engine HYUNDAI I20 2012 Owners Manual

F4FOREWORD
Thank you for choosing Hyundai. We are pleased to welcome you to the growing number of discriminating people who drive
Hyundais. The advanced engineering and high-quality construction of each Hyundai we build is something of which we're very
proud.
Your Owner's Manual will introduce you to the features and operation of your new Hyundai. It is suggested that you read it care-
fully because the information it contains can contribute greatly to the satisfaction you receive from your new car.
The manufacturer also recommends that all service and maintenance on your car be performed by an authorized Hyundai deal-
er. Hyundai dealers are prepared to provide high-quality service, maintenance and any other assistance that may be required.
HYUNDAI MOTOR INDIA
Note: Because future owners will also need the information included in this manual, if you sell this Hyundai, please leave the man-
ual in the vehicle for their use. Thank you.
Copyright 2008 Hyundai Motor India. All rights reserved. No part of this publication may be reproduced, stored in any retrieval
system or transmitted in any form or by any means without the prior written permission of Hyundai Motor India.
CAUTION
Severe engine and transaxle damage may result from the use of poor quality fuels and lubricants that do not meet Hyundai
specifications. You must always use high quality fuels and lubricants that meet the specifications listed on Page 9-4 in the
Vehicle Specifications section of the Owner's Manual.

Introduction
2 1
A010000AHM
We want to help you get the greatest
possible driving pleasure from your vehi-
cle. Your Owner’s Manual can assist you
in many ways. We strongly recommend
that you read the entire manual. In order
to minimize the chance of death or injury,
you must read the WARNING and CAU-
TION sections in the manual.
Illustrations complement the words in this
manual to best explain how to enjoy your
vehicle. By reading your manual, you
learn about features, important safety
information, and driving tips under vari-
ous road conditions.
The general layout of the manual is pro-
vided in the Table of Contents. Use the
index when looking for a specific area or
subject; it has an alphabetical listing of all
information in your manual.
Sections: This manual has eight sections
plus an index. Each section begins with a
brief list of contents so you can tell at a
glance if that section has the information
you want.You’ll find various WARNING’s,
CAUTION’s, and NOTICE’s in this manu-
al. These were prepared to enhance your
personal safety. You should carefully read
and follow ALL procedures and recom-
mendations provided in these
WARNING’s, CAUTION’s and NOTICE’s.
✽ NOTICE
A NOTICE indicates interesting or help-
ful information is being provided.
Gasoline engine
A020101AFD
Unleaded
For Europe
For the optimal vehicle performance, we
recommend you to use unleaded gaso-
line with an octane rating of RON
(Research Octane Number) 95 /AKI (Anti
Knock Index) 91 or higher.
You may use unleaded gasoline with an
octane rating of RON 91~94/AKI 87~90
but it may result in slight performance
reduction of the vehicle.
Except Europe
Your new vehicle is designed to use only
unleaded fuel having an Octane Rating
of RON (Research Octane Number) 91 /
AKI (Anti-Knock Index) 87 or higher.
Your new vehicle is designed to obtain
maximum performance with UNLEADED
FUEL, as well as minimize exhaust emis-
sions and spark plug fouling.
HOW TO USE THIS MANUAL
WARNING
A WARNING indicates a situation in
which harm, serious bodily injury or
death could result if the warning is
ignored.
CAUTION
A CAUTION indicates a situation in
which damage to your vehicle could
result if the caution is ignored.
FUEL REQUIREMENTS

13
Introduction
A020102APB
Leaded (if equipped)
For some countries, your vehicle is
designed to use leaded gasoline. When
you are going to use leaded gasoline,
ask an authorized HYUNDAI dealer
whether leaded gasoline in your vehicle
is available or not.
Octane Rating of leaded gasoline is
same with unleaded one.
A020103APB
Gasoline containing alcohol and
methanol
Gasohol, a mixture of gasoline and
ethanol (also known as grain alcohol),
and gasoline or gasohol containing
methanol (also known as wood alcohol)
are being marketed along with or instead
of leaded or unleaded gasoline.
Do not use gasohol containing more than
10% ethanol, and do not use gasoline or
gasohol containing any methanol. Either
of these fuels may cause drivability prob-
lems and damage the fuel system.
Discontinue using gasohol of any kind if
drivability problems occur.Vehicle damage or driveability problems
may not be covered by the manufactur-
er’s warranty if they result from the use
of:
1. Gasohol containing more than 10%
ethanol.
2. Gasoline or gasohol containing
methanol.
3. Leaded fuel or leaded gasohol.
(Except for vehicle designed to use
leaded gasoline for some countries)
CAUTION
NEVER USE LEADED FUEL. The
use of leaded fuel is detrimental to
the catalytic converter and will
damage the engine control sys-
tem’s oxygen sensor and affect
emission control.
Never add any fuel system cleaning
agents to the fuel tank other than
what has been specified. (Consult
an authorized HYUNDAI dealer for
details.)
WARNING
• Do not "top off" after the nozzle
automatically shuts off when
refueling.
• Always check that the fuel cap is
installed securely to prevent fuel
spillage in the event of an acci-
dent.
CAUTION
Never use gasohol which contains
methanol. Discontinue use of any
gasohol product which impairs dri-
vability.

Introduction
4 1
A020104AEN
Use of MTBE
HYUNDAI recommends avoiding fuels
containing MTBE (Methyl Tertiary Butyl
Ether) over 15.0% vol. (Oxygen Content
2.7% weight) in your vehicle.
Fuel containing MTBE over 15.0% vol.
(Oxygen Content 2.7% weight) may
reduce vehicle performance and produce
vapor lock or hard starting.
A020105APA
Do not use methanol
Fuels containing methanol (wood alco-
hol) should not be used in your vehicle.
This type of fuel can reduce vehicle per-
formance and damage components of
the fuel system.
A020106AEN


Gasolines for cleaner air
To help contribute to cleaner air,
HYUNDAI recommends that you use
gasolines treated with detergent addi-
tives, which help prevent deposit forma-
tion in the engine. These gasolines will
help the engine run cleaner and enhance
performance of the Emission Control
System.

A020107AUN
Operation in foreign countries
If you are going to drive your vehicle in
another country, be sure to:
• Observe all regulations regarding reg-
istration and insurance.
• Determine that acceptable fuel is avail-
able.
Diesel engine
A020201AHM
Diesel fuel
Diesel engine must be operated only on
commercially available diesel fuel that
complies with EN 590 or comparable
standard. (EN stands for "European
Norm"). Do not use marine diesel fuel,
heating oils, or non-approved fuel addi-
tives, as this will increase wear and
cause damage to the engine and fuel
system. The use of non-approved fuels
and / or fuel additives will result in a limi-
tation of your warranty rights.
CAUTION
Your New Vehicle Limited Warranty
may not cover damage to the fuel
system and any performance prob-
lems that are caused by the use of
fuels containing methanol or fuels
containing MTBE (Methyl Tertiary
Butyl Ether) over 15.0% vol.
(Oxygen Content 2.7% weight.)
CAUTION
Your New Vehicle Limited Warranty
may not cover damage to the fuel
system and performance problems
that are caused by the use of
methanol or fuels containing
methanol.

15
Introduction
Diesel fuel of 52 to 54 cetane is used in
your vehicle. If two types of diesel fuel
are available, use summer or winter fuel
properly according to the following tem-
perature conditions.
• Above -5°C(23°F) ... Summer type
diesel fuel.
• Below -5°C(23°F) ... Winter type diesel
fuel.
Watch the fuel level in the tank very care-
fully : If the engine stops through fuel fail-
ure, the circuits must be completely
purged to restart.A020202AUN
Biodiesel
Commercially supplied biodiesel blends
of no more than 5% biodiesel, commonly
known as "B5 biodiesel" may be used in
your vehicle if it meets EN 14214 or
equivalent specifications. (EN stands for
"European Norm"). The use of biofuels
made from rapeseed methyl ester
(RME), fatty acid methyl ester (FAME),
vegetable oil methyl ester (VME) etc. or
mixing diesel with biodiesel will cause
increased wear or damage to the engine
and fuel system. Repair or replacement
of worn or damaged components due to
the use of non approved fuels will not be
covered by the manufactures warranty.
A030000AUN
No special break-in period is needed. By
following a few simple precautions for the
first 1,000 km (600 miles) you may add to
the performance, economy and life of
your vehicle.
• Do not race the engine.
• While driving, keep your engine speed
(rpm, or revolutions per minute)
between 2,000 rpm and 4,000 rpm.
• Do not maintain a single speed for long
periods of time, either fast or slow.
Varying engine speed is needed to
properly break-in the engine.
• Avoid hard stops, except in emergen-
cies, to allow the brakes to seat prop-
erly.
• Don't let the engine idle longer than 3
minutes at one time.
• Don't tow a trailer during the first 2,000
km (1,200 miles) of operation.
CAUTION
• Do not let any gasoline or water
enter the tank. This would make it
necessary to drain it out and to
bleed the lines to avoid jamming
the injection pump and damaging
the engine.
• In winter, in order to cut down
incidents due to freezing, paraffin
oil may be added to the fuel if the
temperature drops to below -
10°C(50°F). Never use more than
20% paraffin oil.
CAUTION
• Never use any fuel, whether
diesel or B5 biodiesel that fails to
meet the latest petroleum indus-
try specification.
• Never use any fuel additives or
treatments that are not recom-
mended or approved by the vehi-
cle manufacturer.
VEHICLE BREAK-IN PROCESS

Introduction
6 1
A050000APB
INDICATOR SYMBOLS ON THE INSTRUMENT CLUSTER
Door and tailgate open position
indicator*
Seat belt warning light
High beam indicator
Low beam indicator
Turn signal indicator
Front fog light indicator*
Rear fog light indicator*
ABS warning light*
Parking brake & Brake fluid
warning light
Engine oil pressure warning
light
Charging system warning light
ESP indicator*
ESP OFF indicator*
Malfunction indicator*
Air bag warning light*
Immobilizer indicator*
Low fuel level warning light
Glow indicator (Diesel only)
Fuel filter warning light
(Diesel only)
Electric power steering (EPS)
system warning light*
❈For more detailed explanations, refer to section 4, “Instrument cluster”.
* : if equipped
TPMS (Tire Pressure Monitoring
System) malfunction indicator*
Low tire pressure telltale*
Low tire pressure position tell-
tale*
Door ajar warning light*
Tailgate open warning light*
O/D OFF indicator*
O/D
OFF

2
Interior overview / 2-2
Instrument panel overview / 2-3
Engine compartment / 2-4
Your vehicle at a glance

Your vehicle at a glance
4 2
ENGINE COMPARTMENT
1. Engine coolant reservoir ...................7-32
2. Engine oil filler cap ...........................7-30
3. Brake/clutch fluid reservoir ...............7-34
4. Air cleaner.........................................7-39
5. Fuse box ...........................................7-62
6. Positive battery terminal ...................7-46
7. Negative battery terminal..................7-46
8. Windshield washer fluid reservoir .....7-37
9. Radiator cap .....................................7-33
10. Engine oil dipstick ...........................7-30
11. Automatic transaxle dipstick* ..........7-35
* : if equipped
B030000APB
■Gasoline Engine
OPB009003R
❈The actual engine room in the vehicle may differ from the illustration.

25
Your vehicle at a glance
1. Engine coolant reservoir ...................7-32
2. Engine oil filler cap ...........................7-30
3. Brake/clutch fluid reservoir ...............7-34
4. Air cleaner.........................................7-39
5. Fuse box ...........................................7-61
6. Positive battery terminal ...................7-46
7. Negative battery terminal..................7-46
8. Windshield washer fluid reservoir .....7-37
9. Radiator cap .....................................7-33
10. Engine oil dipstick ...........................7-30
11. Fuel filter .........................................7-38
■Diesel Engine
OPB079001R
❈The actual engine room in the vehicle may differ from the illustration.

Safety system of your vehicle
12 3
9. To use the rear seat, lift the seatback
and replace the headrest on the seat-
back.
10. Push the seatback firmly until it clicks
into place. Make sure the seatback is
locked in place.
11. Return the seat cushion to the origi-
nal position by pushing down the seat
cushion. Make sure the seat cushion
is locked in place.
12. Return the rear seat belt to the prop-
er position.
WARNING
When you return the rear seatback
to its upright position after being
folded down:
Be careful not to damage the seat
belt webbing or buckle. Do not
allow the seat belt webbing or
buckle to get caught or pinched in
the rear seat. Ensure that the seat-
back is completely locked into its
upright position by pushing on the
top of the seatback. Otherwise, in
an accident or sudden stop, the
seat could fold down and allow
cargo to enter the passenger com-
partment, which could result in
serious injury or death.
CAUTION- Rear seat belts
When returning the rear seatbacks
to the upright position, remember
to return the rear shoulder belts to
their proper position.
WARNING- Cargo
Cargo should always be secured to
prevent it from being thrown about
the vehicle in a collision and caus-
ing injury to the vehicle occupants.
Do not place objects in the rear
seats, since they cannot be proper-
ly secured and may hit the front
seat occupants in a collision.
WARNING - Cargo loading
Make sure the engine is off, the
automatic transaxle is in P (Park)
and the parking brake is applied
whenever loading or unloading
cargo. Failure to take these steps
may allow the vehicle to move if the
shift lever is inadvertently moved to
another position.