oil filter Hyundai H-100 Truck 2012 Owner's Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2012, Model line: H-100 Truck, Model: Hyundai H-100 Truck 2012Pages: 217, PDF Size: 9.37 MB
Page 12 of 217
YOUR VEHICLE AT A GLANCE
F12B255A01HR-GAT INDICATOR SYMBOLS ON THE INSTRUMENT CLUSTER * More detailed explanations of these items will be found begining on page 1-26.
Turn Signal Indicator Lights High Beam Indicator Light
Low Oil Pressure Warning Light
Door Ajar Warning Light
Parking Brake/Low Brake Fluid Level Warning Light
Charging System Warning Light Seat Belt Warning Light (If Installed) Fuel Filter Warning Light
Low Fuel Level Warning Light Diesel Pre-heat Indicator Light
Malfunction Indicator Light (If Installed)
Page 35 of 217
1
FEATURES OF YOUR HYUNDAI
23
1. Fuel Gauge
2. Coolant Temperature Gauge
3. Charging System Warning Light
4. Parking Brake/Low Brake Fluid Level Warning Light
5. Turn Signal Indicator Light
6. Seat Belt Warning Light
7. High Beam Indicator Light
8. Digital Clock
9. Malfunction Indicator Light (MIL) (If Installed) 10. Speedometer
11. Digital Clock Reset Switch
12. Door Ajar Warning Light
13. Low Oil Pressure Warning Light
14. Fuel Filter Warning Light
15. Odometer/Trip Odometer
16. Low Fuel Warning Light
17. Diesel Pre-heat Indicator Light
18. Trip Odometer Reset Switch
Page 37 of 217
1
FEATURES OF YOUR HYUNDAI
25
1. Tachometer
2. Charging System Warning Light
3. Parking Brake/Low Brake Fluid Level Warning Light
4. Turn Signal Indicator Light
5. Seat Belt Warning Light
6. High Beam Indicator Light
7. Digital Clock
8. Low Fuel Warning Light
9. Malfunction Indicator Light (MIL) (If Installed)
10. Speedometer 11. Digital Clock Reset Switch
12. Low Oil Pressure Warning Light
13. Door Ajar Warning Light
14. Fuel Filter Warning Light
15. Coolant Temperature Gauge
16. Odometer/Trip Odometer
17. Fuel Gauge
18. Diesel Pre-heat Indicator Light
19. Trip Odometer Reset Switch
Page 143 of 217
5VEHICLE MAINTENANCE REQUIREMENTS
4
F030A01HR-GAT
Except European Community
The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for
all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is determined by whichever occurs first.
F030D02HR-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary SCHEDULED MAINTENANCE
NO. 1 2 3 4 5 6 7 8 9
1011 12 13 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL)ENGINE OIL AND FILTER AIR CLEANER FILTER FUEL FILTER* VALVE CLEARANCE (For 2.6 N/A, 2.5 TCI) INJECTION TIMING (IF EXHAUST GAS INCLUDES BLACK SMOKE) EGR SYSTEM (VALVE, TUBE, HOSE) TIMING BELT (For 2.6 N/A, 2.5 TCI) DRIVE BELT (FOR WATER PUMP AND ALTERNATOR) ENGINE IDLE SPEED FUEL SYSTEM LEAKS INJECTION NOZZLE (IF EXHAUST GAS INCLUDES BLACK SMOKE) VACUUM PUMP AND VACUUM HOSE VACUUM PUMP OIL HOSE
80 64
I
R I I 90 72
R II I I
70 56
I
6048
R I I I I I I
50 40
I
4032
I I I I
30 24
R II I I
20 16
I I I108
I
See Note(1), (2) See Note(3)
Note : (1) 2.6 N/A, 2.5 TCI : For every 5,000 KM or 6 months, whichever occurs first : "R" A2.5 : For every 10,000 KM or 6 months, whichever occurs first : "R"
(2) Republic of South Africa (If the vehicle is lubricated API CH-4 grade or above.): For every 7,500 KM or 6 months, whichever occurs first : "R"
(3) For China, India and Middle East : For every 15,000 KM or 12 months, whichever occurs first : "R" Except China, India and Middle East : For every 45,000 KM or 36 months, whichever occurs first : "R"
(4) Inspect every day. (5) For every 15,000 KM or 12 months, whichever occurs first : "I"
5 4
See Note(4)
KILOMETERS X 1000 MONTHS
See Note(5)
See Note(5)
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5
VEHICLE MAINTENANCE REQUIREMENTS
5
50 40
I I I I I I I I I I
See Note (5)
KILOMETERS X 1000 MONTHS
NO.
1 2 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20 DESCRIPTION
GENERAL MAINTENANCE COOLANT MANUAL TRANSMISSION OIL REAR AXLE OIL CLUTCH / BRAKE PEDAL FREE-PLAY BRAKE OIL RESERVOIR BRAKE HYDRAULIC FLUID FRONT BRAKE PADS FRONT BRAKE CALIPERS / CYLINDERS / DISC REAR BRAKE DRUMS / LININGS / CYLINDERS PARKING BRAKE TIRE CONDITION / PRESSURE EXHAUST SYSTEM / MOUNTING STEERING JOINT / RACK / BOX OIL LEAKS SUSPENSION JOINT / SEALS FRONT WHEEL BEARING COOLANT HOSES BRAKE PIPE CORROSION CLIMATE CONTROL AIR FILTER AIR CONDITIONING REFRIGERANT POWER STEERING PUMP AND HOSES
F030C06HR-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
80 64
R I I I I I I I I I I I I I 90 72
I I I I I I I I I I I
70 56
I I I I I I I I I I
60 48
II I I I I I I I I I I I I I I
40 32
R I I I I I I I I I I I I I
30 24
I I I I I I I I I I I
20 16
I I I I I I I I I I I I I I108
I I I I I I I I I I
54
See Note (1), (2), (3)
Note : (1) At first, replace at 48,000 km (30,000 miles) or 24 months: after that, replace every 40,000 km (25,000 miles) or 24 m onths.
(2) When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at the factory. An improper coolant mixture can result in serious malfunction or engine damage.
(3) For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
(4) Inspect every day.
(5) Clean it every 10,000 km or 6 month or more frequently.
See Note (4)
Page 145 of 217
5VEHICLE MAINTENANCE REQUIREMENTS
6
F040A01HR-GAT
For European Community Only
The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for
all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is determined by whichever occurs first.
NO. 1 2 3 4 5 6 7 8 9
1011 12 13 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL) ENGINE OIL AND FILTER AIR CLEANER FILTER FUEL SYSTEM LEAKS FUEL FILTER* VALVE CLEARANCE EGR SYSTEM (VALVE, TUBE, HOSE) INJECTION TIMING (IF EXHAUST GAS INCLUDES BLACK SMOKE) TIMING BELT DRIVE BELT (FOR WATER PUMP/ALTERNATOR) ENGINE IDLE SPEED INJECTION NOZZLE (IF EXHAUST GAS INCLUDES BLACK SMOKE) VACUUM PUMP AND VACUUM HOSE VACUUM PUMP OIL HOSE
75 60
I I I I I 90 72
R
I I
R I I I I I
60 48
I I I I I I I I I
45 36
R
I I I I
30 24
I I I I I I I I
15 12
I I I I I
7.5
6
KILOMETERS X 1000 MONTHS
F040D03HR-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
See Note (5)
Note : (1) For every 7,500 KM or 6 months, whichever occurs first : "R" (2) Inspect every day.
(3) Inspect every 30,000 km or 18 months; replace every 60,000 km or 36 months
(4) This interval depends on fuel quality. It is applicable only when using a qualified fuel, "EN 590 or equivalent". If the diesel fuel specificationsdon't meet the European standards EN590, replace it more frequently. Consult an authorized HYUNDAI dealer for details. In case of
low engine power or fuel pressure decrease of the fuel filter, replace fuel filter immediately regardless of maintenance schedu le.
(5) For every 20,000 KM : "I" See Note (1)
See Note (2)
See Note (3), (4)
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VEHICLE MAINTENANCE REQUIREMENTS
7
45 36
R I I I I I I I I
15 12
I I I I I I I I I
F040C06HR-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
KILOMETERS X 1000 MONTHS
NO.
1 2 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20 DESCRIPTION
GENERAL MAINTENANCE COOLANT MANUAL TRANSMISSION OIL REAR AXLE OIL CLUTCH / BRAKE PEDAL FREE-PLAY BRAKE OIL RESERVOIR BRAKE HYDRAULIC FLUID FRONT BRAKE PAD FRONT BRAKE CALIPERS/CYLINDERS/DISC REAR BRAKE DRUMS/LININGS/CYLINDERS PARKING BRAKE TIRE CONDITION/PRESSURE EXHAUST SYSTEM/MOUNTING STEERING JOINT/RACK/BOX/OIL LEAKS SUSPENSION JOINT/SEALS FRONT WHEEL BEARING COOLANT HOSES BRAKE PIPE CORROSION CLIMATE CONTROL AIR FILTER AIR CONDITIONING REFRIGERANT POWER STEERING PUMP AND HOSES
75 60
I I I I I I I I I 90 72
R II I I I I I I I I I I I I
60 48
II I I I I I I I I I I I I I I
30 24
I I I I I I I I I I I I I I I
7.5
6
See Note (1), (2), (3)
Note: (1) At first, replace at 100,000 km (62,500 miles) or 60 months: after that, replace every 40,000 km (25,000 miles) or 24 months.
(2) When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at the factory. An improper coolant mixture can result in serious malfunction or engine damage.
(3) For your convenience, it can be replaced prior to it's interval when you do maintenance of other items. (4) Inspect every day. (5) Clean it every 10,000 KM or 6 month, or more frequently.
See Note (4) See Note (5)
Page 147 of 217
5VEHICLE MAINTENANCE REQUIREMENTS
8
F050A04HR-GAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the
chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary MAINTENANCE UNDER SEVERE USAGE CONDITIONS
A, B, C, F, H, JC, E
D, E, F, G
C, D, G, H C, D, G, H C, D, E, F
C, D, E, F, G
C, E
A, C, D, E, F, G, H, I, J
C, E, G, H, I, J
C, E
Except E.C
Engine oil and filter Air cleaner filter Timing belt (For 2.6 N/A, 2.5 TCI) Brake pads, calipers, rotors Rear brake drums and linings Steering gear box, linkage & boots Climate control air filterManual transmission oilRear axle oil (For A2.5) Propeller shaft
MAINTENANCE ITEMMAINTENANCE INTERVALS DRIVING
CONDITION
MAINTENANCE
OPERATION
For E.C Every 3,000 km or 6 months Every 10,000 km or 6 months
2.6 N/A, 2.5TCI
A2.5Every 4,000 km
R R R
II I I
RR I 2.6 N/A, 2.5TCI
A2.5
Every 3,000 km or 6 months More frequently
More frequently
Every 60,000 km or 48 months
More frequently More frequently
More frequently
Every 120,000 km Every 90,000 km
Every 15,000 km or 12 months
Page 149 of 217
5VEHICLE MAINTENANCE REQUIREMENTS
10
!
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
F060M01A-AAT
o Engine Oil and Filter
The engine oil and filter should be
changed at those intervals specified in the maintenance schedule. If the ve- hicle is being driven in severe condi-tions, more frequent oil and filter changes are required.
F060N01HR-GAT
o Valve Clearances
An incorrect valve clearance will not
only result in rough engine operation, but will also cause excessive noiseand reduced engine output.
Inspect valve clearance and adjust as
required while the engine is hot.
See page 9-4 for the valve clearance
description. F060D01TB-GAT
o Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and
connections for leakage and damage. Have a trained technician replace any damaged or leaking parts immediately. F060C01A-AAT
o Fuel Filter
A clogged filter can limit the speed at
which the vehicle may be driven, dam- age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently. After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections. Fuel fil- ters should be installed by trained technicians.
WARNING:
Never work on injection system withengine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors andhigh pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious injury, if it touch the body. People using pacemakers should not move than30cm closer to the ECU or wiring harness within the engine room while engine is running, since thehigh currents in the Common Rail system produce considerable mag- netic fields.
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VEHICLE MAINTENANCE REQUIREMENTS
11
F060F01A-AAT
o Vacuum and Crankcase
Ventilation Hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical dam- age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Particu- lar attention should be paid to examin- ing those hose surfaces nearest tohigh heat sources, such as the ex- haust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact withany heat source, sharp edges or mov- ing component which might cause heatdamage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make sure they aresecure, and that no leaks are present. Hoses should be replaced immedi- ately if there is any evidence of dete-rioration or damage. F060B01HR-GAT
o Drive Belts
Inspect all drive belts (water pump andalternator) for evidence of cuts, cracks, excessive wear or oiliness, and re- place if necessary. Drive belts shouldbe checked periodically for proper ten- sion and adjusted as necessary. F060E01A-GAT
o Timing Belt
Inspect all parts related with the timing
belt for damage and deformation. Re- place any damaged parts immediately.
F060H01A-AAT
o Air Cleaner Filter
A Genuine Hyundai air cleaner filter isrecommended when the filter is re-placed.
F060G01A-AAT
o Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap
should be inspected at those intervals specified in the maintenance sched- ule. Make sure that a new vapor hoseor fuel filler cap is correctly replaced.
F070B01A-GAT
o Cooling System
Check the cooling system part, suchas radiator, coolant reservoir, hoses and connections for leakage and dam- age. Replace any damaged parts. F070C01A-AAT
o Coolant
The coolant should be changed at the intervals specified in the mainte- nance schedule. F070D01HP-GAT
o Manual Transmission Oil Inspect the manual transmission oil according to the maintenance sched- ule. NOTE: If the oil level is low, check for possible leaks before adding oil.Do not overfill.