air filter HYUNDAI I30 2015 User Guide
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2015, Model line: I30, Model: HYUNDAI I30 2015Pages: 635, PDF Size: 40.66 MB
Page 335 of 635

Maintenance
18
7
NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE (CONT.)
Number of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96 Miles×1,000
12.5 25 37.5 50 62.5 75 87.5 100
Km×1,000 20 40 60 80 100 120 140 160
Steering gear rack, linkage and boots I I I I I I I I
Drive shaft and boots I I I I I I I I
Tire (pressure & tread wear) I I I I I I I I
Front suspension ball joints I I I I I I I I
Bolt and nuts on chassis and body I I I I I I I I
Air conditioner refrigerant (if equipped) I I I I I I I I
Air conditioner compressor (if equipped) I I I I I I I I
Climate control air filter (if equipped)For Europe R R R R R R R RExcept Europe
Manual transaxle fluid (if equipped)
Automatic transaxle fluid (if equipped)
MAINTENANCE INTERVALS
MAINTENANCE ITEM
I : Inspect and if necessary, adjust, correct, clean or replace. R : Replace or change. Replace every 15,000 km (10,000 miles)
Inspect every 60,000 km (40,000 miles) or 48 months
Inspect every 60,000 km (40,000 miles) or 48 months
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719
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - DIESEL ENGINE
G040400BFD
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
MAINTENANCE ITEM Maintenance
operation Maintenance intervals
Driving condition
Replace more frequently
depending on the condition
Engine oil and For Europe R Every 10,000 km (6,250 miles) or 6 months A, B, C, F, G,
engine oil filter Except Europe R Every 5,000 km (3,000 miles) or 6 months H, I, J, K, L
Air cleaner filter R
C, E
Manual transaxle fluid (if equipped) R Every 120,000 km (80,000 miles) C, D, E, G, H, I, K
Automatic transaxle fluid For Europe R Every 90,000 km (56,250 miles) A, C, D, E, F,
(if equipped) Except Europe R Every 100,000 km (62,500 miles) G, H, I, J
Steering gear rack, linkage and boots I C, D, E, F, G
Inspect more frequently
depending on the condition
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Maintenance
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Severe driving conditions
A : Repeated short distance driving
B : Extensive idling
C : Driving in dusty, rough roads
D : Driving in areas using salt or other corrosive
materials or in very cold weather
E : Driving in sandy areas
F : More than 50 % driving in heavy city traffic during hot weather above 32 °C (90 °F) G : Driving in mountainous areas.
H : Towing a trailer
I : Driving for patrol car, taxi, commercial car or vehicle tow-
ing
J : Driving in very cold weather
K : Driving over 170 km/h (106 mile/h)
L : Frequently driving in stop-and-go conditions
Front suspension ball joints I C, D, E, F, G
Disc brakes and pads, calipers and rotors I C, D, E, G, H
Parking brake I C, D, G, H
Drive shaft and boots I C, D, E, F, G, H, I
Climate control air filter (if equipped) R C, E
MAINTENANCE ITEMMaintenance
operation Maintenance intervals
Driving condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
Inspect more frequently
depending on the condition
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Maintenance
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G050500AUN Timing belt (if equipped)
Inspect all parts related to the timing belt
for damage and deformation. Replace
any damaged parts immediately.
G050600AUN
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should
be inspected at those intervals specified
in the maintenance schedule. Make sure
that a new vapor hose or fuel filler cap iscorrectly replaced. G050700AUN
Vacuum crankcase ventilation hoses (if equipped)
Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold. Inspect the hose routing to assure that the hoses do not come in contact with
any heat source, sharp edges or movingcomponent which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present. Hoses should
be replaced immediately if there is any
evidence of deterioration or damage.G050800AFD
Air cleaner filter
A Genuine HYUNDAI air cleaner filter is recommended when the filter isreplaced.
G050900AUN
Spark plugs (for gasoline engine)
Make sure to install new spark plugs of
the correct heat range. G051000AFD
Valve clearance (if equipped)
Inspect excessive valve noise and/or
engine vibration and adjust if necessary.
An authorized HYUNDAI dealer should
perform the operation.
G051100AUN Cooling system
Check the cooling system parts, such as
radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
G051200AUN Coolant The coolant should be changed at the
intervals specified in the maintenance
schedule.
Page 349 of 635

Maintenance
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7
FUEL FILTER (FOR DIESEL)
G150100AFD
Draining water from fuel filter
The fuel filter for diesel engine plays an
important role of separating water from
fuel and accumulating the water in itsbottom.
If water accumulates in the fuel filter, the
warning light comes on when the ignition
switch is in the ON position.
If the light is turned on, take your car to
the authorised HYUNDAI dealer and
have drain the water and checked thesystem. G150200AFD
Fuel filter cartridge replacement
✽✽NOTICE
When replacing the fuel filter cartridge,
use HYUNDAI genuine parts.
G150300AFD Extracting air in the fuel filter (1.6L Diesel engine)
If you drove until you have no fuel left or
if you replaced the fuel filter, be sure to
extract air in the fuel system as it makes
you difficult to start the engine.
1. Disconnect the fuel outlet connector (1) from the fuel filter.
2. Pump up and down until the fuel flows out of the fuel outlet nipple.
✽✽ NOTICE
Use cloths when you extract air so that the fuel is not sprayed around.
Clean the fuel around the fuel filter or the injection pump before starting the
engine to prevent fire.
Finally, check each part if the fuel is
leaking. OFD077020
CAUTION
If the water accumulated in the fuel
filter is not drained at proper times,damages to the major parts such as
the fuel system can be caused by water permeation in the fuel filter.
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733
Maintenance
AIR CLEANER
G160100AFD Filter replacement
It must be replaced when necessary, and should not be cleaned and reused. 1. Loosen the air cleaner cover attaching
clips and open the cover. 2. Replace the air cleaner filter.
3. Lock the cover with the cover attaching
clips.
OHD076016OHD076017OHD076018
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Maintenance
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Replace the filter according to the
Maintenance Schedule.
If the vehicle is operated in extremely
dusty or sandy areas, replace the ele-ment more often than the usual recom-
mended intervals. (Refer to“Maintenance under severe usage condi-tions” in this section.)
G170100AFD Filter inspection
If the vehicle is operated in the severely air-polluted cities or on dusty rough
roads for a long period, it should beinspected more frequently and replaced
earlier. When you, the owner, replace the
climate control air filter, replace it per-
forming the following procedure, and be
careful to avoid damaging other compo-
nents. Replace the filter according to the main-
tenance Schedule.
Filter replacement
1. Open the glove box and remove thesupport rod.
CAUTION
Do not drive with the air cleaner
removed; this will result in exces-
sive engine wear.
When removing the air cleaner fil- ter, be careful that dust or dirtdoes not enter the air intake, or damage may result.
Use a HYUNDAI genuine part. Use of nongenuine part could damagethe air flow sensor or turbo charg-er.
CLIMATE CONTROL AIR FILTER (IF EQUIPPED)
OFD077016
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735
Maintenance
2. With the glove box open, remove thestoppers on both sides to allow the
glove box hang freely on the hinges. 3. Remove the climate control air filter
case pulling out the cover. 4. Replace the climate control air filter.
5. Reassemble in the reverse order of
disassembly.
✽✽ NOTICE
When replacing the climate control air
filter install it according to the “
AIR
FLOW
” identification marks.
Otherwise, the system may produce
noise and the effectiveness of the filter
may be reduced.
OFD077017OFD077018OFD077036
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761
Maintenance
Description Fuse rating Protected componentABS 10A ESP control module, ABS control module, Multi purpose check connector
ECU.2 10A Ignition coil #1,2,3,4(G4FC), PCM(G4GC)
B/UP 10A Back up lamp switch, Transaxle range switch, Cruise control module
H/LP LO RH 10A Head lamp(RH), Head lamp leveling actuator(RH)
Fuse H/LP LO LH 10A Head lamp(LH), Head lamp leveling actuator(LH), Head lamp leveling switch H/LP HI 20A Head lamp Hi relay
SNSR.1 10A Immobilizer module(G4FC/G4GC), Stop lamp switch(D4FB), Lambda sensor(D4FB) etc.
SPARE 10A (Spare)
SPARE 15A (Spare)
SPARE 20A (Spare)
Description Fuse rating Protected component
GLOW PLUG FUSIBLE LINK 80A Glow plug, Air heater
PTC HEATER #1 FUSIBLE LINK 50A PTC heater 1
PTC HEATER #2 FUSIBLE LINK 50A PTC heater 2
PTC HEATER #3 FUSIBLE LINK 50A PTC heater 3
FUEL FILTER HEATER FUSIBLE LINK 30A Fuel filter heater
GLOW PLUG RELAY - Glow plug relay
PTC HEATER RELAY #1 - PTC heater relay 1
PTC HEATER RELAY #2 - PTC heater relay 2
PTC HEATER RELAY #3 - PTC heater relay 3
FUEL FILTER HEATER RELAY - Fuel filter heater relay
Engine compartment (Diesel box)
Page 391 of 635

Maintenance
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EMISSION CONTROL SYSTEM
G270000AFD
The emission control system of your
vehicle is covered by a written limited
warranty. Please see the warranty infor-
mation contained in the Service Passport
in your vehicle.
Your vehicle is equipped with an emis- sion control system to meet all emission
regulations. There are three emission control sys-
tems which are as follows.
(1) Crankcase emission control system
(2) Evaporative emission control system(3) Exhaust emission control system In order to assure the proper function of
the emission control systems, it is rec-
ommended that you have your car
inspected and maintained by an author-
ized HYUNDAI dealer in accordance with
the maintenance schedule in this manu-al. Caution for the Inspection and
Maintenance Test (With Electronic
Stability Program (ESP) system)
To prevent the vehicle from misfir-
ing during dynamometer testing,
turn the Electronic Stability
Program (ESP) system off by press-
ing the ESP switch.
After dynamometer testing is com- pleted, turn the ESP system back on
by pressing the ESP switch again.
G270100AUN
1. Crankcase emission control system
The positive crankcase ventilation sys-
tem is employed to prevent air pollution
caused by blow-by gases being emitted
from the crankcase. This system supplies
fresh filtered air to the crankcase through
the air intake hose. Inside the crankcase,
the fresh air mixes with blow-by gases,
which then pass through the PCV valveinto the induction system. G270200AFD
2. Evaporative emission control
System
The Evaporative Emission Control
System is designed to prevent fuel
vapors from escaping into the atmos-
phere.
G270201AUN
Canister
Fuel vapors generated inside the fuel tank are absorbed and stored in the
onboard canister. When the engine is
running, the fuel vapors absorbed in the
canister are drawn into the surge tank
through the purge control solenoid valve.
G270202AUN
Purge Control Solenoid Valve (PCSV)
The purge control solenoid valve is con-
trolled by the Engine Control Module
(ECM); when the engine coolant temper-
ature is low during idling, the PCSV clos-
es so that evaporated fuel is not taken
into the engine. After the engine warms-
up during ordinary driving, the PCSV
opens to introduce evaporated fuel to the
engine.