timing belt Hyundai H-100 Truck 2012 Owner's Manual

5VEHICLE MAINTENANCE REQUIREMENTS
4
F030A01HR-GAT
Except European Community
The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for
all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is determined by whichever occurs first.
F030D02HR-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary SCHEDULED MAINTENANCE
NO. 1 2 3 4 5 6 7 8 9
1011 12 13 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL)ENGINE OIL AND FILTER AIR CLEANER FILTER FUEL FILTER* VALVE CLEARANCE (For 2.6 N/A, 2.5 TCI) INJECTION TIMING (IF EXHAUST GAS INCLUDES BLACK SMOKE) EGR SYSTEM (VALVE, TUBE, HOSE) TIMING BELT (For 2.6 N/A, 2.5 TCI) DRIVE BELT (FOR WATER PUMP AND ALTERNATOR) ENGINE IDLE SPEED FUEL SYSTEM LEAKS INJECTION NOZZLE (IF EXHAUST GAS INCLUDES BLACK SMOKE) VACUUM PUMP AND VACUUM HOSE VACUUM PUMP OIL HOSE
80 64
I
R I I 90 72
R II I I
70 56
I
6048
R I I I I I I
50 40
I
4032
I I I I
30 24
R II I I
20 16
I I I108
I
See Note(1), (2) See Note(3)
Note : (1) 2.6 N/A, 2.5 TCI : For every 5,000 KM or 6 months, whichever occurs first : "R" A2.5 : For every 10,000 KM or 6 months, whichever occurs first : "R"
(2) Republic of South Africa (If the vehicle is lubricated API CH-4 grade or above.): For every 7,500 KM or 6 months, whichever occurs first : "R"
(3) For China, India and Middle East : For every 15,000 KM or 12 months, whichever occurs first : "R" Except China, India and Middle East : For every 45,000 KM or 36 months, whichever occurs first : "R"
(4) Inspect every day. (5) For every 15,000 KM or 12 months, whichever occurs first : "I"
5 4
See Note(4)
KILOMETERS X 1000 MONTHS
See Note(5)
See Note(5)

5VEHICLE MAINTENANCE REQUIREMENTS
6
F040A01HR-GAT
For European Community Only
The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for
all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is determined by whichever occurs first.
NO. 1 2 3 4 5 6 7 8 9
1011 12 13 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL) ENGINE OIL AND FILTER AIR CLEANER FILTER FUEL SYSTEM LEAKS FUEL FILTER* VALVE CLEARANCE EGR SYSTEM (VALVE, TUBE, HOSE) INJECTION TIMING (IF EXHAUST GAS INCLUDES BLACK SMOKE) TIMING BELT DRIVE BELT (FOR WATER PUMP/ALTERNATOR) ENGINE IDLE SPEED INJECTION NOZZLE (IF EXHAUST GAS INCLUDES BLACK SMOKE) VACUUM PUMP AND VACUUM HOSE VACUUM PUMP OIL HOSE
75 60
I I I I I 90 72
R
I I
R I I I I I
60 48
I I I I I I I I I
45 36
R
I I I I
30 24
I I I I I I I I
15 12
I I I I I
7.5
6
KILOMETERS X 1000 MONTHS
F040D03HR-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
See Note (5)
Note : (1) For every 7,500 KM or 6 months, whichever occurs first : "R" (2) Inspect every day.
(3) Inspect every 30,000 km or 18 months; replace every 60,000 km or 36 months
(4) This interval depends on fuel quality. It is applicable only when using a qualified fuel, "EN 590 or equivalent". If the diesel fuel specificationsdon't meet the European standards EN590, replace it more frequently. Consult an authorized HYUNDAI dealer for details. In case of
low engine power or fuel pressure decrease of the fuel filter, replace fuel filter immediately regardless of maintenance schedu le.
(5) For every 20,000 KM : "I" See Note (1)
See Note (2)
See Note (3), (4)

5VEHICLE MAINTENANCE REQUIREMENTS
8
F050A04HR-GAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the
chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary MAINTENANCE UNDER SEVERE USAGE CONDITIONS
A, B, C, F, H, JC, E
D, E, F, G
C, D, G, H C, D, G, H C, D, E, F
C, D, E, F, G
C, E
A, C, D, E, F, G, H, I, J
C, E, G, H, I, J
C, E
Except E.C
Engine oil and filter Air cleaner filter Timing belt (For 2.6 N/A, 2.5 TCI) Brake pads, calipers, rotors Rear brake drums and linings Steering gear box, linkage & boots Climate control air filterManual transmission oilRear axle oil (For A2.5) Propeller shaft
MAINTENANCE ITEMMAINTENANCE INTERVALS DRIVING
CONDITION
MAINTENANCE
OPERATION
For E.C Every 3,000 km or 6 months Every 10,000 km or 6 months
2.6 N/A, 2.5TCI
A2.5Every 4,000 km
R R R
II I I
RR I 2.6 N/A, 2.5TCI
A2.5
Every 3,000 km or 6 months More frequently
More frequently
Every 60,000 km or 48 months
More frequently More frequently
More frequently
Every 120,000 km Every 90,000 km
Every 15,000 km or 12 months

5
VEHICLE MAINTENANCE REQUIREMENTS
11
F060F01A-AAT
o Vacuum and Crankcase
Ventilation Hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical dam- age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Particu- lar attention should be paid to examin- ing those hose surfaces nearest tohigh heat sources, such as the ex- haust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact withany heat source, sharp edges or mov- ing component which might cause heatdamage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make sure they aresecure, and that no leaks are present. Hoses should be replaced immedi- ately if there is any evidence of dete-rioration or damage. F060B01HR-GAT
o Drive Belts
Inspect all drive belts (water pump andalternator) for evidence of cuts, cracks, excessive wear or oiliness, and re- place if necessary. Drive belts shouldbe checked periodically for proper ten- sion and adjusted as necessary. F060E01A-GAT
o Timing Belt
Inspect all parts related with the timing
belt for damage and deformation. Re- place any damaged parts immediately.
F060H01A-AAT
o Air Cleaner Filter
A Genuine Hyundai air cleaner filter isrecommended when the filter is re-placed.
F060G01A-AAT
o Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap
should be inspected at those intervals specified in the maintenance sched- ule. Make sure that a new vapor hoseor fuel filler cap is correctly replaced.
F070B01A-GAT
o Cooling System
Check the cooling system part, suchas radiator, coolant reservoir, hoses and connections for leakage and dam- age. Replace any damaged parts. F070C01A-AAT
o Coolant
The coolant should be changed at the intervals specified in the mainte- nance schedule. F070D01HP-GAT
o Manual Transmission Oil Inspect the manual transmission oil according to the maintenance sched- ule. NOTE: If the oil level is low, check for possible leaks before adding oil.Do not overfill.