maintenance HYUNDAI I20 2023 Repair Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2023, Model line: I20, Model: HYUNDAI I20 2023Pages: 649, PDF Size: 12.35 MB
Page 627 of 649
9-68
Maintenance
Head lamp low beam
OBC3090059
„ Based on 10m screen
1. Turn the low beam on without driver aboard.
2. The cut-off line should be projected in the cut-off line shown in the picture.
3. When aiming the low beam, vertical aiming should be adjusted after adjusting the
horizontal aiming.
4. If the head lamp leveling device is equipped, adjust the head lamp levelling device
switch with 0 position.
Page 629 of 649
9-70
Maintenance
Side repeater light replacement
Type A
OBC3090044
If the LED lamp does not operate, we
recommend you to have the vehicle
checked by a HYUNDAI authorised
repairer.
Type B
OAC3089047TU
1. Remove the lamp assembly from the
vehicle by prying the lens and pulling
the assembly out.
2. Disconnect the bulb electrical
connector.
3. Separate the socket and the
lens parts by turning the socket
counterclockwise until the tabs on the
socket align with the slots on the lens
part.
4. Remove the bulb by pulling it straight
out.
5. Insert a new bulb in the socket.
6. Reassemble the socket and the lens
part.
7. Connect the bulb electrical connector.
8. Reinstall the lamp assembly to the
body of the vehicle.
Page 631 of 649
![HYUNDAI I20 2023 Repair Manual 9-72
Maintenance
OBC3090047
[1] : Turn Signal Light, [2] : Tail/Stop Light,
[3] : Tail light
7 X U Q V L J Q D O O L J K W 7 D L O V W R S O L J K W
4. Remove the socket from the
asse](/img/35/56129/w960_56129-630.png "HYUNDAI I20 2023 Repair Manual 9-72
Maintenance
OBC3090047
[1] : Turn Signal Light, [2] : Tail/Stop Light,
[3] : Tail light
7 X U Q V L J Q D O O L J K W 7 D L O V W R S O L J K W
4. Remove the socket from the
asse")
9-72
Maintenance
OBC3090047
[1] : Turn Signal Light, [2] : Tail/Stop Light,
[3] : Tail light
7 X U Q V L J Q D O O L J K W 7 D L O V W R S O L J K W
4. Remove the socket from the
assembly by turning the socket
counterclockwise until the tabs on
the socket align with the slots on the
assembly.
5. Remove the bulb from the socket
by pressing it in and rotating it
counterclockwise until the tabs on the
bulb align with the slots in the socket.
Pull the bulb out of the socket.
6. Insert a new bulb by inserting it into
the socket and rotating it until it locks
into place.
7. Install the socket in the assembly by
aligning the tabs on the socket with
the slots in the assembly. Push the
socket into the assembly and turn the
socket clockwise.
8. Reinstall the light assembly to the
body of the vehicle.
7 D L O O L J K W
1. Open the tailgate and remove the
tailgate trim.
2. Loosen the retaining screw of the
tailgate lid cover and then remove the
cover.
3. Disconnect the connector and then
remove the nuts by turning the nuts
counter clockwise.
4. Take the light assembly out.
OBC3090049R
[1] : Rear Fog Light, [2] : Back-up Light
5 H D U I R J O L J K W % D F N X S / L J K W
1. Remove the rear tire and wheel cover.
2. Remove the socket from the
assembly by turning the socket
counterclockwise until the tabs on
the socket align with the slots on the
assembly.
3. Remove the bulb from the socket
by pressing it in and rotating it
counterclockwise until the tabs on the
bulb align with the slots in the socket.
Pull the bulb out of the socket.
4. Insert a new bulb in the socket.
5. Reinstall the light assembly to the
body of the vehicle.
Page 633 of 649
![HYUNDAI I20 2023 Repair Manual 9-74
Maintenance
OBC3090048
[1] : Turn Signal Light,
7 X U Q V L J Q D O O L J K W
4. Remove the socket from the
assembly by turning the socket
counterclockwise until the tabs on
the](/img/35/56129/w960_56129-632.png "HYUNDAI I20 2023 Repair Manual 9-74
Maintenance
OBC3090048
[1] : Turn Signal Light,
7 X U Q V L J Q D O O L J K W
4. Remove the socket from the
assembly by turning the socket
counterclockwise until the tabs on
the")
9-74
Maintenance
OBC3090048
[1] : Turn Signal Light,
7 X U Q V L J Q D O O L J K W
4. Remove the socket from the
assembly by turning the socket
counterclockwise until the tabs on
the socket align with the slots on the
assembly.
5. Remove the bulb from the socket
by pressing it in and rotating it
counterclockwise until the tabs on the
bulb align with the slots in the socket.
Pull the bulb out of the socket.
6. Insert a new bulb by inserting it into
the socket and rotating it until it locks
into place.
7. Install the socket in the assembly by
aligning the tabs on the socket with
the slots in the assembly. Push the
socket into the assembly and turn the
socket clockwise.
8. Reinstall the light assembly to the
body of the vehicle.
7 D L O O L J K W 6 W R S O L J K W
If the LED lamp does not operate,
we recommend that the system be
inspected by a HYUNDAI authorised
repairer. The LED lamps cannot be
replaced as a single unit because it is an
integrated unit. The LED lamp has to be
replaced with the unit.
Unless a skilled technician checks or
repairs the LED lamp, it may damage
related parts of the vehicle.
OBC3090050
[1] : Rear Fog Light, [2] : Back-up Light
5 H D U I R J O L J K W
1. Remove the rear tyre and wheel cover.
2. Remove the socket from the
assembly by turning the socket
counterclockwise until the tabs on
the socket align with the slots on the
assembly.
3. Remove the bulb from the socket
by pressing it in and rotating it
counterclockwise until the tabs on the
bulb align with the slots in the socket.
Pull the bulb out of the socket.
4. Insert a new bulb in the socket.
5. Reinstall the light assembly to the
body of the vehicle.
% D F N X S O L J K W
1. Open the tailgate and remove the
tailgate trim.
2. Loosen the retaining screw of the
tailgate lid cover and then remove the
cover.
3. Disconnect the connector and then
remove the nuts by turning the nuts
counter clockwise.
4. Take the light assembly out.
Page 635 of 649
![HYUNDAI I20 2023 Repair Manual 9-76
Maintenance
OBC3V091003
[1] : Turn Signal Light, [2] : Tail/Stop Light,
[3] : Tail light
7 X U Q V L J Q D O O L J K W 7 D L O V W R S O L J K W 7 D L O
O L J K W
4. Remove](/img/35/56129/w960_56129-634.png "HYUNDAI I20 2023 Repair Manual 9-76
Maintenance
OBC3V091003
[1] : Turn Signal Light, [2] : Tail/Stop Light,
[3] : Tail light
7 X U Q V L J Q D O O L J K W 7 D L O V W R S O L J K W 7 D L O
O L J K W
4. Remove")
9-76
Maintenance
OBC3V091003
[1] : Turn Signal Light, [2] : Tail/Stop Light,
[3] : Tail light
7 X U Q V L J Q D O O L J K W 7 D L O V W R S O L J K W 7 D L O
O L J K W
4. Remove the socket from the
assembly by turning the socket
counterclockwise until the tabs on
the socket align with the slots on the
assembly.
5. Remove the bulb from the socket
by pressing it in and rotating it
counterclockwise until the tabs on the
bulb align with the slots in the socket.
Pull the bulb out of the socket.
6. Insert a new bulb by inserting it into
the socket and rotating it until it locks
into place.
7. Install the socket in the assembly by
aligning the tabs on the socket with
the slots in the assembly. Push the
socket into the assembly and turn the
socket clockwise.
8. Reinstall the light assembly to the
body of the vehicle.
OBC3V091004
[1] : Rear Fog Light
5 H D U I R J O L J K W 5 H D U U H I O H F W L R Q O L J K W
1. Remove the rear tyre and wheel cover.
2. Remove the socket from the
assembly by turning the socket
counterclockwise until the tabs on
the socket align with the slots on the
assembly.
3. Remove the bulb from the socket
by pressing it in and rotating it
counterclockwise until the tabs on the
bulb align with the slots in the socket.
Pull the bulb out of the socket.
4. Insert a new bulb in the socket.
5. Reinstall the light assembly to the
body of the vehicle.
Page 637 of 649
9-78
Maintenance
High mounted stop light
replacement
OBC3090051
1. Open the tailgate.
2. Remove the socket by turning it
counterclockwise until the tabs on the
socket align with the slots.
3. Remove the bulb from the socket
by pressing it in and rotating it
counterclockwise until the tabs on the
bulb align with the slots in the socket.
Pull the bulb out of the socket.
4. Insert a new bulb by inserting it into
the socket and rotating it until it locks
into place.
5. Install the socket in the assembly by
aligning the tabs on the socket with
the slots in the assembly. Push the
socket into the assembly and turn the
socket clockwise.
License plate light bulb
replacement
OAI3089029
1. Using a flat-blade screwdriver gently
pry the lens cover from the lamp
housing.
2. Remove the socket from the
assembly by turning the socket
counterclockwise until the tabs on
the socket align with the slots on the
assembly.
3. Remove the bulb by pulling it straight
out.
4. Install a new bulb.
5. Reinstall in the reverse order.
Page 639 of 649
9-80
Maintenance
NOTICE
If you park your vehicle near a stainless
steel sign or glass facade building, the
vehicle’s exterior plastic parts such
as a bumper, spoiler, garnish, lamp
or outside rearview mirror might be
damaged due to sunlight reflected
from the sign or building. To prevent
damage of the exterior plastic parts,
you should avoid parking in areas
where light may be reflected or use a
car cover. (The exterior plastic parts
applied to your vehicle may vary.)
Exterior care
Exterior general caution
It is very important to follow the label
directions when using any chemical
cleaner or polish. Read all warning and
caution statements that appear on the
label.
Finish maintenance
: D V K L Q J
To help protect your vehicle’s finish
from rust and deterioration, wash it
thoroughly and frequently at least once
a month with lukewarm or cold water.
If you use your vehicle for off-road driving,
you should wash it after each off-road trip.
Pay special attention to the removal of any
accumulation of salt, dirt, mud, and other
foreign materials. Make sure the drain
holes in the lower edges of the doors and
rocker panels are kept clear and clean.
Insects, tar, tree sap, bird droppings,
industrial pollution and similar deposits
can damage your vehicle’s finish if not
removed immediately.
Even prompt washing with plain water
may not completely remove all these
deposits.
A mild soap, safe for use on painted
surfaces, may be used.
After washing, rinse the vehicle
thoroughly with lukewarm or cold water.
Do not allow soap to dry on the finish.
NOTICE
[ ' R Q R W X V H V W U R Q J V R D S F K H P L F D O
detergents or hot water, and do not
wash the vehicle in direct sunlight
or when the body of the vehicle is
warm.
[ % H F D U H I X O Z K H Q Z D V K L Q J W K H V L G H
windows of your vehicle.
Especially, with high-pressure water,
water may leak through the windows
and wet the interior.
[ 7 R S U H Y H Q W G D P D J H W R W K H S O D V W L F
parts and lamps, do not clean
with chemical solvents or strong
detergents.
WARNING
Wet brakes
After washing the vehicle, test the
brakes whilst driving slowly to see if
they have been affected by water. If
braking performance is impaired, dry
the brakes by applying them lightly
whilst maintaining a slow forward
speed.
+ L J K S U H V V X U H Z D V K L Q J
[ : K H Q X V L Q J K L J K S U H V V X U H Z D V K H U V
make sure to maintain sufficient
distance from the vehicle.
Insufficient clearance or excessive
pressure can lead to component
damage or water penetration.
[ ' R Q R W V S U D \ W K H F D P H U D V H Q V R U V R U
its surrounding area directly with a
high pressure washer. Shock applied
from high pressure water may cause
the device to not operate normally.
[ ' R Q R W E U L Q J W K H Q R ] ] O H W L S F O R V H W R
boots (rubber or plastic covers) or
connectors as they may be damaged
if they come into contact with high
pressure water.
APPEARANCE CARE
Page 641 of 649
9-82
Maintenance
Finish damage repair
Deep scratches or stone chips in the
painted surface must be repaired
promptly. Exposed metal will quickly
rust and may develop into a major repair
expense.
NOTICE
If your vehicle is damaged and requires
any metal repair or replacement,
be sure the body shop applies anti-
corrosion materials to the parts
repaired or replaced.
NOTICE
Matte paint finish vehicle
(if equipped)
In case of matte paint finish vehicles,
it is impossible to modify only the
damaged area and repair of the whole
part is necessary. If the vehicle is
damaged and painting is required, we
recommend that you have your vehicle
maintained and repaired by a HYUNDAI
authorised repairer. Take extreme care,
as it is difficult to restore the quality
after the repair.
Bright-metal maintenance
[ 7 R U H P R Y H U R D G W D U D Q G L Q V H F W V X V H
a tar remover, not a scraper or other
sharp object.
[ 7 R S U R W H F W W K H V X U I D F H V R I E U L J K W P H W D O
parts from corrosion, apply a coating
of wax or chrome preservative and rub
to a high luster.
[ ' X U L Q J Z L Q W H U Z H D W K H U R U L Q F R D V W D O
areas, cover the bright metal parts
with a heavier coating of wax or
preservative. If necessary, coat the
parts with non-corrosive petroleum
jelly or other protective compound.
Underbody maintenance
Corrosive materials used for ice and
snow removal and dust control may
collect on the underbody. If these
materials are not removed, accelerated
rusting can occur on underbody parts
such as the fuel lines, frame, floor pan
and exhaust system, even though they
have been treated with rust protection.
Thoroughly flush the vehicle underbody
and wheel openings with lukewarm or
cold water once a month, after off-road
driving and at the end of each winter.
Pay special attention to these areas
because it is difficult to see all the mud
and dirt. It will do more harm than good
to wet down the road grime without
removing it. The lower edges of doors,
rocker panels, and frame members have
drain holes that should not be allowed
to clog with dirt; trapped water in these
areas can cause rusting.
Page 642 of 649
9-83
09
WARNING
After washing the vehicle, test the
brakes whilst driving slowly to see if
they have been affected by water. If
braking performance is impaired, dry
the brakes by applying them lightly
whilst maintaining a slow forward
speed.
Aluminium wheel maintenance
The aluminium wheels are coated with a
clear protective finish.
NOTICE
[ ' R Q R W X V H D Q \ D E U D V L Y H F O H D Q H U
polishing compound, solvent, or wire
brushes on aluminium wheels.
[ & O H D Q W K H Z K H H O Z K H Q L W K D V F R R O H G
[ 8 V H R Q O \ D P L O G V R D S R U Q H X W U D O
detergent, and rinse thoroughly with
water. Also, be sure to clean the
wheels after driving on salted roads.
[ ' R Q R W Z D V K W K H Z K H H O V Z L W K K L J K
speed car wash brushes.
[ ' R Q R W X V H D Q \ F O H D Q V H U F R Q W D L Q L Q J
acid or alkaline detergents.
Corrosion protection
3 U R W H F W L Q J \ R X U Y H K L F O H I U R P F R U U R
V L R Q
By using the most advanced design
and construction practices to combat
corrosion, we produces vehicles of the
highest quality. However, this is only
part of the job. To achieve the long-term
corrosion resistance your vehicle can
deliver, the owner’s cooperation and
assistance is also required.
& R P P R Q F D X V H V R I F R U U R V L R Q
The most common causes of corrosion
on your vehicle are:
[ Road salt, dirt and moisture that is
allowed to accumulate underneath the
vehicle.
[ Removal of paint or protective
coatings; by stones, gravel, abrasion
or minor scrapes and dents which
leave unprotected metal exposed to
corrosion.
+ L J K F R U U R V L R Q D U H D V
If you live in an area where your vehicle
is regularly exposed to corrosive
materials, corrosion protection is
particularly important. Some of the
common causes of accelerated
corrosion are road salts, dust control
chemicals, ocean air and industrial
pollution.
Page 643 of 649
9-84
Maintenance
0 R L V W X U H E U H H G V F R U U R V L R Q
Moisture creates the conditions in
which corrosion is most likely to occur.
For example, corrosion is accelerated
by high humidity, particularly when
temperatures are just above freezing. In
such conditions, the corrosive material is
kept in contact with the vehicle surfaces
by moisture that is slow to evaporate.
Mud is particularly corrosive because
it is slow to dry and holds moisture in
contact with the vehicle. Although the
mud appears to be dry, it can still retain
moisture and promote corrosion.
High temperatures can also accelerate
corrosion of parts that are not properly
ventilated so the moisture can be
dispersed. For all these reasons, it is
particularly important to keep your
vehicle clean and free of mud or
accumulations of other materials. This
applies not only to the visible surfaces
but particularly to the underside of the
vehicle.
7 R K H O S S U H Y H Q W F R U U R V L R Q
You can help prevent corrosion from
getting started by observing the
following:
Keep your vehicle clean
The best way to prevent corrosion is
to keep your vehicle clean and free of
corrosive materials. Attention to the
underside of the vehicle is particularly
important.
[ If you live in a high-corrosion area —
where road salts are used, near the
ocean, areas with industrial pollution,
acid rain, etc.—, you should take extra
care to prevent corrosion. In winter,
hose off the underside of your vehicle
at least once a month and be sure to
clean the underside thoroughly when
winter is over.
[ When cleaning underneath the
vehicle, give particular attention to the
components under the fenders and
other areas that are hidden from view.
Do a thorough job; just dampening the
accumulated mud rather than washing
it away will accelerate corrosion rather
than prevent it. Water under high
pressure and steam are particularly
effective in removing accumulated
mud and corrosive materials.
[ When cleaning lower door panels,
rocker panels and frame members, be
sure that drain holes are kept open so
that moisture can escape and not be
trapped inside to accelerate corrosion.