fuel filter Hyundai H-1 (Grand Starex) 2012 Owner's Manual

Introduction
6 1
INDICATOR SYMBOLS ON THE INSTRUMENT CLUSTER
Seat belt warning light (if equipped)
High beam indicator
Turn signal indicator
ABS warning light (if equipped)
Parking brake & Brake fluid warning light
Engine oil pressure warning light
Malfunction indicator (if equipped)
Air bag warning light (if equipped)
Immobilizer indicator (if equipped)
Low fuel level warning light
Glow indicator (Diesel only)
Fuel filter warning light (Diesel only)
* For more detailed explanations, refer to “Instrument cluster” in section 4.
Charging system warning light
A050000ATQ
Door ajar warning light
Overspeed warning light (if equipped)
120km/h
Tailgate open warning light
O/D OFF indicator (if equipped) O/D
OFF
ESP
ESP
OFF
ESP indicator (if equipped)
ESP OFF indicator (if equipped)

Features of your vehicle
44 4
D150328AEN
Glow indicator (Diesel
engine)
The indicator light illuminates when the
ignition switch is placed at the ON posi-
tion. The engine can be started after the
preheat indicator light goes off. The illu-
minating time varies with the water tem-
perature, air temperature and battery
condition.
✽NOTICE
If the engine was not started within 10
seconds after the preheating is complet-
ed, turn the ignition switch once more to
the LOCK position during 10 seconds,
and then to the ON position, in order to
preheat again.
D150329AEN
Fuel filter warning light
(Diesel engine)
This warning light illuminates for 3 sec-
onds after the ignition switch is set to the
ON position and then it will go out. If it
lights up while the engine is running, it
indicates that water has accumulated
inside the fuel filter. If this happens,
remove the water from the fuel filter. For
more information, refer to “Fuel filter” in
section 7.
D150330AEN
Overspeed warning
(if equipped)
Overspeed warning light
If you drive with the speed of 120 km/h or
more, the overspeed warning light will
blink. This is to prevent you from driving
your vehicle with overspeed.
Overspeed warning chime
If you drive with the speed of 120 km/h or
more, the overspeed warning chime will
sound for about 5 seconds. This is to pre-
vent you from driving your vehicle with
overspeed.
CAUTION
If the preheat indicator light contin-
ues to illuminate or flash on and off
after the engine has warmed up or
while driving, check the system by
an authorized HYUNDAI dealer as
soon as possible.
CAUTION
When the fuel filter warning light is
illuminated, engine power (vehicle
speed & idle speed) may decrease.
If you keep driving with the warning
light on, you can damage your vehi-
cle's engine parts and injection sys-
tem of the Common Rail. If this
occurs, have your vehicle checked
by an authorized HYUNDAI dealer
as soon as possible.
120km/h

7
Engine compartment / 7-2
Maintenance services / 7-4
Owner maintenance / 7-6
Scheduled maintenance service / 7-7
Explanation of scheduled maintenance items / 7-22
Engine oil / 7-25
Engine coolant / 7-26
Brakes and clutch fluid / 7-28
Power steering fluid / 7-29
Automatic transmission fluid / 7-30
Washer fluid / 7-32
Parking brake / 7-33
Fuel filter / 7-33
Air cleaner / 7-34
Climate control air filter / 7-35
Wiper blades / 7-37
Battery / 7-39
Tires and wheels / 7-42
Fuses / 7-51
Light bulbs / 7-60
Appearance care / 7-67
Emission control system / 7-72
Maintenance

Maintenance
2 7
ENGINE COMPARTMENT
OTQ077001/OTQ027003
1. Power steering fluid reservoir
2. Automatic transmission fluid dipstick
(if equipped)
3. Engine oil filler cap
4. Fuel filter
5. Brake fluid reservoir
6. Fuse box
7. Negative battery terminal
8. Positive battery terminal
9. Engine coolant reservoir
10. Engine oil dipstick
11. Radiator cap
12. Windshield washer fluid reservoir
13. Air cleaner
❈The actual engine room in the vehicle
may differ from the illustration.
■■Diesel Engine
4D56
A2.5/A2 2.5

79
Maintenance
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
3: If good quality gasolines meet Europe Fuel standards (EN228) or equivalents including fuel additives is not available, one bot-
tle of additive is recommended. Additives are available from your authorized HYUNDAI dealer along with information on how to
use them. Do not mix other additives.
Number of months or driving distance, whichever comes first
Months1224364860728496
Miles×1,0001020304050607080
Km×1,000153045607590105120
Fuel additives *3GasolineFor EuropeAdd every 15,000 km (10,000 miles) or 12 months
Except EuropeEvery 5,000 km (3,000 miles) or 6 months
Valve clearance 4D56 DieselIIIIIIII
Timing belt 4D56 DieselIR
Air cleaner filter
For China, India, Middle EastRRRRRRRR
Except China, India, Middle
EastIIRIIRII
Spark plugGasolineUnleadedReplace every 100,000 km (62,500 miles)
LeadedReplace every 40,000 km (25,000 miles)
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
NORMAL MAINTENANCE SCHEDULE (EXCEPT FOR EUROPE A2.5/A2 2.5 DIESEL ENGINE) (CONT.)

Maintenance
10 7
NORMAL MAINTENANCE SCHEDULE (EXCEPT FOR EUROPE A2.5/A2 2.5 DIESEL ENGINE) (CONT.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
4: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel < "EN590 or equivalent">.
If the diesel fuel specification doesn't meet the EN590, it must be replaced more frequently. If there are some important safety
matters like fuel flow restriction, surging, loss of power, hard starting problem etc, replace the fuel filter immediately regardless
of maintenance schedule and consult an authorized HYUNDAI dealer for details.
*
5: If the diesel fuel specification doesn't meet the EN590, it must be replaced more frequently. HYUNDAI recommends "every
7,500 km
(5,000 miles) inspection, every 15,000 km (10,000 miles) replacement".
Number of months or driving distance, whichever comes first
Months1224364860728496
Miles×1,0001020304050607080
Km×1,000153045607590105120
Vapor hose and fuel filler capII
Vacuum and crankcase ventilation
hosesGasolineIIII
Vacuum hose (for EGR & throttle body) (if equipped)IIIIIIII
Vacuum pump and vaccum hoseDieselIIIIIIII
Vaccum pump oil hoseDieselIIIIIIII
Fuel filter cartridge *4DieselFor EuropeIRIR
Except Europe*5IRIR
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM

711
Maintenance
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
6: The fuel filter is considered to be maintenance free but periodic inspection is recommended for this maintenance schedule
depends on fuel quality. If there are some important safety matters like fuel flow restriction, surging, loss of power, hard start-
ing problem etc, replace the fuel filter immediately regardless of maintenance schedule and consult an authorized HYUNDAI
dealer for details.
*
7: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at
the factory. An improper coolant mixture can result in serious malfunction or engine damage.
*
8: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
NORMAL MAINTENANCE SCHEDULE (EXCEPT FOR EUROPE A2.5/A2 2.5 DIESEL ENGINE) (CONT.)
MAINTENANCE
INTERVALS
MAINTENANCE
ITEMNumber of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 10 20 30 40 50 60 70 80
Km×1,000 15 30 45 60 75 90 105 120
Fuel filter *
6GasolineFor Europe I IExcept EuropeIRIR
Fuel lines, hoses Diesel I I I I
and connections Gasoline I I
Cooling system
For Europe
Engine coolant *
7
Except Europe
At first, replace at 210,000 km (120,000 miles) or 10 years:
after that, replace every 30,000 km (20,000 miles) or 24 months *
8
At first, replace at 200,000 km (120,000 miles) or 10 years:
after that, replace every 40,000 km (25,000 miles) or 24 months *
8
Inspect “Coolant level and leak” every day
Inspect “Water pump” when replacing the drive belt or timing belt

Maintenance
14 7
NORMAL MAINTENANCE SCHEDULE (FOR EUROPE A2.5 DIESEL ENGINE) (CONT.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
1: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).
Inspect and if necessary correct or replace.
*
2: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
*3: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel < "EN590 or equivalent">.
If the diesel fuel specification doesn't meet the EN590, it must be replaced more frequently. If there are some important safety
matters like fuel flow restriction, surging, loss of power, hard starting problem etc, replace the fuel filter immediately regardless
of maintenance schedule and consult an authorized HYUNDAI dealer for details.
Number of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 12.5 25 37.5 50 62.5 75 87.5 100
Km×1,000 20 40 60 80 100 120 140 160
Drive Belts *
1
Engine oil and engine oil filter *2RRR RRRRR
Air cleaner filter I R I R I R I R
Vapor hose and fuel filter cap I I I I
Vacuum hose (for EGR & throttle body) (if equipped) I I I I I I I I
Vacuum pump and vacuum hose I I I I I I I I
Vacuum pump oil hose I I I I I I I I
Fuel Filter Cateridge *
3IIRIIRII
Fuel line hoses and connections I I I I I I I I
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
At first, inspect 80,000 km (50,000 miles) or 48 months
after that, inspect every 20,000 km (12,500 miles) or 12 months

717
Maintenance
G040100ATQ-EU
NORMAL MAINTENANCE SCHEDULE (FOR EUROPE A2 2.5 DIESEL ENGINE) (CONT.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
1: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped). Inspect and if necessary correct
or replace.
*
2: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip. The engine oil level should be checked regularly and
maintained properly. Operating with an insufficient amount oil can damage the engine, and such damage is not covered by warranty.
*
3: If the recommended oil is not available, replace engine oil and engine oil filter every 20,000 km (12,500 miles) or 12 months.
*4: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or equivalent">. If the diesel fuel
specification doesn't meet the EN590, it must be replaced according to the severe maintenance schedule.
*
5: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel < "EN590 or equivalent">. If the diesel fuel
specification doesn't meet the EN590, it must be replaced more frequently. If there are some important safety matters like fuel flow restriction,
surging, loss of power, hard starting problem etc, replace the fuel filter immediately regardless of maintenance schedule and consult an author-
ized HYUNDAI dealer for details.
Number of months or driving distance, whichever comes first
Months24487296120144168192
Miles×1,00020406080100120140160
Km×1,000306090120150180210240
Drive Belts *1At first, inspect 90,000 km (60,000 miles) or 48 months
after that, inspect every 30,000 km (20,000 miles) or 24 months
Engine oil and engine oil filter *2*3 *4RRRRRRRR
Air cleaner filterIRIRIRIR
Vapor hose and fuel filter capIIII
Vacuum hose (for EGR & throttle body) (if equipped)IIIIIIII
Vacuum pump and vacuum hoseIIIIIIII
Vacuum pump oil hoseIIIIIIII
Fuel Filter Cateridge *5RRRRRRRR
Fuel line hoses and connectionsInspect every 20,000 km (12,500 miles) or 12months
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM

Maintenance
22 7
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
G050100AUN
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the car is being
driven in severe conditions, more fre-
quent oil and filter changes are required.
G050200AUN
Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically for
proper tension and adjusted as neces-
sary.
G050300ATQ
Fuel filter (cartridge)
A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. Fuel filters should be
installed by an authorized HYUNDAI
dealer.
G050400AEN
Fuel lines, fuel hoses and con-
nections
Check the fuel lines, fuel hoses and con-
nections for leakage and damage. Have
an authorized HYUNDAI dealer replace
any damaged or leaking parts immedi-
ately.
WARNING - Diesel only
Never work on injection system
with engine running or within 30
seconds after shutting off engine.
High pressure pump, rail, injectors
and high pressure pipes are sub-
ject to high pressure even after the
engine stopped. The fuel jet pro-
duced by fuel leaks may cause seri-
ous injury, if it touch the body.
People using pacemakers should
not move than 30cm closer to the
ECU or wiring harness within the
engine room while engine is run-
ning, since the high currents in the
Common Rail system produce con-
siderable magnetic fields.
CAUTION
In case the fuel filter is clogged due
to not conforming to the mainte-
nance period, the fuel injection
equipment may supply the fuel
insufficiently, which may damage
the fuel injection equipment and
cause the engine to stall at worst
cases.