battery HYUNDAI I20 2022 Service Manual

10-7
10
WARNING
Do not leave gloves, rags or any other
combustible material in the engine
compartment. Doing so may cause a
heat-induced fire.
NOTICE
• Do not put heavy objects or apply
excessive force on top of the engine
cover (if equipped) or fuel related
parts.
• When you inspect the fuel system
(fuel lines and fuel injection devices),
we recommend that you contact an
authorized HYUNDAI dealer.
• Do not drive long time with the
engine cover (if equipped) removed.
• When checking the engine room, do
not go near fire. Fuel, washer fluid,
etc. are flammable oils that may
cause fire.
• Before touching the battery, ignition
cables and electrical wiring, you
should disconnect the battery “-”
terminal. You may get an electric
shock from the electric current.
• When you remove the interior trim
cover with a flat head (-) driver, be
careful not to damage the cover.
• Be careful when you replace and
clean bulbs to avoid burns or
electrical shock.

10-9
10
While operating your vehicle:
• Note any changes in the sound of the
exhaust or any smell of exhaust fumes
in the vehicle.
• Check for vibrations in the steering
wheel. Notice any increased steering
effort or looseness in the steering
wheel, or change in its straight-ahead
position.
• Notice if your vehicle constantly turns
slightly or “pulls” to one side when
traveling on smooth, level road.
• When stopping, listen and check for
unusual sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.
• If any slipping or changes in the
operation of your transmission occurs,
check the transmission fluid level.
• Check the parking brake.
• Check for fluid leaks under your
vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:
• Check the coolant level in the engine
coolant reservoir.
• Check the operation of all exterior
lights, including the stoplights, turn
signals and hazard warning flashers.
• Check the inflation pressures of all
tires including the spare for tires that
are worn, show uneven wear, or are
damaged.
• Check for loose wheel lug nuts.
At least twice a year
(i.e., every Spring and Fall):
• Check the radiator, heater and air
conditioning hoses for leaks or
damage.
• Check the windshield washer spray
and wiper operation. Clean wiper
blades with clean cloth dampened
with washer fluid.
• Check the headlight alignment.
• Check the muffler, exhaust pipes,
shields and clamps.
• Check the lap/shoulder belts for wear
and function.
At least once a year:
• Clean the body and door drain holes.
• Lubricate the door hinges and checks,
and hood hinges.
• Lubricate the door and hood locks and
latches.
• Lubricate the door rubber
weatherstrips.
• Check the air conditioning system.
• Inspect and lubricate Automated
manual transmission linkage and
controls.
• Clean the battery and terminals.
• Check the brake/clutch fluid level.

10-12
Maintenance
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
ENGINE BAY
Engine oil & filter *
1 *2 *3
I RRRRRRRR
Drive beltAt first, Inspect 90,000km or 72 months after that,
Inspect every 30,000km or 24 month
Air cleaner filter 1.0 T-GDI C C R C R C R C C
S
martstream G1.2
CCCRCCRCC
Battery condition & specific gravity IIIIIIIII
Spark Plugs *
10
1.0 T-GDI Replace at every 70,000 kmsSmartstream G1.2
Replace at every 150,000 kms
Valve clearance *
4
Inspect at every 90,000 kms or 108 months
Vaccum Hose - - - I - - I - I
Idler / damper pulley/Adj. Bolt Inspect when replacing the drive belt or timing belt/chain
Brake/Clutch fluid Replace @ every 40,000 kms or 3 years
Engine Coolant (topup & specify gravity) *
5
Inspect at every service;
Replace first at 100,000 Km or 60 months ; then at every 30,000 Km or 24 months
Manual transaxle fluid *
6
------ I --
Dual Clutch transaxle fluid (if equipped)*
6
------ I --
MT system actuator fluid (if equipped) *
6
-R-R R-R
Intelligent Var. transaxle fluid (if equipped)*
6
-- -- I ---
I : Inspect and if necessary adjust,top-up, clean or replaceC : Clean and Replace if necessary R : Replace
NORMAL MAINTENANCE SCHEDULE - PETROL ENGINE (CONT.)

10-18
Maintenance
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Kmsx1,000
1.51020304050607080
Months
2 1224364860728496
Years
- 12345678
ENGINE BAY
Engine oil & filter *
1 *2 *3
I RRRRRRRR
Drive beltAt first, inspect every 80,000km (50,000miles) or 48months :
after that, inspect every 20,000km (12,500miles) or 12months
Air cleaner filter - C R C R C R C
Battery condition & specific gravityIIIIIIIII
Valve clearance*
4
Inspect at every 90,000 kms or 108 months
Hoses (Vaccum/ EGR / VGT/ WGT) -IIIIIIII
Idler / damper pulley/Adj. Bolt Inspect when replacing the drive belt or timing belt/chain
Brake/Clutch fluid Inspect @ Every service ; Replace @ every 45,000 km or 3 years
Engine Coolant (topup & specify gravity) *
5
Inspect at every service;
Replace first at 120,000 Km or 120 months ; then at every 30,000 Km or 24 months
Manual transaxle fluid *
6
------ I - I
Dual Transmission fluid (if equipped) *
6
No Check ; No Service reqd.
NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE
C : Clean and Replace if necessary I : Inspect and if necessary adjust,top-up, clean or replace
R : Replace

10-48
Maintenance
For best battery service
OBI3090013OBI3090013
• Keep the battery securely mounted.
• Keep the battery top clean and dry.
• Keep the terminals and connections
clean, tight, and coated with
petroleum jelly or terminal grease.
• Rinse any spilled electrolyte from the
battery immediately with a solution of
water and baking soda.
• If the vehicle is not going to be used
for an extended time, disconnect the
negative terminal cable of the battery
to prevent discharge.
i Information - For batteries
marked with UPPER and
LOWER
OHYK077011OHYK077011
If your vehicle is equipped with a battery
marked with LOWER (MIN) and UPPER
(MAX) on the side, you should check the
electrolyte level.
The electrolyte level should be between
LOWER (MIN) and UPPER (MAX).
Be careful not to spill distilled (or
de-mineralized) water over the battery
surface or other adjacent components.
Also, do not overfill the battery cells.
If not, it may corrode the battery or other
components. Finally, securely close the
cell cap. However, we recommend you to
contact an authorized HYUNDAI dealer
for better battery service.
NOTICE
If the Electrolyte level is Low, add
distilled (or demineralized) water.
Never add sulfuric acid or other
electrolyte.
%$77(5<

10-49
10
WARNING
Battery dangers
Always read the following
instructions carefully when
handling a battery.
Keep lighted cigarettes and
all other flames or sparks
away from the battery.
Hydrogen, a highly
combustible gas, is always
present in battery cells and
may explode if ignited.
Keep batteries out of the
reach of children because
batteries contain highly
corrosive SULFURIC ACID.
Do not allow battery acid to
contact your skin, eyes,
clothing or paint finish.
If any electrolyte gets into
your eyes, flush your eyes
with clean water for at least
15 minutes and get
immediate medical
attention. If electrolyte gets
on your skin, thoroughly
wash the contacted area. If
you feel a pain or a burning
sensation, get medical
attention immediately.
Wear eye protection when
charging or working near a
battery. Always provide
ventilation when working in
an enclosed space.
An inappropriately
disposed battery can be
harmful to the environment
and human health. Dispose
the battery according to
your local law(s) or
regulation.
The battery contains lead.
Do not dispose of it after
use. Please return the
battery to an authorized
HYUNDAI dealer to be
recycled.
• When lifting a plastic-cased battery,
excessive pressure on the case may
cause battery acid to leak, resulting
in personal injury. Lift with a battery
carrier or with your hands on
opposite corners.
• Never attempt to recharge the
battery when the battery cables are
connected.
• The electrical ignition system works
with high voltage. Never touch these
components with the engine running
or the ignition switched on.
Failure to follow the above warnings
can result in serious bodily injury or
death.

10-50
Maintenance
NOTICE
If you connect unauthorized electronic
devices to the battery, the battery may
be discharged. Never use unauthorized
devices.
Battery capacity label
OQXI079062OQXI079062
„„ Example Example
 The actual battery label in the vehicle
may differ from the illustration.
1. CMF45L-DIN : The HYUNDAI model
name of battery
2. 12V : The nominal voltage
3. 45Ah(20HR) : The nominal capacity (in
Ampere hours)
4. RC 80min : The nominal reserve
capacity (in min.)
5. CCA410 : The cold-test current in
amperes by SAE
6. 410A : The cold-test current in
amperes by EN
Battery recharging
Your vehicle has a maintenance-free,
calcium-based battery.
• If the battery becomes discharged in a
short time (because, for example, the
headlights or interior lights were left
on while the vehicle was not in use),
recharge it by slow charging (trickle)
for 10 hours.
• If the battery gradually discharges
because of high electric load while the
vehicle is being used, recharge it at
20-30A for two hours.
WARNING
Recharging battery
When recharging the battery, observe
the following precautions:
• The battery must be removed from
the vehicle and placed in an area with
good ventilation.
• Do not allow cigarettes, sparks, or
flame near the battery.
• Watch the battery during charging,
and stop or reduce the charging
rate if the battery cells begin
gassing (boiling) violently or if the
temperature of the electrolyte of any
cell exceeds 49°C (120°F).
• Wear eye protection when checking
the battery during charging.
• Disconnect the battery charger in the
following order.
1. Turn off the battery charger main
switch.
2. Unhook the negative clamp from the
negative battery terminal.
3. Unhook the positive clamp from the
positive battery terminal.

10-51
10
WARNING
• Before performing maintenance or
recharging the battery, turn off all
accessories and stop the engine.
• The negative battery cable must be
removed first and installed last when
the battery is disconnected.
Reset items
Items should be reset after the battery
has been discharged or the battery has
been disconnected.
• Auto up/down window
(See chapter 5)
• Climate control system
(See chapter 5)
• Audio (See chapter 5)
Battery replacement
Replacing a Battery required
precautionary measures.
We recommend that you consult an
authorized HYUNDAI dealer.

10-63
10
OTA070039OTA070039
„„ Blade type Blade type
NormalNormalBlownBlown
„„ Cartridge type Cartridge type
„„ Multi fuse Multi fuse
NormalNormalBlownBlown
NormalNormalBlownBlown
A vehicle’s electrical system is protected
from electrical overload damage by
fuses.
This vehicle has 2 fuse panels, one
located in the driver’s side panel bolster,
the other in the engine compartment.
If any of your vehicle’s lights,
accessories, or controls do not work,
check the appropriate circuit fuse. If a
fuse has blown, the element inside the
fuse will be melted or broken.
If the electrical system does not work,
first check the driver’s side fuse panel.
Before replacing a blown fuse, turn the
engine and all switches off, and then
disconnect the negative battery cable.
Always replace a blown fuse with one of
the same rating.
If the replacement fuse blows, this
indicates an electrical problem.
Avoid using the system involved and
we recommend that all inspect an
authorized HYUNDAI dealer.
i Information
Three kinds of fuses are used: blade type
for lower amperage rating, cartridge
type, and multi fuse for higher amperage
ratings.
WARNING
NEVER replace a fuse with anything but
another fuse of the same rating.
• A higher capacity fuse could cause
damage and possibly cause a fire.
• Do not install a wire or aluminum
foil instead of the proper fuse -
even as a temporary repair. It may
cause extensive wiring damage and
possibly a fire.
NOTICE
Do not use a screwdriver or any other
metal object to remove fuses because
it may cause a short circuit and damage
the system.
FUSES

10-65
10
Engine compartment panel fuse
replacement
OBI3090018OBI3090018
1. Turn the vehicle off.
2. Turn all other switches OFF.
3. Remove the fuse panel cover by
pressing the tab and pulling up.
4. Check the removed fuse; replace it
if it is blown. To remove or insert the
fuse, use the fuse puller in the engine
compartment fuse panel.
5. Push in a new fuse of the same rating,
and make sure it fits tightly in the
clips. If it fits loosely, we recommend
that you consult an authorized
HYUNDAI dealer.
NOTICE
After checking the fuse panel in the
engine compartment, securely
install the fuse panel cover. You may
hear a clicking sound if the cover is
securely latched. If it is not securely
latched, electrical failure may occur
from water contact.
Multi fuse (Main fuse)
OBI3090017OBI3090017
If the multi fuse is blown, it must be
removed as follows:
1. Turn the vehicle off.
2. Disconnect the negative battery cable.
3. Remove the fuse panel cover by
pressing the tab and pulling it up.
4. Remove the nuts shown in the picture
above.
5. Replace the fuse with a new one of
the same rating.
6. Reinstall in the reverse order of
removal.
If the multi fuse is blown, we
recommend that you consult an
authorized HYUNDAI dealer.