service HYUNDAI I40 2012 Owner's Manual

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What to do in an emergency
TPMS malfunctions may occur for a
variety of reasons, including the
installation of replacement or alter-
nate tires or wheels on the vehicle
that prevent the TPMS from function-
ing properly. Always check the
TPMS malfunction telltale after
replacing one or more tires or wheels
on your vehicle to ensure that the
replacement or alternate tires and
wheels allow the TPMS to continue
to function properly.
✽ ✽NOTICE
Take your vehicle to the nearest
authorized HYUNDAI dealer and
have the system checked if any of
the below happens:
1.The low tire pressure telltale/
TPMS malfunction indicator and
low tire pressure position telltale
do not illuminate.
2. The TPMS malfunction indicator remains illuminated after blinking
for approximately 1 minute.
3. The Low tire pressure position telltale remains illuminated.
Low tire pressure tell-
tale
Low tire pressure posi-
tion telltale
When the tire pressure monitoring
system warning indicators are illumi-
nated, one or more of your tires is
significantly under-inflated. The low
tire pressure position telltale light will
indicate which tire is significantly
under-inflated by illuminating the cor-
responding position light.
If either telltale illuminates, immedi-
ately reduce your speed, avoid hard
cornering and anticipate increased
stopping distances. You should stop
and check your tires as soon as pos-
sible. Inflate the tires to the proper
pressure as indicated on the vehi-
cle’s placard or tire inflation pressure
label located on the driver’s side cen-
ter pillar outer panel. If you cannot
reach a service station or if the tire
cannot hold the newly added air,
replace the low pressure tire with a
spare tire. After you replace the low pressure
tire with the spare tire, one of the fol-
lowing will happen:
The TPMS malfunction indicator
may blink for approximately 1
minute and then remain continuous-
ly illuminated because the TPMS
sensor is not mounted on the spare
wheel. (changed tire equipped with
a sensor not in the vehicle)
The TPMS malfunction indicator will remain continuously illuminated
while driving because the TPMS
sensor is not mounted on the spare
wheel. (changed tire equipped with
a sensor in the vehicle)

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What to do in an emergency
Changing a tire with TPMS
If you have a flat tire, the low Tire
Pressure and Position telltales will
come on. Have the flat tire repaired
by an authorized HYUNDAI dealer
as soon as possible or replace the
flat tire with the spare tire.
Each wheel is equipped with a tire
pressure sensor mounted inside the
tire behind the valve stem. You must
use TPMS specific wheels. It is rec-
ommended that you always have
your tires serviced by an authorized
HYUNDAI dealer.After you replace the low pressure
tire with the spare tire, one of the fol-
lowing will happen:
The TPMS malfunction indicator
may blink for approximately 1
minute and then remain continuous-
ly illuminated because the TPMS
sensor is not mounted on the spare
wheel. (changed tire equipped with
a sensor not in the vehicle)
The TPMS malfunction indicator will remain continuously illuminated
while driving because the TPMS
sensor is not mounted on the spare
wheel. (changed tire equipped with
a sensor in the vehicle)CAUTION
The TPMS malfunction indica- tor may blink for approximate-ly 1 minute and then remaincontinuously illuminated if thevehicle is moving around elec-tric power supply cables orradios transmitter such as atpolice stations, governmentand public offices, broadcast-ing stations, military installa-tions, airports, or transmittingtowers, etc. This can interferewith normal operation of theTire Pressure MonitoringSystem (TPMS).
The TPMS malfunction indica- tor may blink for approximate-ly 1 minute and then remaincontinuously illuminated ifsnow chains are used or someseparate electronic devicessuch as notebook computer,mobile charger, remote starteror navigation etc., are used inthe vehicle. This can interferewith normal operation of theTire Pressure MonitoringSystem (TPMS).
CAUTION
Never use a puncture-repairingagent not approved by HYUNDAIto repair and/or inflate a lowpressure tire. The tire sealant notapproved by HYUNDAI may dam-age the tire pressure sensor.
The sealant on the tire pressuresensor and wheel shall be elem-inated when you replace the tirewith a new one.

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6
Distributing the sealant
Immediately drive approximately 3 km
(2 miles) to evenly distribute the
sealant in the tire. Producing the tire inflation pres-
sure
1) After driving approximately 3 km (2
miles), stop at a suitable location.
2) Connect connection hose 9 of the compressor directly to the tire
valve.
3) Connect between compressor and the vehicle power outlet using
the cable and connectors.
4) Adjust the tire inflation pressure to the recommended tire pressure in
section 8. With the ignition
switched on, proceed as follows.
- To increase the inflation pres- sure: Switch on the compressor,
position I. To check the current
inflation pressure setting, briefly
switch off the compressor. - To reduce the inflation pres-
sure: Press the button 8 on the
compressor.
WARNING
Do not let the compressor run for
more than 10 minutes, otherwise
the device will overheat and may
be damaged.
WARNING
The tire inflation pressure must
be at least 200 kPa (29 psi). If it is
not, do not continue driving. Call
for road side service or towing.
CAUTION
Do not exceed a speed of 80 km/h (50 mph). If possible, donot fall below a speed of 20km/h (12 mph).
While driving, if you experienceany unusual vibration, ride dis-turbance or noise, reduce yourspeed and drive with cautionuntil you can safely pull off ofthe side of the road.
Call for road side service or tow-ing.
CAUTION
If the inflation pressure is notmaintained, drive the vehicle asecond time, refer toDistributing the sealant. Thenrepeat steps 1 to 4.
Use of the TireMobilityKit maybe ineffectual for tire damagelarger than approximately 4 mm(0.16 in).
Please contact the nearestHYUNDAI dealer, or a workshopthat works according toHYUNDAI repair procedureswith correspondingly trainedpersonnel if the tire cannot bemade roadworthy with theTireMobilityKit.

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6
TOWING
Towing service
If emergency towing is necessary, we
recommend having it done by an author-
ized HYUNDAI dealer or a commercial
tow-truck service. Proper lifting and tow-
ing procedures are necessary to prevent
damage to the vehicle. The use of wheel
dollies or flatbed is recommended.
For trailer towing guidelines information,
refer to “Trailer towing” in section 5.
It is acceptable to tow the vehicle with the
rear wheels on the ground (without dol-
lies) and the front wheels off the ground.
If any of the loaded wheels or suspen-
sion components are damaged or the
vehicle is being towed with the front
wheels on the ground, use a towing dolly
under the front wheels.
When being towed by a commercial tow
truck and wheel dollies are not used, the
front of the vehicle should always be lift-
ed, not the rear.
CAUTION
Do not tow the vehicle backwards with the front wheels on theground as this may cause dam- age to the vehicle.
Do not tow with sling-type equip- ment. Use wheel lift or flatbedequipment.
OED066011
OED066012
dolly
OED066014
OED066013

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What to do in an emergency
When towing your vehicle in an emer-
gency without wheel dollies :
1. Set the ignition switch in the ACC posi-tion.
2. Place the transaxle shift lever in N (Neutral).
3. Release the parking brake.
Removable towing hook
(if equipped)
1. Open the tailgate, and remove the tow- ing hook from the tool case.
2. Remove the hole cover pressing the lower part of the cover on the front
bumper.
3. Install the towing hook by turning it clockwise into the hole until it is fully
secured.
4. Remove the towing hook and install the cover after use.
Emergency towing
If towing is necessary, we recommend
you to have it done by an authorized
HYUNDAI dealer or a commercial tow
truck service.
CAUTION
Failure to place the transaxle shiftlever in N (Neutral) may cause inter- nal damage to the transaxle.
OVF061013
OVF061014
OVF061015
■Front
■Rear

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If towing service is not available in an
emergency, your vehicle may be tem-
porarily towed using a cable or chain
secured to the emergency towing hook
under the front (or rear) of the vehicle.
Use extreme caution when towing the
vehicle. A driver must be in the vehicle to
steer it and operate the brakes.
Towing in this manner may be done only
on hard-surfaced roads for a short dis-
tance and at low speed. Also, the wheels,
axles, power train, steering and brakes
must all be in good condition.
Do not use the towing hooks to pull a
vehicle out of mud, sand or other con-
ditions from which the vehicle cannot
be driven out under its own power.
Avoid towing a vehicle heavier than the vehicle doing the towing.
The drivers of both vehicles should com- municate with each other frequently. Before emergency towing, check that
the hook is not broken or damaged.
Fasten the towing cable or chain securely to the hook.
Do not jerk the hook. Apply steady and even force.
To avoid damaging the hook, do not pull from the side or at a vertical angle.
Always pull straight ahead.CAUTION
Attach a towing strap to the tow hook.
Using a portion of the vehicle other than the tow hooks for tow-ing may damage the body of yourvehicle.
Use only a cable or chain specifi- cally intended for use in towingvehicles. Securely fasten thecable or chain to the towing hook provided.WARNING
Use extreme caution when towing
the vehicle.
driving maneuvers which would
place excessive stress on the
emergency towing hook and tow-
ing cable or chain. The hook and
towing cable or chain may break
and cause serious injury or dam-
age.
If the disabled vehicle is unable to be moved, do not forcibly con-
tinue the towing. Contact an
authorized HYUNDAI dealer or a
commercial tow truck service for
assistance.
Tow the vehicle as straight ahead as possible.
Keep away from the vehicle dur- ing towing.

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Engine compartment / 7-2
Maintenance services / 7-5
Owner maintenance / 7-7
Scheduled maintenance service / 7-9
Explanation of scheduled maintenance items / 7-41
Engine oil / 7-44
Engine coolant / 7-45
Brake/clutch fluid / 7-48
Washer fluid / 7-49
Fuel filter / 7-50
Air cleaner / 7-51
Climate control air filter / 7-53
Wiper blades 7-55
Battery / 7-58
Tires and wheels / 7-61
Fuses / 7-71
Light bulbs / 7-85
Appearance care / 7-99
Emission control system / 7-105
Maintenance

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Maintenance
MAINTENANCE SERVICES
You should exercise the utmost care to
prevent damage to your vehicle and
injury to yourself whenever performing
any maintenance or inspection proce-
dures.
Should you have any doubts concerning
the inspection or servicing of your vehi-
cle, we strongly recommend that you
have an authorized HYUNDAI dealer
perform this work.
An authorized HYUNDAI dealer has fac-
tory-trained technicians and genuine
HYUNDAI parts to service your vehicle
properly. For expert advice and quality
service, see an authorized HYUNDAI
dealer.
Inadequate, incomplete or insufficient
servicing may result in operational prob-
lems with your vehicle that could lead to
vehicle damage, an accident, or person-
al injury.Owner’s responsibility
✽ ✽NOTICE
Maintenance Service and Record
Retention are the owner's responsibility.
You should retain documents that show
proper maintenance has been performed
on your vehicle in accordance with the
scheduled maintenance service charts
shown on the following pages. You need
this information to establish your compli-
ance with the servicing and maintenance
requirements of your vehicle warranties.
Detailed warranty information is provided
in your Service Passport.
Repairs and adjustments required as a
result of improper maintenance or a lack
of required maintenance are not covered.
We recommend you have your vehicle
maintained and repaired by an author-
ized HYUNDAI dealer. An authorized
HYUNDAI dealer meets HYUNDAI’s high
service quality standards and receives
technical support from HYUNDAI in
order to provide you with a high level of
service satisfaction.
Owner maintenance precautions
Improper or incomplete service may
result in problems. This section gives
instructions only for the maintenance
items that are easy to perform.
As explained earlier in this section, sev-
eral procedures can be done only by an
authorized HYUNDAI dealer with special
tools.
✽ ✽NOTICE
Improper owner maintenance during
the warranty period may affect warran-
ty coverage. For details, read the sepa-
rate Service Passport provided with the
vehicle. If you're unsure about any serv-
icing or maintenance procedure, have it
done by an authorized HYUNDAI deal-
er.

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Maintenance
SCHEDULED MAINTENANCE SERVICE
Follow Normal Maintenance Schedule
if the vehicle is usually operated where
none of the following conditions apply. If
any of the following conditions apply, fol-
low Maintenance Under Severe Usage
Conditions.
Repeated short distance driving.
Driving in dusty conditions or sandyareas.
Extensive use of brakes.
Driving in areas where salt or other corrosive materials are being used.
Driving on rough or muddy roads.
Driving in mountainous areas.
Extended periods of idling or low speed operation.
Driving for a prolonged period in cold temperatures and/or extremely humid
climates.
More than 50% driving in heavy city traffic during hot weather above 32°C
(90°F).If your vehicle is operated under theabove conditions, you should inspect,replace or refill more frequently than thefollowing Normal Maintenance Schedule.After the periods or distance shown inthe chart, continue to follow the pre-scribed maintenance intervals.

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NORMAL MAINTENANCE SCHEDULE - FOR GASOLINE ENGINE (1.6L/2.0L) - GDI/DIESEL ENGINE (1.7L) (ONLY EUROPE)
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all
vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is deter-
mined by whichever occurs first.
*
1: Check the engine oil level and leak every 500 km (350
miles) or before starting a long trip.
*
2: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or
equivalent">. If the diesel fuel specifications don't meet the
EN590, it must be replaced according to the severe mainte-
nance schedule.
*
3: If the recommended oil is not available, replace engine oil and engine oil filter every 20,000 km or 12 months.
*
4: If the recommended oil and oil filter are not available, replace engine oil and engine oil filter every 15,000 km or
12 months.
*
5: The engine oil level should be checked regularly and main- tained properly. Operating with an insufficient amount of oil
can damage the engine, and such damage is not covered
by warranty.
*
6: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or
equivalent">. If the diesel fuel specifications don't meet the
EN590, it must be replaced more frequently. If there are
some important safety matters like fuel flow restriction,
surging, loss of power, hard starting problem etc., replace
the fuel filter immediately regardless of maintenance sched-
ule and consult an authorized HYUNDAI dealer for details. *
7: The fuel filter is considered to be maintenance free but peri-
odic inspection is recommended for this maintenance
schedule depends on fuel quality. If there are some impor-
tant matters like fuel flow restriction, surging, loss of power,
hard starting problem etc, replace the fuel filter immediately
regardless of maintenance schedule and consult an author-
ized HYUNDAI dealer for details.
*
8: Manual transaxle fluid should be changed anytime they have been submerged in water.
*
9: Inspect drive belt tensioner, idler and alternator pulley and if necessary correct or replace.
*
10: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the
coolant filled at the factory. An improper coolant mixture
can result in serious malfunction or engine damage.
*
11: Inspect for excessive valve noise and/or engine vibration and adjust if necessary. An authorized HYUNDAI dealer
should perform the operation.
*
12: If good quality gasolines that meet Europe Fuel standards
(EN228) or equivalents including fuel additives is not avail-
able, one bottle of additive is recommended. Additives are
available from your authorized HYUNDAI dealer along with
information on how to use them. Do not mix other additives.
*
13: Driving in outer temperature over 40 °C (104 °F) or driving over 170 km/h (106 mile/h) must conform the severe driving
condition.