open hood Hyundai H-100 Truck 2010 Owner's Manuals
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2010, Model line: H-100 Truck, Model: Hyundai H-100 Truck 2010Pages: 207, PDF Size: 7.9 MB
Page 31 of 207

1FEATURES OF YOUR HYUNDAI
30
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B290A02A-AAT ENGINE COOLANT TEMPERA- TURE GAUGE
WARNING:
Never remove the radiator cap when the engine is hot. The engine cool-ant is under pressure and could erupt and cause severe burns. Wait until the engine is cool before re-moving the radiator cap.
The needle on the engine coolant tem-perature gauge should stay in the nor-mal range. If it moves across the dial to "H" (Hot), pull over and stop as soon as possible and turn off the engine. Then open the hood and, after the engine has cooled, check the coolant level and thewater pump drive belt. If you suspect cooling system trouble, have your cool- ing system checked by a Hyundai dealeras soon as possible.
HHR2059
HHR2016
Without Tachometer
With Tachometer
CAUTION:
Avoid driving with a very low fuel level. If you run out of fuel, it could cause the engine to misfire and re-sult in excessive loading of the cata- lytic converter.
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Page 48 of 207

1
FEATURES OF YOUR HYUNDAI
47
2. Push the secondary latch lever to the left and lower the hood.
To close the hood, lift up it and hit the center of the hood with your hand. Makesure that it locks into place. NOTE: If the hood will not open because ice has formed around it, tap lightly orpush on the hood to break the ice and release the hood. Do not pry on the hood. If necessary, spray aroundthe hood with an approved de-icer fluid (do not use radiator anti-freeze) or move the vehicle to a warm placeand allow the ice to melt.
!WARNING:
o Always double check to be sure that the hood is firmly latched before driving away.
o Do not press excessively or step
on the hood. This can cause thehood to fall and result in serious injury.
HOOD RELEASE
B570A01HR-GAT
1. Pull the release knob to unlatch the hood.
B570B01HR
B570A01HR
Releasing the parking brake To release the parking brake, first apply the foot brake and pull the parking brake lever slightly. Secondly, depress therelease button and lower the parking brake lever while holding the button. CAUTION:
Driving with the parking brake ap- plied will cause excessive brake pad(or lining) and brake rotor wear.
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Page 64 of 207

1
FEATURES OF YOUR HYUNDAI
63CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOW UNIT)
B760A01HR
Inside of a vehicle
Evaporator core Filter
Blower
The climate control air filter is located in the hood. It operates to decrease the amount ofpollutants entering the car. To check the climate control air filter, refer to the page 6-19. B760A04HR-GAT (If Installed)
B740D01A-AATOperation Tips
o If the interior of the car is hot when
you first get in, open the windows for a few minutes to expel the hot air.
o When you are using the air condi-
tioning system, keep all windowsclosed to keep hot air out.
o When moving slowly, as in heavy
traffic, shift to a lower gear.This increases engine speed, which in turn increases the speed of the air conditioning compressor.
o On steep grades, turn the air condi- tioning off to avoid the possibility ofthe engine over-heating.
o During winter months or in periods when the air conditioning is not usedregularly, run the air conditioningonce every month for a few min- utes. This will help circulate the lubricantsand keep your system in peak oper- ating condition.
! CAUTION:
o If the car is being driven in severe conditions such as dusty, rough roads, more frequent climate con- trol air filter inspections are re-quired.
o When the air flow rate is decreased,
it must be checked at an autho-rized dealer.
Outside air
Inside air
Page 89 of 207

1
FEATURES OF YOUR HYUNDAI
63CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOW UNIT)
B760A01HR
Inside of a vehicle
Evaporator core Filter
Blower
The climate control air filter is located in the hood. It operates to decrease the amount ofpollutants entering the car. To check the climate control air filter, refer to the page 6-19. B760A04HR-GAT (If Installed)
B740D01A-AATOperation Tips
o If the interior of the car is hot when
you first get in, open the windows for a few minutes to expel the hot air.
o When you are using the air condi-
tioning system, keep all windowsclosed to keep hot air out.
o When moving slowly, as in heavy
traffic, shift to a lower gear.This increases engine speed, which in turn increases the speed of the air conditioning compressor.
o On steep grades, turn the air condi- tioning off to avoid the possibility ofthe engine over-heating.
o During winter months or in periods when the air conditioning is not usedregularly, run the air conditioningonce every month for a few min- utes. This will help circulate the lubricantsand keep your system in peak oper- ating condition.
! CAUTION:
o If the car is being driven in severe conditions such as dusty, rough roads, more frequent climate con- trol air filter inspections are re-quired.
o When the air flow rate is decreased,
it must be checked at an autho-rized dealer.
Outside air
Inside air
Page 126 of 207

3 WHAT TO DO IN AN EMERGENCY
4
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IF THE ENGINE OVERHEATS
D030A01HR-GAT If your temperature gauge indicates overheating, you experience a loss of power, or hear loud pinging or knock- ing, the engine is probably too hot. Ifthis happens to you, you should:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the gear selector lever in neu-
tral and set the parking brake. If the air conditioning is on, turn it off.
3. If engine coolant is running out un-
der the car or steam is coming outfrom the hood, allow the engine to idle. Do not open the hood until the engine coolant has stopped runningor the steaming has stopped. If there is no visible loss of engine coolant and no steam, leave the enginerunning, lift up the passenger's seat
(Refer to "To Inspect the Engine
Compartment Under the Passenger's
Seat" on page 1-13.) and check to be sure the engine cooling fan is oper- ating. If the fan is not running, turnthe engine off.
6. Carefully remove the jumper cables
in the reverse order of attachment.
If you do not know why your batterybecame discharged (because the lightswere left on, etc.), have the charging system checked by your Hyundai dealer. 4. Check to see if the water pump drive
belt is missing. If it is not missing,check to see that it is tight. If the drive belt seems to be satisfactory, check for coolant leaking from theradiator, hoses or under the car. (If the air conditioning had been in use, it is normal for cold water to bedraining from it when you stop).
WARNING:
While the engine is running, keephair, hands, and clothing away from moving parts such as the fan and drive belts to prevent injury.
HHR4002
NOTE: If your vehicle is equipped with double cab, frist pull the cushion of the reat seat forward (Refer to "RearSeat Cushion Under Box" on page 1-11.) And remove the battery cover by turning the knob counterclock-wise. And then you can jump start the car.
Page 160 of 207

6 DO-IT-YOURSELF MAINTENANCE
2
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FRONT OPEN SERVICE PANEL
G010A01HR-GAT
1. Engine Coolant Reservoir
2. Air Conditioner Filter (If Installed)
3. Windshield Washer Fluid Reservoir Cap G010A01HR
WARNING:
Do not press excessivelyor step on the hood. This can cause the hood to fall and result in seriousinjury.
Page 170 of 207

6 DO-IT-YOURSELF MAINTENANCE
12CHANGING THE AIR CLEANER FILTER
G070A01HR-GAT
The air cleaner filter is located in front of the front tire on the right side. The replacement of air cleaner filter is performed in the following manner.
1. Unsnap the clips around the cover.
2. When this is done, the cover can be taken off, the old filter removed and the new filter put in its place.
Genuine Hyundai replacement parts arerecommended. CAUTION:
o Operating your vehicle without a proper air filter in place can result in excessive engine wear.
o When removing the air cleaner filter, be careful that dust or dirtdoes not enter the air intake. Thesemay result in damage to the air cleaner filter.
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HHR5013
!WARNING:
The cooling fan is controlled by en- gine coolant temperature and may sometimes operate even when the engine is not running. Use extreme caution when working near theblades of the cooling fan so that you are not injured by a rotating fan blade. As the engine coolant tem-perature decreases, the fan will auto- matically shut off. This is a normal condition.
6. Start the engine, top off the radiator
with water, open the hood and thenadd engine coolant to the reservoir until the level is between "L" and "F".
7. Replace the radiator and reservoir
caps and check to be sure the draincocks are fully closed and not leak- ing.
Page 177 of 207

6
DO-IT-YOURSELF MAINTENANCE
19
G140B01A-AAT Checking the Air Conditioning Operation
1. Start the engine and let it run at a
fast idle for several minutes with the air conditioning set at the maximum cold setting.
2. If the air coming out of the in-dash vents is not cold, have the air condi-tioning system inspected by yourHyundai dealer.
G140C01A-AAT Lubrication To lubricate the compressor and the seals in the system, the air conditioning should be run for at least 10 minuteseach week. This is particularly important during cool weather when the air condi- tioning system is not otherwise in use.
! CAUTION:
Running the air conditioning sys- tem for extended periods of time with a low refrigerant level may damage the compressor. Crankshaft pulley
G140D01A-GAT Checking the Compressor Drive Belt
When the air conditioning is being used regularly, the compressor drive belt tension should be checked at leastonce a month. To check the drive belt tension, press down on the belt halfway between theengine crankshaft and compressor pulleys. Pressing with your finger, you should not be able to deflect this beltanymore than 8.0 mm. If you have the instruments to check it with a force of 98N (22 lb.), the deflection should beapprox. 8.0 mm (0.315 in.). If the belt is too loose, have it adjusted by your Hyundai dealer. G140D01HRCOMP. pulley
Tension pulley
CHECKING THE CLIMATE CONTROL AIR FILTER
B145A03HR-GAT
(For Evaporator and Blower Unit) (If Installed) The climate control air filter is located in the hood.It helps to decrease the amount of pollutants entering the car.
B145A01HR
1. Open the hood.
2. Remove the filter by pressing the upper end of the filter.
3. Clean the filter with compressed air
or water.
4. Reassemble in the reverse order of
disassembly after the filter is com-pletely dried.
Page 187 of 207

6
DO-IT-YOURSELF MAINTENANCE
29
!WARNING:
o Do not smoke or have any other open flame near the vehicle while bleeding the fuel system.
o Be sure to carefully wipe away any
water drained out in this manner,because the fuel mixed in the wa- ter might be ignited and result in a fire.
HEADLIGHT AIMING ADJUSTMENT
7. Adjust each cut-off line of the lowbeam to the parallel line with a phillips screwdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low beam to each vertical line with a phillips screwdriver - HORIZONTALAIMING. G290A01HR
Horizontal aiming
Vertical aiming
G290A01FC-GAT Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct
pressure.
2. Place the vehicle on level ground
and press the front bumper and rear bumper down several times. Place the vehicle at a distance of 3,000 mm (118 in.) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant,engine oil and fuel, and spare tire,jack, and tools).
4. Clean the head lights lens and turn
on the headlight (low beam).
5. Open the hood.
6. Draw the vertical line (through the
center of each headlight beam pat- tern) and the horizontal line (through the center of each headlight beam pattern) on the aiming screen. And then, draw a horizontal parallel line at 30 mm (1.18 in.) under thehorizontal line.
NOTE: It is recommended that water accu- mulated in the fuel filter should be removed by an authorized Hyundaidealer.
Page 189 of 207

6
DO-IT-YOURSELF MAINTENANCE
31
G270A02HR
G270A01HR-GAT Headlight Bulb
1. Allow the bulb to cool. Wear eye
protection.
2. Always grasp the bulb by its terminal plate base, avoid touching the glass.
3. Open the door and remove a head- light assembly mounting screw with a philips screwdriver.
4. Open the hood and remove a head-light assembly mounting bolt with a spanner.
5. Disconnect the power cord from the bulb base in the back of the head-light. G270A01HR
HHR5030 HHR5031
6. Remove the dust cover.
HHR5032
7. Push the bulb spring to remove the headlight bulb.