir
5. Engine coolant reservoir
6. Air cleaner
7. Power steering fluid reservoir 8. Engine oil level dipstick
9. Battery
10.Fuse and relay boxI010C02P
CAUTION:
When inspecting or servic-ing the engine, you should handle tools and other heavy objects carefully sothat the plastic cover of the engine is not damaged.
!

8
DO-IT YOURSELF MAINTENANCE
5
I011A02P-GAT
GASOLINE ENGINE (2.4 DOHC)
1. Windshield washer fluid reservoir
cap
2. Engine oil filler cap
3. Engine oil level dipstick 4. Brake booster
5. Brake fluid reservoir
6. Radiator cap
7. Air cleaner
8. Power steering oil tank
9. Battery
10.Fuse and relay boxI011A03P
CAUTION:
When inspecting or servic-ing the engine, you should handle tools and other heavy objects carefully sothat the plastic cover of the engine is not damaged.
!

8DO-IT YOURSELF MAINTENANCE
6GENERAL CHECKS
I020A03P-GAT Engine Compartment The following should be checked regu- larly:
o Engine oil level and condition
o Transmission fluid level and condi- tion
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks
(on or below components)
o Power steering fluid level and con-
dition
o Battery condition
o Air filter condition I030A03P-GAT Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tight-
ness
o Air cleaner filter condition
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare) I040A01P-GAT Vehicle Interior The following should be checked each time when the vehicle is driven:
o Light operation
o Windshield wiper operation
o Horn operation
o Defroster, heater operation
(and air conditioning, if equipped)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transmission operation, in-
cluding clutch operation
o Automatic transmission operation,
including "Park" mechanism opera-tion
o Seat control condition and opera-
tion
o Seat belt condition and operation
o Sunvisor operation

8DO-IT YOURSELF MAINTENANCE
22CHECKING DRIVE BELTS
G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE
G180A01L
45.1 mm (1.78 in.)
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down on the brake pedal several times andthen hold it down with a force of about 490N (50 kg, 110 lbs). The brake pedal clearance is the distance fromthe top surface of the brake pedal to the asphalt sheeting under the floor mat. If the brake pedal clearance isnot within the limits specified in the illustration, have it inspected by your Hyundai dealer and adjusted or re-paired if necessary.
G170A01A-GAT Brake Pedal With the engine off, press down on the brake pedal several times to re-duce the vacuum in the brake booster.Then, using your hand, press downslowly on the brake pedal until you feel a change in resistance. This is the brake pedal freeplay. The freeplayshould be within the limits specified in the illustration. If it is not, have it inspected by your Hyundai dealer andadjusted or repaired if necessary.
3 ~ 8 mm (0.12 ~ 0.31 in.)
G160A01E G190A01P-GAT
G190D01P-1
Diesel (2.5 CRDi)
Diesel (2.5 TCI)
HSM396-1
Gasoline
Auto tensioner pulley COMP.pulley
Engine pulley
Power steering pulley
Generator pulley
Generator pulley Crankshaftpulley
COMP.pulley
Tensionpulley
Water pump pulley
Power steering pulley
Generator pulley
Idler pulleyWater pump pulley
Idler pulley COMP.pulley
Powersteeringpulley Autotensioner
Crankshaft pulley Idler pulley

9
VEHICLE SPECIFICATIONS
5
J060A08P-GAT QUANTITY (LITER)
Minibus, Van : 1.3 0.8
Minibus : 13, Van : 10, Truck : 7.2As requiredAs required
Minibus, Van : 2.6, Truck : 1.7 As required
OIL & GREASE STANDARD
HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) MOBIL DEXRON-II or DIAMOND ATF SP-I DIAMOND ATF SP II PSF-3HIGH QUALITY ETHYLENE GLYCOL BASE FORALUMINUM RADIATORSAE J 1703 EQUIVALENTSAE J310a, MULTI-PURPOSE GREASE NLGI-2 OREQUIVALENT.API GL-4 (MS517-15) : SAE 90, 140API GL-5 (MS517-15) : SAE 80
ITEMS
MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL TRANSFER CASE OIL POWER STEERING OIL COOLANTCLUTCH & BRAKE FLUIDFRONT, REAR WHEEL BEARINGREAR AXLE STEERING GEAR BOX
GASOLINE DIESEL
GASOLINE
DIESEL 2.0
2.6 N/A : 2.4 2.5 4D56 TCI : 2.42.5 CRDi TCI : 3.2 7.53
2.6 N/A(long van): 8.5 2.6 N/A: 7 2.5 4D56 TCI(2WD) : 7.92.5 4D56 TCI(4WD) : 9.832.5 CRDi TCI(2WD) : 8.32.5 CRDi TCI(4WD) : 11.7

10
INDEX
5
P
PARKING .................................................................. 3-21
PARKING BR AKE.................................................... 3-20
PARKING BRAKE LEVEL STROKE ........................8-23
POWER OUTLET ..................................................... 2-27
POWER WINDOW ................................................... 1-26
RREAR GATE ............................................................. 1-21
REAR HEATER AND AIR CONDITIONER ..............2-45
REAR ROOM LIGHT ................................................ 2-29
REAR SIDE, QUARTER WINDOW......................... 1-26
REAR SUNROOF ..................................................... 2-32
REMOTE FUEL-FILLER LID RELEASE ..................1-24
REMOVAL OF WATER FROM THE FUEL
FILTER ................................................................... 4-22
REPLACEMENT OF LIGHT BULBS ........................4-30
ROOF RACK ............................................................ 2-33
RUNNING-IN RECOMMENDATIONS ........................ 1-2
SSCHEDULED MAINTENANCE ................................... 6-4
SEAT BELTS ............................................................ 1-40
Pre-tensioner seat belt ......... ............................. ..... 1-44
SEAT WARMER ....................................................... 1-39SEATBACK HOLDER
............................................... 1-39
SEATS Auxiliary Seat ......................................................... 1-36
Fourth Seat ............................................................ 1-35
Front Seat .............................................................. 1-30
Making a flat Seat ................................................. 1-36
Second Seat .......................................................... 1-32
Third Seat .............................................................. 1-33
SIDE GATE ............................................................... 1-22
SLIDING WINDOW GLASS .....................................1-27
SMOOTH CORNERING . .......................................... 3-28
SPARE TIRE .............................................................. 4-3
SPARE TIRE ANTI-THEFT DEVICE .........................4-6
SPEEDOMETER ....................................................... 2-13
STARTING .................................................................. 3-4
STARTING AND STOPPING THE ENGINE FOR TURBO CHARGER OR TURBO CHARGER
INTERCOOLER ....................................................... 3-7
STEERING WHEEL TILT LEVER ............................1-48
STEREO SOUND SYSTEM .....................................2-49
SUNROOF ................................................................ 2-30
SUNSHADE .............................................................. 2-30
SUNVISOR ............................................................... 2-32
SUPPLEMENTAL RESTRAINT(AIRBAG) SYSTEM 1-49