Hyundai H-100 Truck 2010 Owner's Manuals

4
CORROSION PROTECTION ..................................... 4-2
TO HELP PREVENT CORROSION ........................... 4-3
WASHING AND WAXING ........................................... 4-4
CLEANING THE INTERIOR ........................................ 4-5
CORROSION PREVENTION & APPEARANCE CARE
4

44CORROSION PREVENTION AND APPEARANCE CARE
2CORROSION PROTECTION
E010A01A-AAT Protecting Your Hyundai from Corrosion: By using the most advanced design and construction practices to combat corrosion, Hyundai produces cars of the highest quality. However, this isonly part of the job. To achieve the long-term corrosion resistance your Hyundai can deliver, the owner's co-operation and assistance is also re- quired.
E010C01A-AAT High-Corrosion Areas If you live in an area where your car is regularly exposed to corrosive materi- als, corrosion protection is particularly important. Some of the common causesof accelerated corrosion are road salts, dust control chemicals, ocean air and industrial pollution.
E010B01A-AAT Common Causes of Corrosion The most common causes of corro- sion on your car are:
o Road salt, dirt and moisture that is
allowed to accumulate underneath the car.
o Removal of paint or protective coat-
ings by stones, gravel, abrasion orminor scrapes and dents which leave unprotected metal exposed to cor- rosion. E010D01A-AAT Moisture Breeds Corrosion Moisture creates the conditions in which corrosion is most likely to occur.For example, corrosion is accelerated by high humidity, particularly when tem- peratures are just above freezing. Insuch conditions, the corrosive mate- rial is kept in contact with the car surfaces by moisture that is slow toevaporate. Mud is particularly corrosive because it is slow to dry and holds moisture incontact with the vehicle. Although the mud appears to be dry, it can still retain the moisture and promote corrosion.High temperatures can also acceler- ate corrosion of parts that are not properly ventilated so the moisturecan be dispersed. For all these rea- sons, it is particularly important to keep your car clean and free of mud oraccumulations of other materials. This applies not only to the visible surfaces but particularly to the underside of thecar.

4
CORROSION PREVENTION AND APPEARANCE CARE
3
4
CORROSION PREVENTION AND APPEARANCE CARE
3TO HELP PREVENT CORRO- SION
E020C01A-AAT Keep Your Garage Dry Don't park your car in a damp, poorly ventilated garage. This creates a fa- vorable environment for corrosion. Thisis particularly true if you wash your car in the garage or drive it into the garage when it is still wet or covered withsnow, ice or mud. Even a heated ga- rage can contribute to corrosion un- less it is well ventilated so moisture isdispersed. E020D01A-AAT Keep Paint and Trim in Good Condition Scratches or chips in the finish should be covered with "touch-up" paint assoon as possible to reduce the possi- bility of corrosion. If bare metal is show- ing through, the attention of a qualifiedbody and paint shop is recommended. E020E01A-AAT Don't Neglect the Interior Moisture can collect under the floor mats and carpeting to cause corro- sion. Check under the mats periodi- cally to be sure the carpeting is dry.Use particular care if you carry fertiliz- ers, cleaning materials or chemicals in the car.These should be carried only in proper containers and any spills or leaks should be cleaned up, flushed withclear water and thoroughly dried.
E020B01A-AAT Keep Your Car Clean The best way to prevent corrosion is to keep your car clean and free of corro- sive materials. Attention to the under- side of the car is particularly important.
o If you live in a high-corrosion area —
where road salts are used, near the ocean, areas with industrial pollu- tion, acid rain, etc.—, you should take extra care to prevent corro-sion. In winter, hose off the under- side of your car at least once a month and be sure to clean theunderside thoroughly when winter is over.
o When cleaning underneath the car, give particular attention to the com-ponents under the fenders and other areas that are hidden from view. Doa thorough job; just dampening the accumulated mud rather than wash-ing it away will accelerate corrosionrather than prevent it. Water under high pressure and steam are par- ticularly effective in removing accu-mulated mud and corrosive materi- als.
o When cleaning lower door panels,
rocker panels and frame members,be sure that drain holes are kept open so that moisture can escapeand not be trapped inside to ac- celerate corrosion.
E020A01A-AAT You can help prevent corrosion from getting started by observing the follow- ing:

44CORROSION PREVENTION AND APPEARANCE CARE
4WASHING AND WAXING
E030A04HR-GAT Washing Your Hyundai Never wash your car when the surface is hot from being in the sun. Alwayswash your car in the shade. Wash your car frequently. Dirt is abra- sive and can scratch the paint if it is notremoved. Air pollution or acid rain may damage the paint and trim through chemical action if pollutants are al-lowed to remain in contact with the surface. If you live near the ocean or in an area where road salts or dust controlchemicals are used, you should pay particular attention to the underside of the car. Start by rinsing the car toremove dust and loose dirt. In winter, or if you have driven through mud or muddy water, be sure to thoroughly clean theunderside as well. Use a hard direct stream of water to remove accumula- tions of mud or corrosive materials.Use a good quality car-washing solu- tion and follow the manufacturer's di- rections on the package. These areavailable at your Hyundai dealer or auto parts outlet. Don't use strong house- hold detergents, gasoline, strong sol-vents or abrasive cleaning powders as these may damage the finish. Use a clean sponge or cloth, rinse it frequently and don't damage the finishby rubbing too hard. For stubborn spots, dampen them frequently and remove them a little at a time.To clean whitewall tires, use a stiff brush or soapy steel-wool scouring pad. To clean plastic wheel covers, use aclean sponge or soft cloth and water. If you find any nicks or scratches in the paint, use touch-up paint to cover them to prevent corrosion. To protect the paintwork of the car against corrosion,you must clean your Hyundai (at least once a month). Give special attention to the removal of salt, mud and othersubstances on the underside of the splashboards of the car. Make sure that the outlets and the underside of thedoors are open. Paint damage can be caused by small accumulation of tar, industrial precipitation, tree resin, in-sects and bird droppings, when not removed immediately. If water alone is not strong enough to remove the accu-mulated dirt, use a mild car washing solution. Be sure to rinse the surface after washing to remove the solution.Never allow the solution to dry on the painted surfaces.
CAUTION:
!
o Water washing in the engine com- partment including high pressure water washing may cause the fail-ure of electrical circuits located in the engine compartment.
o Never allow water or other liquids to come in contact with electrical/electronic components inside the vehicle as this may damage them.
o Be careful when washing the side windows of your vehicle. Espe-cially, with high-pressure water,water may leak through the win- dows and wet the interior.
OJB037800

4
CORROSION PREVENTION AND APPEARANCE CARE
5
4
CORROSION PREVENTION AND APPEARANCE CARE
5
E030D01A-AAT When to Wax Again You should polish and wax the car again when water no longer beads ona clean surface but spreads out over a larger area. E030E01A-AAT Maintaining Bumpers Special precautions must be observed to preserve the appearance of the bumpers on your Hyundai. They are:
o Be careful not to spill battery elec- trolyte or hydraulic brake fluid on the bumpers. If you do, wash it off im- mediately with clear water.
o Be gentle when cleaning the bumper surfaces. They are made of softplastic and the surface can be dam- aged if mistreated. Do not use abra-sive cleaners. Use warm water and mild soap or car-washing solution.
o Do not expose the bumpers to high temperatures. For example, if youhave your car repainted, do not leave the bumpers on the car if thecar is going to be placed in a high- temperature paint booth.
E030B01A-AAT Spot Cleaning Don't use gasoline, strong solvents or corrosive cleaning agents. These candamage the finish of the car. To re- move road tar, use turpentine on a clean, soft cloth or commercially avail-able bug and tar remover. Be gentle. To remove dead insects or tree sap, use warm water and mild soap or car-washing solution. Soak the spot and rub gently. If the paint has lost its luster, use a commercial car-cleaningpolish.
E030C01A-AAT Polishing and Waxing Always wash and dry the car before polishing or waxing or using a combi- nation cleaner and wax. Use a good quality commercial product and followthe manufacturer's directions on the container. Polish and wax the bright trim pieces as well as the paint.CLEANING THE INTERIOR
E040A01A-AAT To Clean the Vinyl Upholstery To clean the vinyl upholstery, first re- move loose dirt and dust with a vacuumcleaner. Then apply a solution of mild soap or detergent and water using a clean sponge or soft cloth. Allow this tostay on the surface to loosen the dirt, then wipe with a clean damp sponge or cloth. If all the dirt stains are not re-moved, repeat this procedure until the upholstery is clean. Do not use gaso- line, solvent, paint thinner or otherstrong cleaners. E040B01HR-AAT To Clean the Leather Upholstery
CAUTION:
When cleaning leather products (steering wheel, seats etc.), use neu- tral detergents or low alcohol con- tent solutions. If you use high alco-hol content solutions or acid/alka- line detergents, the color of the leather may fade or the surface may getstripped off.
!
o To prevent damage to the plastic
parts, do not clean with chemical solvents or strong detergents.

44CORROSION PREVENTION AND APPEARANCE CARE
6ANY QUESTIONS?
E040E01A-AAT Cleaning the Windows You may use any household window cleaner on the windows. However, when cleaning the inside of the rear window be careful not to damage therear window defroster wiring. E050A01A-AAT If you have any questions about the care of your car, consult your Hyundai dealer.
E040D01A-AAT Cleaning the Seat Belts To clean the seat belts, use a cloth or sponge with mild soap or detergentand warm water. Do not use strong detergents, dye, bleach or abrasive materials on the seat belts as this mayweaken the fabric. While cleaning the belts, inspect them for excessive wear, cuts, fraying orother signs of damage and replace them if necessary.
E040C01A-AAT Cleaning the Carpets Use a foam-type carpet cleaner. Clean- ers of this type are available in aerosolcans in liquid form or powder. Read the instructions and follow them exactly. Using a vacuum cleaner with the ap-propriate attachment, remove as much dirt from the carpets as possible. Apply the foam following the manufacturer'sdirections, then rub in overlapping circles. Do not add water. These clean- ers work best when the carpet is keptas dry as possible.

Maintenance Intervals .................................................. 5-2
Scheduled Maintenance ............................................... 5-4
Maintenance Under Severe Usage Conditions ............ 5-8
Explanation of Scheduled Maintenance Items .............. 5-9
5
VEHICLE MAINTENANCE REQUIREMENTS
5

5VEHICLE MAINTENANCE REQUIREMENTS
2MAINTENANCE INTERVALS
F010C01HR-GAT
Specified Scheduled Procedures
These are the procedures such as
inspections, adjustments and replace- ments that are listed in the mainte-nance charts starting on page 5-4. These procedures must be performed at the intervals shown in the mainte-nance schedule to assure that your warranty remains in effect. Although it is strongly recommended that they beperformed by the factory-trained or distributor-trained technicians at your Hyundai dealer, these procedures maybe performed at any qualified service facility. F010D01A-GAT
General Checks
These are the regular checks you should perform when you drive your Hyundai or you fill the fuel tank. A list of these items will be found on page6-5.
F010A01A-GAT Service Requirements To assure that you receive the great- est number of kilometers of satisfying operation from your Hyundai, certain maintenance procedures must beperformed. Although careful design and engineering have reduced these to a minimum, those that are requiredare of the utmost importance.It is your responsibility to have thesemaintenance procedures performed to comply with the terms of the war- ranties covering your new Hyundai.The Service Passport supplied with your new vehicle provides further in- formation about these warranties.
F010B01A-AAT
Maintenance Requirements
The maintenance required for your
Hyundai can be divided into three main areas:
o Specified scheduled procedures
o General checks
o Do-it-yourself maintenance It is suggested that genuine Hyundai
service parts be used for any requiredrepairs or replacements. Other parts of equivalent quality such as engine oil, engine coolant, manual transmission
oil, brake fluid and so on which are not supplied by Hyundai Motor Company or its distributor may be used withoutaffecting your warranty coverage but you should always be sure these are equivalent to the quality of the originalHyundai parts. Your Service Passport provides further information about your warranty coverage.

5
VEHICLE MAINTENANCE REQUIREMENTS
3SCHEDULED MAINTE- NANCE REQUIREMENTS
F010E01A-AAT
Do-It-Yourself Maintenance
If you are mechanically inclined, own a few tools that are required and want to take the time to do so, you can inspect and service a number of items.For more information about doing it yourself, see Section 6. F010F01A-GAT
A Few Tips
Whenever you have your Hyundai ser- viced, keep copies of the service records in your glove box. This will help ensure that you can document that the required procedures have been performed to keep your warranties ineffect.This is especially important when ser-vice is not performed by an authorizedHyundai dealer. F020A01Y-GAT Inspection should be performed any time a malfunction is experienced or suspected. Receipts for all emissioncontrol system services should be retained to demonstrate compliance with conditions of the emissions sys-tem warranty.For severe usage maintenance re-
quirements, see page 5-8 of this sec-tion.

5VEHICLE MAINTENANCE REQUIREMENTS
4
F030A01HR-GAT
Except European Community
The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for
all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is determined by whichever occurs first.
F030D02HR-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary SCHEDULED MAINTENANCE
NO. 1 2 3 4 5 6 7 8 9
1011 12 13 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL)ENGINE OIL AND FILTER AIR CLEANER FILTER FUEL FILTER* VALVE CLEARANCE INJECTION TIMING (IF EXHAUST GAS INCLUDES BLACK SMOKE) EGR SYSTEM (VALVE, TUBE, HOSE) TIMING BELT DRIVE BELT (FOR WATER PUMP AND ALTERNATOR) ENGINE IDLE SPEED FUEL SYSTEM LEAKS INJECTION NOZZLE (IF EXHAUST GAS INCLUDES BLACK SMOKE) VACUUM PUMP AND VACUUM HOSE VACUUM PUMP OIL HOSE
80 64
I
R I I 90 72
R II I I
70 56
I
6048
R I I I I I I
50 40
I
4032
I I I I
30 24
R II I I
20 16
I I I108
I
See Note(1), (2) See Note(3)
Note : (1) For every 5,000 KM or 6 months, whichever occurs first : "R" (2) Republic of South Africa (If the vehicle is lubricated API CH-4 grade or above.):For every 7,500 KM or 6 months, whichever occurs first : "R"
(3) For China, India and Middle East : For every 15,000 KM or 12 months, whichever occurs first : "R" Except China, India and Middle East : For every 45,000 KM or 36 months, whichever occurs first : "R"
(4) Inspect every day. (5) For every 15,000 KM or 12 months, whichever occurs first : "I"
5 4
See Note(4)
KILOMETERS X 1000 MONTHS
See Note(5)
See Note(5)