belt HYUNDAI I10 2010 Workshop Manual

533
Driving your vehicle
E110700APA
Highway driving
Tires
Adjust the tire inflation pressures to
specification. Low tire inflation pressures
will result in overheating and possible
failure of the tires.
Avoid using worn or damaged tires which
may result in reduced traction or tire fail-
ure.
✽✽NOTICE
Never exceed the maximum tire inflation
pressure shown on the tires.
Fuel, engine coolant and engine oil
High speed travel consumes more fuel
than urban motoring. Do not forget to
check both engine coolant and engineoil.
Drive belt
A loose or damaged drive belt may over-
heat the engine.
WARNING
Underinflated or overinflated tires can cause poor handling,
loss of vehicle control, and sud-den tire failure leading to acci-
dents, injuries, and even death.
Always check tires for proper
inflation before driving. For prop-
er tire pressures, refer to “Tires
and wheels” in section 9.
Driving on tires with no or insuffi- cient tread is dangerous. Worn-out tires can result in loss of
vehicle control, collisions, injury,
and even death. Worn-out tiresshould be replaced as soon as
possible and should never be
used for driving. Always check
the tire tread before driving your
car. For further information and
tread limits, refer to “Tires and
wheels” in section 7.
1VQA1004

What to do in an emergency
6
6
IF THE ENGINE OVERHEATS
F050000APA
If your temperature gauge indicates over-
heating, you experience a loss of power,
or hear loud pinging or knocking, the
engine is probably too hot. If this hap-
pens, you should:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the gear selector lever in P (auto- matic transaxle) or Neutral (manual
transaxle) and set the parking brake. If
the air conditioning is on, turn it off.
3. If engine coolant is running out under the car or steam is coming out from
the hood, stop the engine. Do not openthe hood until the coolant has stopped
running or the steaming has stopped.
If there is no visible loss of engine
coolant and no steam, leave the
engine running and check to be sure
the engine cooling fan is operating. If
the fan is not running, turn the engine
off. 4. Check to see if the water pump drive
belt is missing. If it is not missing,
check to see that it is tight. If the drive
belt seems to be satisfactory, check for
coolant leaking from the radiator,
hoses or under the car. (If the air con-
ditioning had been in use, it is normal
for cold water to be draining from it
when you stop).
5. If the water pump drive belt is broken or engine coolant is leaking out, stop the engine immediately and call the
nearest authorized HYUNDAI dealer
for assistance. 6. If you cannot find the cause of the
overheating, wait until the engine tem-
perature has returned to normal. Then,if coolant has been lost, carefully add
coolant to the reservoir to bring the
fluid level in the reservoir up to the
halfway mark.
7. Proceed with caution, keeping alert for further signs of overheating. If over-heating happens again, call an author-
ized HYUNDAI dealer for assistance.
WARNING
While the engine is running, keep
hair, hands and clothing away from
moving parts such as the fan and
drive belts to prevent injury.
WARNING
Do not remove the radiator cap
when the engine is hot. This can
allow coolant to be blown out of the
opening and cause serious burns.
CAUTION
Serious loss of coolant indicates there is a leak in the cooling systemand this should be checked as soonas possible by an authorized HYUNDAI dealer.

Maintenance
8
7
G030103AUN
At least monthly:
Check coolant level in the engine
coolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn sig-
nals and hazard warning flashers.
Check the inflation pressures of all tires including the spare. G030104AUN
At least twice a year
(i.e., every Spring and Fall):
Check radiator, heater and air condi- tioning hoses for leaks or damage.
Check windshield washer spray and wiper operation. Clean wiper blades
with clean cloth dampened with wash-er fluid.
Check headlight alignment.
Check muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tires and loose wheel lug nuts. G030105APA
At least once a year:
Clean body and door drain holes.
Lubricate door hinges and checks, and
hood hinges.
Lubricate door and hood locks and latches.
Lubricate door rubber weatherstrips.
Check the air conditioning system.
Inspect and lubricate automatic transaxle linkage and controls.
Clean battery and terminals.
Check the brake/clutch fluid level.

Maintenance
10
7
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 1
: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped). Inspect and if n ec-
essary correct or replace.
* 2
: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
* 3
: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
* 4
: Inspect for excessive valve noise and/or engine vibration and adjust if necessary. A qualified technician should perform the op er-
ation.
G040500APA
NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE (FOR EUROPE)
Number of months or driving distance, whichever comes first
Months1224364860728496
Miles×1,0001022.53547.56072.58597.5
Km×1,0001535557595115135155
Drive belts *
1
*2At first, inspect 90,000 km (60,000 miles) or 72 months:
after that, inspect every 30,000 km (20,000 miles) or 24 months
Engine oil and engine oil filter * 3RRRRRRRR
Engine timing belt (1.1L) *2Replace every 135,000 km (85,000 miles) or 108 months
Air cleaner filter IRIRIRIR
Spark plugsRRRR
Valve clearance *2
*4
(1.1L) Inspect every 30,000 km (20,000 miles) or 24 months
MAINTENANCE
INTERVALS
MAINTENANCE ITEM

711
Maintenance
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.*5
: The fuel filter is considered to be maintenance free but periodic inspection is recommended for this maintenance schedule
depends on fuel quality. If there are some important matters like fuel flow restriction, surging, loss of power, hard starting
problem etc, replace the fuel filter immediately regardless of maintenance schedule and consult an authorized HYUNDAI
dealer for details.
NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE (CONT.) (FOR EUROPE)
Number of months or driving distance, whichever comes first
Months1224364860728496
Miles×1,0001022.53547.56072.58597.5
Km×1,0001535557595115135155
Vapor hose and fuel filler capII
Vacuum hoseIIII
Fuel filter *
5II
Fuel lines and hosesII
Cooling systemInspect “Coolant level adjustment and leak” every day
Inspect “Water pump” when replacing the drive belt or timing belt
MAINTENANCE INTERVALS
MAINTENANCE ITEM

Maintenance
14
7
G040600APA
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - GASOLINE ENGINE (FOR EUROPE)
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
I : Inspect and if necessary, adjust, correct, clean or replace R : Replace or change
Engine oil and engine
R A, B, C, D, E,
oil filter F, G, H, I, J
Air cleaner filter R C, E
Spark plugs R B, H
Engine timing belt (1.1L) R Every 90,000 km (60,000 miles) or 72 months B, C, D, E, F, G, I
Manual transaxle fluid R Every 100,000 km (62,000 miles) C, D, E, G, H, I, J
(if equipped)
Automatic transaxle fluid R Every 90,000 km (60,000 miles) A, C, D, E, F,
(if equipped) G, H, I, J
Steering gear rack, I C, D, E, F, G
linkage and boots
Maintenance item Maintenance
operation Maintenance intervals
Driving condition
Replace more frequently depending on the condition
At first, replace every 7,500 km (4,600 miles) or 6 months :
after that, replace every 10,000 km (6,000 miles) or 6 months
Inspect more frequently depending on the condition
Replace more frequently depending on the condition

Maintenance
16
7
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 1
: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped). Inspect and if n ec-
essary correct or replace.
* 2
: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
* 3
: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
** : Driving in summer season temperature over 40°C (104°F - SAUDI, UAE, OMAN, KUWAIT, BAHRAIN, QATAR, IRAN,YEMEN ETC) or driving over 170 km/h (106 mile/h) must conform the severe driving condition.
MAINTENANCE INTERVALS
MAINTENANCE ITEM
Replace every 40,000 km (25,000 miles) * 3
G040100APA
NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE (EXCEPT EUROPE)
Replace every 10,000 km (6,000 miles) or 12 months **
Replace every 50,000 km (3,000 miles) or 6 months
Replace every 135,000 km (85,000 miles) or 108 months
Number of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 10 20 30 40 50 60 70 80
Km×1,000 15 30 45 60 75 90 105 120
Drive belts * 1
IIII
Engine oil and For Middle East
For China
engine oil filter * 2
Except Middle East,China R R R R R R R R
Engine timing belt (1.1L)
Air cleaner filter For China, India, Middle East R R R R R R R R
Except China, India, Middle East I I R I I R I I
Spark plugs

717
Maintenance
NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE (CONT.) (EXCEPT EUROPE)
MAINTENANCEINTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 10 20 30 40 50 60 70 80
Km×1,000 15 30 45 60 75 90 105 120
Valve clearance * 4
(
1.1L)II I I
Vapor hose and fuel filler cap II
Vacuum hose IIII
Fuel filter * 5
IRIR
Fuel lines and hoses II
Cooling system
Inspect “Coolant level and leak” every day
Inspect “Water pump” when replacing the drive belt or timing belt
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 4
: Inspect for excessive valve noise and/or engine vibration and adjust if necessary. An authorized HYUNDAI dealer should per-
form the operation.
* 5
: The fuel filter is considered to be maintenance free but periodic inspection is recommended for this maintenance schedule
depends on fuel quality. If there are some important matters like fuel flow restriction, surging, loss of power, hard starting p rob-
lem etc, replace the fuel filter immediately regardless of maintenance schedule and consult an authorized HYUNDAI dealer for
details.

Maintenance
20
7
G040200APA
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - GASOLINE ENGINE (EXCEPT EUROPE)
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
I : Inspect and if necessary, adjust, correct, clean or replace R : Replace or change
Engine oil and For Middle East, China R Every 5,000 km (3,000 miles) or 6 months A, B, C, D, E,
engine oil filter Except Middle East, China R Ever y 7,500 km (4,600 miles) or 6 months F, G, H, I, J
Air cleaner filter R C, E
Spark plugs R B, H
Engine timing belt (1.1L) R Every 90,000 km (60,000 miles) or 72 months B, C, D, E, F, G, I
Manual transaxle fluid (if equipped) R Every 100,000 km (62,000 miles) C, D, E, G, H, I, J
Automatic transaxle fluid (if equipped) R Every 100,000 km (62,000 miles) A, C, D, E, F,
G, H, I, J
Steering gear rack, linkage and boots I C, D, E, F, G
Maintenance itemMaintenance
operation Maintenance intervals
Driving condition
Replace more frequently
depending on the condition
Inspect more frequently
depending on the condition Replace more frequently
depending on the condition

Maintenance
22
7
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
G050100APA Engine oil and filter
The engine oil and filter (including drain
plug gasket) should be changed at the
intervals specified in the maintenance
schedule. If the car is being driven in
severe conditions, more frequent oil andfilter changes are required.
G050200AUN Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically forproper tension and adjusted as neces-
sary. G050500AUN Timing belt (if equipped)
Inspect all parts related to the timing belt
for damage and deformation. Replace
any damaged parts immediately. G050300AEN
Fuel filter (cartridge) A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. Fuel filters should be
installed by an authorized HYUNDAI
dealer.G050400AEN
Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and con-
nections for leakage and damage. Have
an authorized HYUNDAI dealer replace
any damaged or leaking parts immedi-
ately.