fuel cap Hyundai H-100 Truck 2011 Owner's Manual

1FEATURES OF YOUR HYUNDAI
4
B030B01A-AAT Record Your Key Number A code number is stamped on the number plate that came with the keysto your Hyundai.KEYS
B030A01A-AAT
For greater convenience, the same key operates all the locks in your Hyundai. However, because the doors can be locked without a key, carrying a sparekey is recommended in case you acci- dentally lock one key inside the car.
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B055A02P-GAT LOADING YOUR VEHICLE Never load the luggage and people to exceed GVWR (MLW) and GAWR ofyour vehicle. You can find the GVWR(MLW) and GAWR -maximum loading capacities-on the VIN plate (See page 8-2). The GVWR (Gross Vehicle Weight Rat- ing) or MLW (Maximum Loaded Weight)means total weight of the vehicle, all occupants, fuel and cargo. And GAWR means the maximum weights that thefront and rear axles can endure the weights including vehicle itself weight. WARNING:
Improperly loading your car can se- rious affect its steering and brakingperformance causing a crash in which you may be seriously injured or killed. NOTE: Your warranty does not cover parts or components that fail because ofoverloading.
OUN026060
Type A
B030B01HR
OUN046100L
Type B

1
FEATURES OF YOUR HYUNDAI
5
B030D01HR-GAT Use of key
1. Ignition Switch
2. Front Door (Driver's Door)
3. Front Door (Passenger's Door)
(if installed)
4. Fuel Tank Cap B030D01HR
1
2
3
4
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DOOR LOCKS
B040A01A-AAT
WARNING:
o Unlocked doors can be danger- ous. Before you drive away (es- pecially if there are children in the car), be sure that all the doors are securely closed and lockedso that the doors cannot be inad- vertently opened from the inside. This helps ensure that the doorswill not be opened accidentally. Also, when combined with the proper use of seat belts, lockingthe doors helps keep occupants from being ejected from the car in case of an accident.
o Before opening the door, always look for and avoid oncoming traf-fic.
UNLOCK
HHR2023
LOCK
B040B01HR-GAT Locking and Unlocking Front Doors With a Key
o The door can be locked or unlocked
with a key.
o Lock the door by turning the key
toward the rear of the vehicle and unlock it by turning the key toward the front.
This key number plate should not be left with the keys but kept in a safe place,not in the vehicle. The key number should also be recorded in a place where it can be found in an emergency. If you need additional keys, or if you should lose your keys, your authorizedHyundai dealer can make new keys if you can supply the key number.

1
FEATURES OF YOUR HYUNDAI
29INSTRUMENT CLUSTER
B270A01A-AAT BRAKE PAD WEAR WARNING SOUND The front disc brake pads have wear indicators that should make a high-pitched squealing or scraping noise when new pads are needed. The sound may come and go or be heard all thetime when the vehicle is moving. It may also be heard when the brake pedal is pushed down firmly. Exces-sive rotor damage will result if the worn pads are not replaced. See your Hyundai dealer immediately. The needle on the gauge indicates theapproximate fuel level in the fuel tank. The fuel capacity is given in Section 9.
B280A02A-AAT FUEL GAUGE
HHR2058
B270B01HR-GATPARKING START WARNING SOUND If the vehicle is driven at 10km/h(6mph) for more 2~3 than seconds, the warning chime will sound continuously when theparking brake engaged.
B265A01B-GAT
Fuel Filter Warning Light
This light illuminates when the ignitionswitch is set to the "ON" position andgoes off after the engine has started. If it lights up while the engine is running, it indicates that water has accumu-lated inside the fuel filter. If this hap- pens, remove the water from the fuel
filter. (Refer to "6-28 page")
HHR2015
Without Tachometer
With Tachometer
SB210U1-G OVER SPEED WARNING BUZZER (If Installed) When the car speed is in excess of 120 km/h (75 mph), a buzzer will sound towarn you.

1FEATURES OF YOUR HYUNDAI
30
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B290A02A-AAT ENGINE COOLANT TEMPERA- TURE GAUGE
WARNING:
Never remove the radiator cap when the engine is hot. The engine cool-ant is under pressure and could erupt and cause severe burns. Wait until the engine is cool before re-moving the radiator cap.
The needle on the engine coolant tem-perature gauge should stay in the nor-mal range. If it moves across the dial to "H" (Hot), pull over and stop as soon as possible and turn off the engine. Then open the hood and, after the engine has cooled, check the coolant level and thewater pump drive belt. If you suspect cooling system trouble, have your cool- ing system checked by a Hyundai dealeras soon as possible.
HHR2059
HHR2016
Without Tachometer
With Tachometer
CAUTION:
Avoid driving with a very low fuel level. If you run out of fuel, it could cause the engine to misfire and re-sult in excessive loading of the cata- lytic converter.
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1FEATURES OF YOUR HYUNDAI
48
!WARNING:
o Make sure to refuel your vehicle according to the "Fuel require- ments" suggested in section 1.
o Fuel vapors are dangerous. Be-
fore refueling, always stop theengine and never allow sparks or open flames near the tank area. If you need to replace the tank cap,use a genuine Hyundai replace- ment part. If you open the fuel tank cap dur-ing high ambient temperatures, a slight "pressure sound" may be heard. This is normal and not acause for concern. Whenever you open the fuel tank cap, turn it slowly.
o Automotive fuels are flammable/ explosive materials. When refuel-ing, please note the followingguidelines carefully.
- Before touching the fuel nozzle or
fuel tank cap, have one's hands incontact with metal parts away from the tank neck to discharge static electricity.
FUEL TANK CAP
B560A03HR-GAT
The fuel tank cap is located at the left side of the vehicle body. The fuel tank cap can be unlocked by turning the key counterclockwise.To lock the fuel tank cap, turn it clock- wise until it locks into place. NOTE: If the fuel tank cap will not open because ice has formed around it, tap lightly on the cap to break the iceand release the cap. If necessary, spray around the cap with an ap- proved de-icer fluid (do not use ra-diator anti-freeze) or move the ve- hicle to a warm place and allow the ice to melt. HHR2036
- Do not get back in the vehicle
while refueling. Do not operateanything that can produce static electricity. Static electricity dis- charge can ignite fuel vapors re-sulting in an explosion.
- When using a portable fuel con-
tainer, be sure to place the con-tainer on the ground while refuel- ing. Static electricity discharge from the container can ignite fuelvapors causing a fire. While start- ing refueling, contact should be maintained until the filling is com-plete.
- Do not use cellular phones around
a gas station. The electric currentor electronic interference from cel- lular phones can ignite fuel va- pors causing a fire.
- When refueling, always turn the engine off. Sparks by engine com-partment electrical equipment canignite fuel vapors causing a fire. After refueling, check to make sure the fuel tank cap is securely closed,and then start the engine.
- Do not smoke or try to light ciga-
rettes around a gas station. Auto-motive fuels are flammable.

3
WHAT TO DO IN AN EMERGENCY
5
195/70R15C-6PR 155R12C-8PR 195/70R15C-8PR FRONT
290kPa (42PSI)
- - -
!!
SPARE TIRE
WARNING:
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors andhigh pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious in- jury, if it touch the body. People using pacemakers should not movethan 30cm closer to the ECU or wiring harness within the engine room while engine is running, sincethe high currents in the Common Rail system produce considerable magnetic fields. WARNING:
Do not remove the radiator cap whenthe engine is hot. This can allowcoolant to be blown out of the open- ing and cause serious burns.
6. If you cannot find the cause of the overheating, wait until the engine temperature has returned to nor-mal. Then, if the engine coolant has been lost, carefully add coolant to the reservoir (Page 6-10) to bringthe fluid level in the reservoir up to the halfway mark.
7. Proceed with caution, keeping alert
for further signs of overheating. Ifoverheating happens again, call a Hyundai dealer for assistance.
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5. If the water pump drive belt is broken
or coolant is leaking out, stop the engine immediately and call the near- est Hyundai dealer for assistance. D040A01HR-GAT The following instructions for the FULL SIZE spare tire should be observed: Check inflation pressure as soon as practical after installing the spare tire, and adjust to the specified pressure. The tire pressure should be periodi-cally checked and maintained at the specified pressure while the tire is stored.
Spare Tire PressureCAUTION:
Serious loss of engine coolant indi- cates there is a leak in the coolingsystem and this should be checked as soon as possible by a Hyundai dealer. TIRE SIZE
TIRE INFLATION
PRESSURE REAR-
340kPa (50PSI)440kPa(64PSI)440kPa (64PSI)
Low Deck (STD)Low Deck (DBL) High Deck

5VEHICLE MAINTENANCE REQUIREMENTS
10
F060F01A-AAT
o Vacuum and Crankcase
Ventilation Hoses
Inspect the surface of hoses for evi- dence of heat and/or mechanical dam- age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Particu- lar attention should be paid to examin- ing those hose surfaces nearest tohigh heat sources, such as the ex- haust manifold. Inspect the hose routing to assure that the hoses do not come in contact with any heat source, sharp edges or mov- ing component which might cause heatdamage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make sure they aresecure, and that no leaks are present. Hoses should be replaced immedi- ately if there is any evidence of dete-rioration or damage. F060B01HR-GAT
o Drive Belts
Inspect all drive belts (water pump andalternator) for evidence of cuts, cracks, excessive wear or oiliness, and re- place if necessary. Drive belts shouldbe checked periodically for proper ten- sion and adjusted as necessary. F060E01A-GAT
o Timing Belt
Inspect all parts related with the timing
belt for damage and deformation. Re- place any damaged parts immediately.
F060H01A-AAT
o Air Cleaner Filter
A Genuine Hyundai air cleaner filter isrecommended when the filter is re-placed.
F060G01A-AAT
o Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap
should be inspected at those intervals specified in the maintenance sched- ule. Make sure that a new vapor hoseor fuel filler cap is correctly replaced.
F070B01A-GAT
o Cooling System
Check the cooling system part, suchas radiator, coolant reservoir, hoses and connections for leakage and dam- age. Replace any damaged parts. F070C01A-AAT
o Coolant
The coolant should be changed at the intervals specified in the mainte- nance schedule. F070D01HP-GAT
o Manual Transmission Oil
Inspect the manual transmission oil
according to the maintenance sched- ule. NOTE:
If the oil level is low, check for
possible leaks before adding oil. Do not overfill.

6
DO-IT-YOURSELF MAINTENANCE
3ENGINE COMPARTMENT
1. Power Steering Fluid Reservoir (If Installed)
2. Engine Oil Filler Cap 3. Engine Oil Level Dipstick
4. Fuel Filter
G010B01HR-GAT Diesel Engine (2.6 N/A)
G010B01HR
5. Fuse and Relay Box
6. Radiator CapCAUTION:
To inspect or service the en-gine, first move the front seat.(Refer to " To Access the En- gine" on page 1-12).
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6 DO-IT-YOURSELF MAINTENANCE
4
G010C01HR-GAT Diesel Engine (2.5 TCI)
HHR5001
1. Power Steering Fluid Reservoir (If Installed)
2. Engine Oil Filler Cap 3. Engine Oil Level Dipstick
4. Fuel Filter CAUTION:
o To inspect or service the engine, first move the front seat. (Refer to " To Access the Engine" on page 1-12).
o When inspecting or servic- ing the engine, you shouldhandle tools and other heavy objects carefully so that the plastic cover of theengine is not damaged.
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5. Fuse and Relay Box
6. Radiator Cap

6
DO-IT-YOURSELF MAINTENANCE
27
G350B01HR-GAT BLEEDING THE FUEL SYSTEM
The fuel system should be bled to remove air as described in the illustra-tion if the fuel supply is exhausted during travel, when the fuel filter is replaced, or if the vehicle is not used fora long time.
1. Loosen the air plug at the upper part of the fuel filter.
NOTE: The fuel filter is located under the driver's seat. To bleed the fuel sys- tem, first tilt the driver's seatback forward. (Refer to "To Inspect theEngine Compartment Under the Driver's Seat." on page 1-12.) HHR4046
2. Pump the hand pump until there are
no more bubbles in the fuel coming out of the air plug. When doing this,place a cloth around the air plug to prevent the escaping fuel from spew- ing about.
3. Tighten the air plug when there are no more bubbles in the fuel.
4. Continue pumping until the hand
pump becomes stiff.
5. Finally, check to be sure that there is
no leakage of fuel.If in doubt, consult your nearest au- thorized HYUNDAI dealer. HHR4047
FUEL FILTER
G240A01A-AAT POWER STEERING HOSES It is suggested that you check the power steering hose connections for fluid leakage at regular intervals. The power steering hoses should be re-placed if there is severe surface crack- ing, scuffing or worn spots. Deteriora- tion of the hose could cause prema-ture failure.
It is due to a power steering fluidcharacteristic in extremely cold con-ditions. Recommended Fluid Use PSF-3 type fluid NOTE: Do not start the engine when the power steering oil reservoir is empty.