engine HYUNDAI I30 2012 Owners Manual

Maintenance
32
7
FUEL FILTER (FOR DIESEL)
G150100AFD
Draining water from fuel filter
The fuel filter for diesel engine plays an
important role of separating water from
fuel and accumulating the water in itsbottom.
If water accumulates in the fuel filter, the
warning light comes on when the ignition
switch is in the ON position.
If the light is turned on, take your car to
the authorised HYUNDAI dealer and
have drain the water and checked thesystem. G150200AFD
Fuel filter cartridge replacement
✽✽NOTICE
When replacing the fuel filter cartridge,
use HYUNDAI genuine parts.
G150300AFD Extracting air in the fuel filter (1.6L Diesel engine)
If you drove until you have no fuel left or
if you replaced the fuel filter, be sure to
extract air in the fuel system as it makes
you difficult to start the engine.
1. Disconnect the fuel outlet connector (1) from the fuel filter.
2. Pump up and down until the fuel flows out of the fuel outlet nipple.
✽✽ NOTICE
 Use cloths when you extract air so that the fuel is not sprayed around.
 Clean the fuel around the fuel filter or the injection pump before starting the
engine to prevent fire.
 Finally, check each part if the fuel is
leaking. OFD077020
CAUTION
If the water accumulated in the fuel
filter is not drained at proper times,damages to the major parts such as
the fuel system can be caused by water permeation in the fuel filter.

Maintenance
34
7
Replace the filter according to the
Maintenance Schedule.
If the vehicle is operated in extremely
dusty or sandy areas, replace the ele-ment more often than the usual recom-
mended intervals. (Refer to“Maintenance under severe usage condi-tions” in this section.)
G170100AFD Filter inspection
If the vehicle is operated in the severely air-polluted cities or on dusty rough
roads for a long period, it should beinspected more frequently and replaced
earlier. When you, the owner, replace the
climate control air filter, replace it per-
forming the following procedure, and be
careful to avoid damaging other compo-
nents. Replace the filter according to the main-
tenance Schedule.
Filter replacement
1. Open the glove box and remove thesupport rod.
CAUTION
Do not drive with the air cleaner
removed; this will result in exces-
sive engine wear.
When removing the air cleaner fil- ter, be careful that dust or dirtdoes not enter the air intake, or damage may result.
Use a HYUNDAI genuine part. Use of nongenuine part could damagethe air flow sensor or turbo charg-er.
CLIMATE CONTROL AIR FILTER (IF EQUIPPED)
OFD077016

741
Maintenance
G190200AUN
Battery recharging
Your vehicle has a maintenance-free,
calcium-based battery.
If the battery becomes discharged in ashort time (because, for example, the
headlights or interior lights were left on
while the vehicle was not in use),
recharge it by slow charging (trickle)
for 10 hours.
If the battery gradually discharges because of high electric load while the
vehicle is being used, recharge it at 20-
30A for two hours.(Continued)
If electrolyte gets on your
skin, thoroughly wash the
contacted area. If you feel a
pain or a burning sensa-
tion, get medical attention
immediately.
Wear eye protection whencharging or working near a
battery. Always provide
ventilation when working in
an enclosed space.
An inappropriately dis-
posed battery can be harm-
ful to the environment and
human health. Dispose the
battery according to your
local law(s) or regulation.
When lifting a plastic-cased bat- tery, excessive pressure on the
case may cause battery acid to
leak, resulting in personal injury.
Lift with a battery carrier or with
your hands on opposite corners.
Never attempt to recharge the battery when the battery cablesare connected.
(Continued)(Continued)
The electrical ignition systemworks with high voltage. Never
touch these components with theengine running or the ignition
switched on.
Failure to follow the above warn-
ings can result in serious bodily
injury or death.

Maintenance
42
7
G130300AUN Reset items
Items should be reset after the battery
has been discharged or the battery hasbeen disconnected.
Auto up/down window (See section 4)
Sunroof (See section 4)
Trip computer (See section 4)
Climate control system
(See section 4)
Clock (See section 4)
Audio (See section 4)(Continued)
Before performing maintenance or recharging the battery, turn off all accessories and stop the
engine.
The negative battery cable must be removed first and installed
last when the battery is discon-nected.WARNING - Recharging
battery
When recharging the battery,
observe the following precautions:
The battery must be removed from the vehicle and placed in an area with good ventilation.
Do not allow cigarettes, sparks, or flame near the battery.
Watch the battery during charg- ing, and stop or reduce the charg-
ing rate if the battery cells begin
gassing (boiling) violently or if
the temperature of the electrolyte
of any cell exceeds 49°C (120°F).
Wear eye protection when check- ing the battery during charging.
Disconnect the battery charger in the following order.
1. Turn off the battery charger main switch.
2. Unhook the negative clamp from the negative battery terminal.
3. Unhook the positive clamp from the positive battery terminal.
(Continued)

753
Maintenance
FUSES
G210000AFD
A vehicle’s electrical system is protected
from electrical overload damage by
fuses. This vehicle has 2 (or 3) fuse panels, one
located in the driver’s side panel bolster,
the other in the engine compartment
near the battery.
If any of your vehicle’s lights, acces-
sories, or controls do not work, check the
appropriate circuit fuse. If a fuse has
blown, the element inside the fuse will bemelted.
If the electrical system does not work,
first check the driver’s side fuse panel.
Always replace a blown fuse with one of
the same rating.
If the replacement fuse blows, this indi-
cates an electrical problem. Avoid using
the system involved and immediately
consult an authorized HYUNDAI dealer.
Three kinds of fuses are used: blade type
for lower amperage rating, cartridge type,
and fusible link for higher amperage rat-ings.
1VQA4037
Normal
Normal
Blade type
Cartridge type
Fusible link Blown
Blown
Normal Blown
WARNING - Fuse replace-
ment
Never replace a fuse with any- thing but another fuse of the same rating.
A higher capacity fuse could cause damage and possibly a
fire.
Never install a wire instead of the proper fuse - even as a temporary
repair. It may cause extensive
wiring damage and a possible fire.
CAUTION
Do not use a screwdriver or any
other metal object to remove fuses because it may cause a short circuitand damage the system.

Maintenance
54
7
G210100AUN
Inner panel fuse replacement
1. Turn the ignition switch and all other
switches off.
2. Open the fuse panel cover. 3. Pull the suspected fuse straight out.
Use the removal tool provided in the
engine compartment fuse panel.
4. Check the removed fuse; replace it if it is blown.
5. Push in a new fuse of the same rating, and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized
HYUNDAI dealer.
If you do not have a spare, use a fuse of the same rating from a circuit you may
not need for operating the vehicle, such as the cigar lighter fuse.
If the headlights or other electrical com-
ponents do not work and the fuses are
OK, check the fuse block in the engine
compartment. If a fuse is blown, it mustbe replaced.
OHD076025
Driver’s side panel
OFD077038

755
Maintenance
G210101AUN
Memory fuse
Your vehicle is equipped with the memo-
ry fuse to prevent battery discharge if
your vehicle is parked without being
operated for prolonged periods. Use the
following procedures before parking the
vehicle for prolonged periods.
1. Turn off the engine.
2. Turn off the headlights and tail lights.
3. Open the driver’s side panel cover andpull up the memory fuse.
✽✽ NOTICE
 If the memory fuse is pulled up from the fuse panel, the warning chime,
audio, clock and interior lamps, etc.,
will not operate. Some items must be
reset after replacement. Refer to
“Battery” in this section.
 Even though the memory fuse is
pulled up, the battery can still be dis-
charged by operation of the head-
lights or other electrical devices.
G210200AFD
Engine compartment panel fuse
replacement
1. Turn the ignition switch and all other switches off.
2. Remove the fuse box cover by press- ing the tap and pulling up.
3. Check the removed fuse; replace it if it is blown. To remove or insert the fuse, use the fuse puller in the engine com-
partment fuse panel.
OHD076027
OFD077039
OFD077040
Diesel only

Maintenance
56
7
4. Push in a new fuse of the same rating,
and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized
HYUNDAI dealer.
G210201AFD Main fuse
If the main fuse is blown, it must be
removed as follows:
1. Disconnect the negative battery cable.
2. Remove the nuts shown in the pictureabove.
3. Replace the fuse with a new one of the same rating.
4. Reinstall in the reverse order of removal.✽✽ NOTICE
If the main fuse is blown, consult an
Authorized HYUNDAI Dealer.
CAUTION
After checking the fuse box in the engine compartment, securelyinstall the fuse box cover. If not,electrical failures may occur from
water leaking in.
OHD076030

757
Maintenance
✽✽NOTICE
Not all fuse panel descriptions in this
manual may be applicable to your vehi-
cle. It is accurate at the time of printing.
When you inspect the fuse box on your
vehicle, refer to the fuse box label.
Engine compartment
OHD076031L/OFD077041/OHD076031R/OFD077042
G210300AFD
Fuse/Relay panel description
Inside the fuse/relay box covers, you can find the fuse/relay label describing fuse/relay
name and capacity.
Diesel only
Right-Hand drive type
Driver’s side panel
Left-Hand drive type

Maintenance
60
7
Engine compartment
Description Fuse rating Protected component
ALTERNATOR 150A Generator, Fusible link box(D4FB/D4EA)
MDPS 80A EPS control module
ABS.2 20A ESP control module, ABS control module, Multi purpose check connector
ABS.1 40A ESP control module, ABS control module, Multi purpose check connector
B+.1 50A Instrument panel junction box
Fusible link RR HTD 40A Instrument panel junction box BLOWER 40A Blower relay
C/FAN 40A Condenser fan #1, 2 relay
B+.2 50A Instrument panel junction box
IGN.2 40A Ignition switch, Start relay
IGN.1 30A Ignition switch
ECU 30A Main relay, Powertrain control module(G4GC)
SPARE.1 20A (Spare)
FR FOG 15A Front fog lamp relay
A/CON 10A A/C relay
HAZARD 15A Hazard switch, Hazard relay
F/PUMP 15A Fuel pump relay
ECU.1 10A ECM(G4FC), PCM(G4FC), TCM(D4FB), Generator (D4EA)
Fuse ECU.3 10A ECM(D4FB/D4EA) ECU.4 20A ECM(D4FB/D4EA)
INJ 15A A/C relay, Fuel pump relay, Injector #1,2,3,4(G4FC/G4GC), PCM(G4FC/G4GC), Idle speed actuator(G4FC/G4GC), Immobilizer module(D4FB) etc.
SNSR.2 10A Pulse generator 'A', 'B, 'TCM(D4FB), Stop lamp switch(G4FC/G4GC), Vehicle speed sensor etc.
HORN 15A Horn relay