transmission HYUNDAI I20 2020 Workshop Manual

9-21
09
Towing service
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DollyDolly
DollyDolly
If emergency towing is necessary,
we recommend having it done by
an authorized HYUNDAI dealer or a
commercial tow-truck service. Proper
lifting and towing procedures are
necessary to prevent damage to the
vehicle. The use of wheel dollies or
flatbed is recommended.
It is acceptable to tow the vehicle with
the rear wheels on the ground (without
dollies) and the front wheels off the
ground. If any of the loaded wheels or
suspension components are damaged or
the vehicle is being towed with the front
wheels on the ground, use a towing dolly
under the front wheels.
When being towed by a commercial tow
truck and wheel dollies are not used, the
front of the vehicle should always be
lifted, not the rear.

NOTICE
• Do not tow the vehicle with 4 wheels
on the ground (such as dinghy towing
behind a motorhome or other motor
vehicle) as this can seriously damage
the Transmission.
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• Do not tow the vehicle with the front
wheels on the ground as this may
cause damage to the vehicle and the
Transmissions.
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• Do not tow with sling-type
equipment. Use a wheel lift or flatbed
equipment.
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TOWING

9-22
Emergency situations
When towing your vehicle in an
emergency without wheel dollies:
1. Place the ignition switch in the ACC
position.
2. Place the shift lever in N (Neutral).
3. Release the parking brake.
NOTICE
Failure to place the shift lever in N
(Neutral) when being towed with the
front wheels on the ground can cause
internal damage to the transmission.
Removable towing hook
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„„5 Door5 Door
1. Open the tailgate/trunk, and remove
the towing hook from the tool case.
2. Remove the hole cover pressing the
lower part of the cover on the front
bumper.
3. Install the towing hook by turning it
clockwise into the hole until it is fully
secured.
4. Remove the towing hook and install
the cover after use.

9-24
Emergency situations
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• Use a towing cable or chain less than 5
m (16 feet) long. Attach a white or red
cloth (about 30 cm (12 inches) wide)
in the middle of the cable or chain for
easy visibility.
• Drive carefully so the towing cable or
chain remains tight during towing.
• Before towing, check the Automated
manual transmission for fluid leaks
under your vehicle. If the Automated
manual transmission fluid is leaking,
flatbed equipment or a towing dolly
must be used.
NOTICE
Accelerate or decelerate the vehicle
in a slow and gradual manner while
maintaining tension on the tow rope
or chain to start or drive the vehicle,
otherwise tow hooks and the vehicle
may be damaged.
NOTICE
To avoid damage to your vehicle and
vehicle components when towing:
• Always pull straight ahead when
using the towing hooks. Do not pull
from the side or at a vertical angle.
• Do not use the towing hooks to pull
a vehicle out of mud, sand or other
conditions from which the vehicle
cannot be driven out under its own
power.
• The vehicle should be towed at a
speed of 25 km/h (15 mph) or less
within the distance of 20 km (12
miles). (for Manual transmission/
Automated manual transmission
vehicle)
• The vehicle should be towed at a
speed of 15 km/h (10 mph) or less
within the distance of 1.5 km (1
mile). (for Dual clutch transmission/
Intelligent variable transmission
vehicle)

Engine compartment .................................................................................... 10-4
Maintenance services
................................................................................... 10-6
Owner’s responsibility ............................................................................................ 10-6
Owner maintenance precautions........................................................................... 10-6
Owner maintenance ..................................................................................... 10-8
Owner maintenance schedule ............................................................................... 10-8
Scheduled maintenance service ................................................................ 10-10
Normal maintenance schedule - petrol engine .................................................... 10-11
Maintenance under severe usage conditions - petrol engine
............................ 10-15
Normal maintenance schedule - diesel engine ....................................................10-17
Maintenance under severe usage conditions - diesel engine ............................10-20
Explanation of scheduled maintenance items ..........................................10-24
Engine oil
..................................................................................................... 10-26
Checking the engine oil level (Petrol Engine) .......................................................10-28
Checking the engine oil level (Diesel Engine) ......................................................10-29
Changing the engine oil and filter
......................................................................... 10-31
Engine coolant .............................................................................................10-32
Checking the coolant level .................................................................................... 10-32
Recommended engine coolant .............................................................................10-34
Changing the coolant
............................................................................................10-34
Brake/clutch fluid ........................................................................................10-35
Checking the brake/clutch fluid level ................................................................... 10-35
Intelligent Manual Transmission (iMT) System actuator fluid .................. 10-37
Checking the iMT system actuator fluid level ...................................................... 10-37
Washer fluid ................................................................................................ 10-38
Checking the washer fluid level ............................................................................10-38
Parking brake .............................................................................................. 10-39
Checking the parking brake ..................................................................................10-39
Fuel filter (for diesel) ................................................................................... 10-40
Draining water from fuel filter .............................................................................. 10-40
Fuel filter cartridge replacement
......................................................................... 10-40
Air cleaner .................................................................................................... 10-41
Filter replacement .................................................................................................. 10-41
Climate control air filter.............................................................................. 10-43
Filter inspection ..................................................................................................... 10-43
Filter replacement ................................................................................................. 10-43
10. Maintenance
10

10-9
10
While operating your vehicle:
• Note any changes in the sound of the
exhaust or any smell of exhaust fumes
in the vehicle.
• Check for vibrations in the steering
wheel. Notice any increased steering
effort or looseness in the steering
wheel, or change in its straight-ahead
position.
• Notice if your vehicle constantly turns
slightly or “pulls” to one side when
traveling on smooth, level road.
• When stopping, listen and check for
unusual sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.
• If any slipping or changes in the
operation of your transmission occurs,
check the transmission fluid level.
• Check the parking brake.
• Check for fluid leaks under your
vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:
• Check the coolant level in the engine
coolant reservoir.
• Check the operation of all exterior
lights, including the stoplights, turn
signals and hazard warning flashers.
• Check the inflation pressures of all
tires including the spare for tires that
are worn, show uneven wear, or are
damaged.
• Check for loose wheel lug nuts.
At least twice a year
(i.e., every Spring and Fall):
• Check the radiator, heater and air
conditioning hoses for leaks or
damage.
• Check the windshield washer spray
and wiper operation. Clean wiper
blades with clean cloth dampened
with washer fluid.
• Check the headlight alignment.
• Check the muffler, exhaust pipes,
shields and clamps.
• Check the lap/shoulder belts for wear
and function.
At least once a year:
• Clean the body and door drain holes.
• Lubricate the door hinges and checks,
and hood hinges.
• Lubricate the door and hood locks and
latches.
• Lubricate the door rubber
weatherstrips.
• Check the air conditioning system.
• Inspect and lubricate Automated
manual transmission linkage and
controls.
• Clean the battery and terminals.
• Check the brake/clutch fluid level.

10-16
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - PETROL ENGINEThe following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.I : Inspect and if necessary, adjust, correct, clean or replace R:Replace or change
Maintenance itemMaintenance
operationMaintenance intervalsDriving
condition
Engine oil and engine oil filter R1.0 T-GDi every 5,000km (3,000miles) or 6 months
A, B, C, D, E, F,
G, H, I, J , K, L
Smartstream
G1.2every 7,500km (5,000miles) or 6 months
Air cleaner filter R Replace more frequently depending on the condition C, E
Spark plugs R Replace more frequently depending on the condition B, H
Manual transmission fluid
(Intelligent manual transmission fluid)
(if equipped)R Every 120,000 km (80,000 miles)C, D, E, F, G,
H, I, J
Dual clutch transmission fluid
(if equipped)R Every 120,000 km (80,000miles)C, D, E, F, G,
H, I, J
Steering gear rack, linkage and boots I Inspect more frequently depending on the condition C, D, E, F, G

10-18
Maintenance
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
ENGINE BAY
Engine oil & filter *
1 *2 *3
I RRRRRRRR
Drive beltAt first, inspect every 80,000km (50,000miles) or 48months :
after that, inspect every 20,000km (12,500miles) or 12months
Air cleaner filter - C R C R C R C
Battery condition & specific gravityIIIIIIIII
Valve clearance*
4
Inspect at every 90,000 kms or 108 months
Hoses (Vaccum/ EGR / VGT/ WGT) -IIIIIIII
Idler / damper pulley/Adj. Bolt Inspect when replacing the drive belt or timing belt/chain
Brake/Clutch fluid Inspect @ Every service ; Replace @ every 45,000 km or 3 years
Engine Coolant (topup & specify gravity) *
5
Inspect at every service;
Replace first at 120,000 Km or 120 months ; then at every 30,000 Km or 24 months
Manual transaxle fluid *
6
------ I - I
Dual Transmission fluid (if equipped) *
6
No Check ; No Service reqd.
NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE
C : Clean and Replace if necessary I : Inspect and if necessary adjust,top-up, clean or replace
R : Replace

10-22
Maintenance
Maintenance itemMaintenance
operationMaintenance intervals Driving condition
Engine oil and engine oil filter R Every 5,000 km (3,000 miles) or 6 monthsA, B, C, D, E,
F, G, H, I, J, K, L
Air cleaner filter R Replace more frequently depending on the condition C, E
Manual transmission fluid R Every 120,000 km (80,000 miles)C, D, E, F,
G, H, I, J, K
Steering gear rack, linkage and boots I Inspect more frequently depending on the condition C, D, E, F, G
Front suspension ball joints I Inspect more frequently depending on the condition C, D, E, F, G
Disc brakes and pads, calipers and rotors I Inspect more frequently depending on the condition C, D, E, G, H
Intelligent variable transmission fluid
(if equipped)R Every 100,000 km (60,000 miles)A, C, D, E, F,
G, H, I, K,JMAINTENANCE UNDER SEVERE USAGE CONDITIONS - DIESEL ENGINEThe following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.I : Inspect and if necessary, adjust, correct, clean or replace R : Replace or change

10-25
10
Vacuum crankcase ventilation
hoses (if equipped)
Inspect the surface of hoses for
evidence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterioration.
Particular attention should be paid to
examine those hose surfaces nearest to
high heat sources, such as the exhaust
manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with
any heat source, sharp edges or moving
component which might cause heat
damage or mechanical wear. Inspect
all hose connections, such as clamps
and couplings, to make sure they are
secure, and that no leaks are present.
Hoses should be replaced immediately if
there is any evidence of deterioration or
damage.
Air cleaner filter
We recommend that the air cleaner filter
be replaced by an authorized HYUNDAI
dealer.
Spark plugs
Make sure to install new spark plugs of
the correct heat range.
WARNING
Do not disconnect and inspect spark
plugs when the engine is hot. You may
burn yourself.
Valve clearance (For 1.0 T-GDi)
Inspect for excessive valve noise and/or
engine vibration and adjust if necessary.
We recommend that the system be
serviced by an authorized HYUNDAI
dealer.
Cooling system
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
Coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
Manual transmission fluid
(if equipped)
Inspect the manual transmission fluid
according to the maintenance schedule.
Automated manual transmission
fluid (if equipped)
Inspect the Automated manual
transmission fluid according to the
maintenance schedule.

10-26
Maintenance
NOTICE
The use of non-specified fluid
(even marked as compatible with
genuine) could result in shift quality
deterioration and vibrations,
eventually, the transmission failure.
Use only specified Automated
manual transmission fluid. (Refer
to “Recommended lubricants and
capacities” in chapter 2.)
Intelligent VariableTransmission
(IVT) Fluid (if equipped)
Intelligent Variable Transmission (IVT)
Fluid should not be checked under
normal usage conditions. But, the
Intel-ligent Variable Transmission (IVT)
Fluid should be changed under severe
usage conditions. We recommend that
the Intelligent Variable Transmission
(IVT) Fluid changed by an authorized
HYUNDAI dealer according to the
maintenance schedule. (Refer to
“Maintenance Under Severe Usage
Conditions” in this chapter.)
i Information
Intelligent variable transmission (IVT)
fluid color is basically light amber. As the
vehicle is driven, the intelligent variable
transmission (IVT) fluid will begin to
look darker. This is a normal condition
and you should not judge the need to
replace the fluid based upon the changed
color.
NOTICE
The use of non-specified fluid (even
marked as compatible with genuine)
could result in shift quality deteriora-
tion and vibrations, and eventual
transmission failure. Use only specified
Intelligent Variable Transmission
(IVT) fluid. (Refer to “Recommended
lubricants and capacities” in chapter 8.)
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