steering Hyundai H-1 (Grand Starex) 2013 Workshop Manual

721
Maintenance
Severe driving conditions
A : Repeated short distance driving
B : Extensive idling
C : Driving in dusty, rough roads
D : Driving in areas using salt or other corrosive
materials or in very cold weather
E : Driving in sandy areas
F : More than 50 % driving in heavy city traffic during hot
weather above 32°C (90°F)G : Driving on uphill, downhill or mountain roads
H : Towing a trailer or using a camper on roof rack
(if equipped)
I : Driving for patrol car, taxi, commercial car or vehicle tow-
ing
J : Driving in very cold weather
K : Driving over 140 km/h (87 mile/h)
L : Driving over 170 km/h (106 mile/h)
M : Frequently driving in stop - and - go conditions
Maintenance itemMaintenance
operationMaintenance intervalsDriving condi-
tion
Steering gear rack, linkage and bootsIInspect more frequently
depending on the conditionC, D, E, F, G
Propeller shaft
4D56 Diesel / GasolineIEvery 15,000 km (10,000 miles) or 12 months
C, E
A2.5
Diesel For Europe IEvery 20,000 km (12,500 miles) or 12 months
Except EuropeIEvery 15,000 km (10,000 miles) or 12 months
A2 2.5
Diesel For Europe IEvery 20,000 km (12,500 miles) or 12 months
Front suspension ball jointsIInspect more frequently
depending on the conditionC, D, E, F, G
Disc brakes and pads, calipers and rotorsIInspect more frequently
depending on the conditionC, D, E, G, H
Parking brakeIInspect more frequently
depending on the conditionC, D, G, H
Climate control air filter (if equipped)RReplace more frequently
depending on the conditionC, E, G

Maintenance
24 7
G051500AUN
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.
G051600AUN
Brake fluid
Check brake fluid level in the brake fluid
reservoir. The level should be between
“MIN” and “MAX” marks on the side of
the reservoir. Use only hydraulic brake
fluid conforming to DOT 3 or DOT 4
specification.
G051700ATQ
Parking brake
Inspect the parking brake system includ-
ing the parking brake lever and cables.
G051900AGD
Brake discs, pads, calipers and
rotors
Check the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.
For more information on checking the
pads or lining wear limit, refer to the
HYUNDAI web site.
(http://brakeman
ual.hmc.co.kr)
G052100AUN
Suspension mounting bolts
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.
G052200AUN
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine off,
check for excessive free-play in the
steering wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.
G052300AEN
Power steering pump, belt and
hoses
Check the power steering pump and
hoses for leakage and damage. Replace
any damaged or leaking parts immedi-
ately. Inspect the power steering belt (or
drive belt) for evidence of cuts, cracks,
excessive wear, oiliness and proper ten-
sion. Replace or adjust it if necessary.
G052500AUN
Air conditioning refrigerant
(if equipped)
Check the air conditioning lines and con-
nections for leakage and damage.

Maintenance
30 7
POWER STEERING FLUID
G090100AEN
Checking the power steering fluid
level
With the vehicle on level ground, check
the fluid level in the power steering reser-
voir periodically. The fluid should be
between MAX and MIN marks on the
side of the reservoir at the normal tem-
perature.
Before adding power steering fluid, thor-
oughly clean the area around the reser-
voir cap to prevent power steering fluid
contamination.
If the level is low, add fluid to the MAX
level.
✽NOTICE
Check that the fluid level is in the
"HOT" range on the reservoir. If the
fluid is cold, check that it is in the
"COLD" range.
In the event the power steering system
requires frequent additions of fluid, we
recommend that the system be inspect-
ed by an authorized HYUNDAI dealer.
Use only the specified power steering
fluid. (Refer to "Recommended lubricants
or capacities" in section 9.)
G090200AEN
Checking the power steering
hose
Check the connections for oil leaks, dam-
age and twists in the power steering
hose before driving.
OTQ077007CAUTION
• To avoid damage to the power
steering pump, do not operate the
vehicle for prolonged periods
with a low power steering fluid
level.
• Never start the engine when the
reservoir tank is empty.
• When adding fluid, be careful that
dirt does not get into the reser-
voir.
• Too little fluid can result in
increased steering effort and/or
noise from the power steering
system.
• The use of the non-specified fluid
could reduce the effectiveness of
the power steering system and
cause damage to it.

Maintenance
48 7
G200600CEN
Tire replacement
If the tire is worn evenly, a tread wear
indicator will appear as a solid band
across the tread. This shows there is
less than 1.6 mm (1/16 inch) of tread
left on the tire. Replace the tire when
this happens.
Do not wait for the band to appear
across the entire tread before replac-
ing the tire.
OEN076053
Tread wear indicatorWARNING - Replacing
tires
To reduce the chance or serious
or fatal injuries from an acci-
dent caused by tire failure or
loss of vehicle control:
• Replace tires that are worn,
show uneven wear, or are
damaged. Worn tires can
cause loss of braking effec-
tiveness, steering control, and
traction.
• Do not drive your vehicle with
too little or too much pressure
in your tires. This can lead to
uneven wear and tire failure.
• When replacing tires, never
mix radial and bias-ply tires
on the same car. You must
replace all tires (including the
spare) if moving from radial to
bias-ply tires.
(Continued)CAUTION
When replacing the tires, recheck
and tighten the wheel nuts after
driving about 1,000 km (620miles). If
the steering wheel shakes or the
vehicle vibrates while driving, the
tire is out of balance. Align the tire
balance. If the problem is not
solved, we recommend that you
contact an authorized HYUNDAI
dealer.

775
Maintenance
Interior care
G230201CUN
Interior general precautions
Prevent chemicals such as perfume, cos-
metic oil, sun cream, hand cleaner and
air freshener from contacting the interior
parts because they may cause damage
or discoloration. If they do contact the
interior parts, wipe them off immediately.
See the instructions that follow for the
proper way to clean vinyl.
G230202AUN
Cleaning the upholstery and interior
trim
Vinyl
Remove dust and loose dirt from vinyl
with a whisk broom or vacuum cleaner.
Clean vinyl surfaces with a vinyl cleaner.
Fabric
Remove dust and loose dirt from fabric
with a whisk broom or vacuum cleaner.
Clean with a mild soap solution recom-
mended for upholstery or carpets.
Remove fresh spots immediately with a
fabric spot cleaner. If fresh spots do not
receive immediate attention, the fabric
can be stained and its color can be
affected. Also, its fire-resistant properties
can be reduced if the material is not
properly maintained.
G230203AUN
Cleaning the lap/shoulder belt web-
bing
Clean the belt webbing with any mild
soap solution recommended for cleaning
upholstery or carpet. Follow the instruc-
tions provided with the soap. Do not
bleach or re-dye the webbing because
this may weaken it.
G230204AUN
Cleaning the interior window glass
If the interior glass surfaces of the vehi-
cle become fogged (that is, covered with
an oily, greasy or waxy film), they should
be cleaned with glass cleaner. Follow the
directions on the glass cleaner container.CAUTION
Never allow water or other liquids
to come in contact with electrical/
electronic components inside the
vehicle as this may damage them.
CAUTION
Using anything but recommended
cleaners and procedures may affect
the fabric’s appearance and fire-
resistant properties.
CAUTION
Do not scrape or scratch the inside
of the rear window. This may result
in damage to the rear window
defroster grid.CAUTION
When cleaning leather products
(steering wheel, seats etc.), use
neutral detergents or low alcohol
content solutions. If you use high
alcohol content solutions or
acid/alkaline detergents, the color
of the leather may fade or the sur-
face may get stripped off.

95
Specifications
LubricantVolume (l/ US qt.)
Classification
Automatic
transmission fluidA2.5 / A2 2.5 Diesel10.0 (10.60)APOLLOIL ATF RED-1
4D56 Diesel / Gasoline8.0 (8.45)CASTLE AUTO FLUID T-IV, DIAMOND ATF SP-I or
other brands approved by Hyundai Motor Co.
Power steering 0.9~1.0 (0.95~1.06) PSF-3
CoolantWagonDiesel 13 (13.74)
Mixture of antifreeze and water
(Ethylene glycol base coolant for aluminium radiator) Gasoline 10.2 (10.8)
Va nDiesel 10 (10.75)
Gasoline 7.1 (7.5)
Brake fluid 0.7~0.8 (0.7~0.8) FMVSS116 DOT-3 or DOT-4
Rear axle oil 2.1 (2.23)The temperate zone (-30°C~30°C) : API GL-4 (SAE 90)
The torrid zone (30°C~) : API GL-4 (SAE 140)
The frigid zone (~-30°C) : API GL-5 (SAE 80)
Fuel 75 (19.81 US gal.) -
Available Engine oil (For Europe A2 2.5 Diesel engine)
Supplier Product
Shell HELIX ULTRA AP 5W-30
SK ZIC LS 5W-30
Chevron KIXX D1 5W-30
Total QUARTZ INEO MC3 5W-30