petrol HYUNDAI I20 2020 User Guide

5-11
05
Electric Power Steering
(EPS) Warning Light
This warning light illuminates:
• Once you set the ignition switch or
Engine Start/Stop button to the ON
position.
- It illuminates for approximately 3
seconds and then goes off.
• When there is a malfunction with the
EPS.
In this case, we recommend that you
have the vehicle inspected by an
authorized HYUNDAI dealer.
Malfunction Indicator
Lamp (MIL)
This warning light illuminates:
• Once you set the ignition switch or
Engine Start/Stop button to the ON
position.
- It illuminates for approximately 3
seconds and then goes off.
• When there is a malfunction with the
emission control system.
In this case, we recommend that you
have the vehicle inspected by an
authorized HYUNDAI dealer.
NOTICE
- Malfunction Indicator Lamp (MIL)
Driving with the Malfunction Indicator
Lamp (MIL) on may cause damage to
the emission control systems which
could effect drivability and/or fuel
economy.
NOTICE
- Petrol Engine
If the Malfunction Indicator Lamp
(MIL) illuminates, potential catalytic
converter damage is possible which
could result in loss of engine power.
In this case, we recommend that you
have the vehicle inspected by an
authorized HYUNDAI dealer as soon as
possible.
NOTICE
- Diesel Engine
If the Malfunction Indicator Lamp
(MIL) blinks, some error related to the
injection quantity adjustment occurs
which could result in loss of engine
power, combustion noise and poor
emission.
In this case, we recommend that
you have the engine control system
inspected by an authorized HYUNDAI
dealer.

6-39
06
Fuel filler door
Opening the fuel filler door
OBC3050027OBC3050027
1. Turn the engine off.
2. Ensure the driver’s door is unlocked.
3. Push the fuel filler door gently on
the “markings” (near the 3o‘clock
position.)
OBI3050016OBI3050016
3. Pull the fuel filler door out (1) to fully
open.
4. To remove the fuel tank cap (2), turn
it counterclockwise. You may hear a
hissing noise as the pressure inside
the tank equalizes.
5. Place the cap on the fuel filler door (3).
WARNING
• Your diesel vehicle is equipped with
the specially-designed breakaway
valve inside the filler inlet to prevent
accidental fuel blending with petrol.
The fuel inlet of your diesel vehicle
cannot be fitted with a standard
petrol nozzle. Do not forcefully insert
a standard petrol nozzle into the filler
inlet of your diesel vehicle. It may
damage your vehicle.
• Some gas stations may still use
standard petrol nozzles for diesel
refueling. If you find that a diesel
nozzle is narrower than the fuel
filler inlet diameter of your diesel
vehicle, we recommend you to find/
visit another gas station, which
is equipped with standard diesel
nozzles.
• Fully insert a standard diesel nozzle
into the filler inlet to open the
breakaway valve. If the nozzle is not
fully inserted into the filler inlet, it
causes diesel fuels to flow out of the
fuel tank.
i Information
If the fuel filler door does not open
because ice has formed around it, tap
lightly or push on the door to break the
ice and release the door. Do not pry on the
door. If necessary, spray around the door
with an approved de-icer fluid (do not use
radiator anti-freeze) or move the vehicle
to a warm place and allow the ice to melt.

6-40
Convenient features
Closing the fuel filler door
1. To install the fuel tank cap (2), turn it
clockwise until it “clicks” once. This
indicates that the cap is securely
tightened.
2. Close the fuel filler door (1) and push it
lightly and make sure that it is securely
closed.
WARNING
Petrol is highly flammable and
explosive. Failure to follow these
guidelines may result in SERIOUS
INJURY or DEATH:
• Read and follow all warnings posted
at the gas station.
• Before refueling, note the location
of the Emergency Petrol Shut-Off,if
available, at the gas station.
• Before touching the fuel nozzle, you
should eliminate the potential build-
up of static electricity by touching
a metal part of the vehicle, a safe
distance away from the fuel filler
neck, nozzle, or other gas source,
with your bare hand.
• Do not use cellular phones while
refueling. Electric current and/or
electronic interference from cellular
phones can potentially ignite fuel
vapors and cause a fire. • Do not get back into a vehicle
once you have begun refueling.
You can generate a buildup of
static electricity by touching,
rubbing or sliding against any item
or fabric capable of producing
static electricity. Static electricity
discharge can ignite fuel vapors
causing a fire. If you must re-enter
the vehicle, you should once again
eliminate potentially dangerous
static electricity discharge by
touching a metal part of the vehicle,
away from the fuel filler neck, nozzle
or other petrol source, with your bare
hand.
• When using an approved portable
fuel container, be sure to place the
container on the ground prior to
refueling. Static electricity discharge
from the container can ignite fuel
vapors causing a fire. Once refueling
has begun, contact between your
bare hand and the vehicle should
be maintained until the filling is
complete.
• Use only approved portable plastic
fuel containers designed to carry and
store petrol.

6-41
06
• When refueling, always move the
shift lever to the P (Park) position (for
Intelligent Manual Transmission) or
first gear or R (Reverse, for manual
transmission), set the parking brake,
and place the ignition switch to the
LOCK/OFF position. Sparks produced
by electrical components related
to the engine can ignite fuel vapors
causing a fire.
• Do not use matches or a lighter and
do not smoke or leave a lit cigarette
in your vehicle while at a gas station,
especially during refueling.
• Do not over-fill or top-off your
vehicle tank, which can cause petrol
spillage.
• If a fire breaks out during refueling,
leave the vicinity of the vehicle, and
immediately contact the manager
of the gas station and then contact
the local fire department. Follow any
safety instructions they provide.
• If pressurized fuel sprays out, it can
cover your clothes or skin and thus
subject you to the risk of fire and
burns. Always remove the fuel cap
carefully and slowly. If the cap is
venting fuel or if you hear a hissing
sound, wait until the condition stops
before completely removing the cap.
• Always check that the fuel cap is
installed securely to prevent fuel
spillage in the event of an accident.i Information
• Make sure to refuel your vehicle
according to the “Fuel Requirements”
suggested in the 1 chapter.
• Do not spill fuel on the exterior surfaces
of the vehicle. Any type of fuel spilled
on painted surfaces may damage the
paint.
NOTICE
If the fuel filler cap requires
replacement, use only a genuine
HYUNDAI cap or the equivalent
specified for your vehicle. An incorrect
fuel filler cap can result in a serious
malfunction of the fuel system or
emission control system.

7-7
07
Starting the engine
WARNING
• Always wear appropriate shoes when
operating your vehicle. Unsuitable
shoes, such as high heels, ski boots,
sandals, flip-flops, etc., may interfere
with your ability to use the brake,
accelerator and clutch pedals.
• Do not start the vehicle with the
accelerator pedal depressed. The
vehicle can move and lead to an
accident.
• Wait until the engine rpm is normal.
The vehicle may suddenly move if the
brake pedal is released when the rpm
is high.
Starting the petrol engine
Vehicle with Manual transmission:
1. Make sure the parking brake is
applied.
2. Make sure the shift lever is in N
(Neutral).
3. Depress the clutch and brake pedals.
4. Turn the ignition switch to the START
position. Hold the key (maximum of
10 seconds) until the engine starts and
release it. Vehicle with Intelligent Manual
Transmission :
1. Make sure the parking brake is
applied.
2. Depress the brake pedal fully and shift
the transmission into Neutral.
3. Keep the brake pedal depressed while
turning the ignition switch to the start
position.
If you turn the ignition switch to the
start position without depressing the
brake pedal, the engine will not start,
and it will be displayed on the cluster
as in the following pop-up.
OQXI040332OQXI040332
When the shift lever is not placed in
P (Park) or N (Neutral), the following
popup will be displayed on the cluster.
OBI3070018OBI3070018

7-12
Driving your vehicle
Starting the engine
WARNING
• Always wear appropriate shoes when
operating your vehicle. Unsuitable
shoes, such as high heels, ski boots,
sandals, flip-flops, etc., may interfere
with your ability to use the brake,
accelerator and clutch pedals.
• Do not start the vehicle with the
accelerator pedal depressed. The
vehicle can move and lead to an
accident.
• Wait until the engine rpm is normal.
The vehicle may suddenly move if the
brake pedal is released when the rpm
is high.
i Information
• The engine will start by pressing the
Engine Start/Stop button, only when the
smart key is in the vehicle.
• Even if the smart key is in the vehicle,
if it is far away from the driver, the
engine may not start.
• When the Engine Start/Stop button is in
the ACC or ON position, if any door is
open, the system checks for the smart
key. If the smart key is not in the
vehicle, the “
” indicator will blink
and the warning “Key not in vehicle”
will come on, and if all doors are closed,
the chime will also sound for about 5
seconds. The indicator will turn off
while the vehicle is moving. Keep the
smart key in the vehicle when using the
ACC position or if the vehicle engine is
ON.
Starting the petrol engine
Vehicle with Manual transmission:
1. Always carry the smart key with you.
2. Make sure the parking brake is
applied.
3. Make sure the shift lever is in N
(Neutral).
4. Depress the clutch and brake pedals.
5. Press the Engine Start/Stop button.
Vehicle with Intelligent Manual
Transmission :
1. Make sure the parking brake is
applied.
2. Depress the brake pedal fully and shift
the transmission into Neutral.
3. Keep the brake pedal depressed while
turning the ignition switch to the start
position.
If you turn the ignition switch to the
start position without depressing the
brake pedal, the engine will not start,
and it will be displayed on the cluster
as in the following pop-up.
OQXI040332OQXI040332

Engine compartment .................................................................................... 10-4
Maintenance services
................................................................................... 10-6
Owner’s responsibility ............................................................................................ 10-6
Owner maintenance precautions........................................................................... 10-6
Owner maintenance ..................................................................................... 10-8
Owner maintenance schedule ............................................................................... 10-8
Scheduled maintenance service ................................................................ 10-10
Normal maintenance schedule - petrol engine .................................................... 10-11
Maintenance under severe usage conditions - petrol engine
............................ 10-15
Normal maintenance schedule - diesel engine ....................................................10-17
Maintenance under severe usage conditions - diesel engine ............................10-20
Explanation of scheduled maintenance items ..........................................10-24
Engine oil
..................................................................................................... 10-26
Checking the engine oil level (Petrol Engine) .......................................................10-28
Checking the engine oil level (Diesel Engine) ......................................................10-29
Changing the engine oil and filter
......................................................................... 10-31
Engine coolant .............................................................................................10-32
Checking the coolant level .................................................................................... 10-32
Recommended engine coolant .............................................................................10-34
Changing the coolant
............................................................................................10-34
Brake/clutch fluid ........................................................................................10-35
Checking the brake/clutch fluid level ................................................................... 10-35
Intelligent Manual Transmission (iMT) System actuator fluid .................. 10-37
Checking the iMT system actuator fluid level ...................................................... 10-37
Washer fluid ................................................................................................ 10-38
Checking the washer fluid level ............................................................................10-38
Parking brake .............................................................................................. 10-39
Checking the parking brake ..................................................................................10-39
Fuel filter (for diesel) ................................................................................... 10-40
Draining water from fuel filter .............................................................................. 10-40
Fuel filter cartridge replacement
......................................................................... 10-40
Air cleaner .................................................................................................... 10-41
Filter replacement .................................................................................................. 10-41
Climate control air filter.............................................................................. 10-43
Filter inspection ..................................................................................................... 10-43
Filter replacement ................................................................................................. 10-43
10. Maintenance
10

10-4
Maintenance
1. Engine coolant reservoir
2. Engine oil filler cap
3. Brake/clutch* fluid reservoir
4. Air cleaner
5. Fuse box 6. Battery
7. Windshield washer fluid reservoir
8. Radiator cap
9. Engine oil dipstick
ENGINE COMPARTMENT
The actual engine room in the vehicle may differ from the illustration.
OBI3090001/OBC3090003ROBI3090001/OBC3090003R
„„Petrol Engine (Kappa 1.0 T-GDI)Petrol Engine (Kappa 1.0 T-GDI)
„„Petrol Engine (Smartstream G1.2)Petrol Engine (Smartstream G1.2)

10-12
Maintenance
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
ENGINE BAY
Engine oil & filter *
1 *2 *3
I RRRRRRRR
Drive beltAt first, Inspect 90,000km or 72 months after that,
Inspect every 30,000km or 24 month
Air cleaner filter 1.0 T-GDI C C R C R C R C C
S
martstream G1.2
CCCRCCRCC
Battery condition & specific gravity IIIIIIIII
Spark Plugs *
10
1.0 T-GDI Replace at every 70,000 kmsSmartstream G1.2
Replace at every 150,000 kms
Valve clearance *
4
Inspect at every 90,000 kms or 108 months
Vaccum Hose - - - I - - I - I
Idler / damper pulley/Adj. Bolt Inspect when replacing the drive belt or timing belt/chain
Brake/Clutch fluid Replace @ every 40,000 kms or 3 years
Engine Coolant (topup & specify gravity) *
5
Inspect at every service;
Replace first at 100,000 Km or 60 months ; then at every 30,000 Km or 24 months
Manual transaxle fluid *
6
------ I --
Dual Clutch transaxle fluid (if equipped)*
6
------ I --
MT system actuator fluid (if equipped) *
6
-R-R R-R
Intelligent Var. transaxle fluid (if equipped)*
6
-- -- I ---
I : Inspect and if necessary adjust,top-up, clean or replaceC : Clean and Replace if necessary R : Replace
NORMAL MAINTENANCE SCHEDULE - PETROL ENGINE (CONT.)

10-13
10
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
VEHICLE ON FLOOR
Wiper (wiper blade , washer fluid) I IIIIIIII
Brake/Clutch (Pedal free play/Pipes/Hoses/
Connectors)IIIIIIIII
Fuel filler cap -IIIIIIII
Climate control air filter I C R C R C R C R
Check AC system (refrigerant/Compressor) I IIIIIIII
Cooling system (water pump,hoses) & leakage I I IIIIIII
VEHICLE ON LIFT
Steering gear rack, linkage and bootsIIIIIIIII
Exhaust systemIIIIIIII
Fuel filter*8-----R---
Fuel tank air filter Not Applicable
Front & rear suspension (linkages & ball joints)------
I-I
I : Inspect and if necessary adjust,top-up, clean or replace
R : ReplaceC : Clean and Replace if necessaryNORMAL MAINTENANCE SCHEDULE - PETROL ENGINE (CONT.)