HYUNDAI I40 2012 Owners Manual

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Instrument panel (Driver’s side fuse panel)
No.Fuse ratingSymbol Fuse NameProtected component
120APOWER
OUTLET 2Console Power Outlet, Rear Power Outlet
230APOWER
TAIL GATEPower Tail Gate
310AMODULE 1Smart Key Control Module, BCM, Audio, AMP, JBL AMP, A/V & Navigation Head Unit,
DC-DC Converter (Audio/AMP), Over Head Console Lamp, Parking Guide System,
Power Outside Mirror Switch
410AMODULE 4E/R Fuse & Relay Box (RLY. 12), Stop Lamp Switch, Multipurpose Check Connector,
Active Air Flap Unit, Fuel Filter Warning Sensor (D4FD)
57.5AMODULE 3Smart Key Control Module, BCM, Panorama Sunroof, Rain Sensor,
Driver/Passenger CCS Control Module, ICM Relay Box (Headlamp Washer Relay)
615APOWER
OUTLET 1Front Power Outlet
720AP/SEAT PASSPassenger Manual Switch
810AHTD MIRRDriver/Passenger Power Outside Mirror, ECM/PCM, A/C Control Module
925AAMPAMP, JBL AMP, DC-DC Converter (AMP)
1025AWIPER FRTICM Relay Box (Rain Sensor Relay), Multifunction Switch,
E/R Fuse & Relay Box (RLY. 7), Front Wiper Motor
117.5AA/CONE/R Fuse & Relay Box (RLY. 4), EMS Box (Fuel Heater Relay),
Diesel Box (PTC Heater Relay #2/#3), A/C Control Module
1215ASTEERING
WHEEL HEATERSteering Wheel Heater

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Maintenance
No.Fuse ratingSymbol Fuse NameProtected component
1325AP/WDW LHPower Window LH Relay, Power Window Main Switch,
Driver/Passenger Safety Power Window Module,
Rear Safety Power Window Module LH, Rear Power Window Switch LH
1410APDM 1Tail Gate Open Relay, Trunk Lid Latch (SEDAN),
Power Tail Gate Latch/Tail Gate Latch (WAGON),
ICM Relay Box (Fuel Filler Lock/Unlock Relay)
1530AP/SEAT DRVDriver IMS Module, Driver Manual Switch
167.5AMODULE 2
BCM, Immobilizer Module, DC-DC Converter (Audio/AMP), Audio,
Electro Chromic Mirror, Lane Keeping Assist Module, A/C Control Module,
Head Lamp LH/RH, Driver IMS Module, Auto Head Lamp Leveling Device Module,
Portable Lamp, Head Lamp Leveling Device Actuator LH/RH, Rear Seat Warmer LH/RH,
Tire Pressure Monitoring Module, Driver/Passenger CCS Control Module,
ATM Shift Lever IND., Console Switch, Driver/Passenger Seat Warmer Modul
1715AWIPER RRRear Wiper Relay, Rear Wiper Motor, Multifunction Switch, Rear Curtain Module
1810ASTOP LPStop Lamp Switch
1925AP/WDW RHPower Window RH Relay, Power Window Main Switch, Passenger Power Window Switch,
Driver/Passenger Safety Power Window Module, Rear Safety Power Window Module RH,
Rear Power Window Switch RH
2010APDM 2Smart Key Control Module, Start/Stop Button Switch, Immobilizer Module
217.5AMODULE 5Driver/Passenger Smart Key Outside Handle, Driver/Passenger Power Outside Mirror,
Active Air Flap Unit, Rear Seat Warmer Switch LH/RH, Auto Light & Photo Sensor,
Sport Mode Switch, Key Solenoid

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No.Fuse ratingSymbol Fuse NameProtected component
2220AIG1E/R Fuse & Relay Box (Fuse - F27, F28, F29, F30, F31)
2310AMODULE 6Instrument Cluster, Front Seat Warmer Switch LH/RH,
Adaptive Front Lighting Module, Electric Parking Brake Module
2410AMDPSEPS Control Module
2520ADR LOCKDoor Lock/Unlock Relay, ICM Relay Box (Dead Lock Relay),
Driver/Passenger Door Lock Actuator, Rear Door Lock Actuator LH/RH
2615AS/HEATER FRTDriver/Passenger CCS Control Module,
Driver/Passenger Seat Warmer Modul
2710AINTERIOR LAMPDriver/Passenger Door Lamp, Overhead Console Lamp, Portable Lamp, Room Lamp,
Glove Box Lamp, Luggage Lamp, Driver/Passenger Foot Lamp, Trunk Room Lamp,
Rear Personal Lamp LH/RH, Vanity Lamp LH/RH
2815AMULTI MEDIAAudio, A/V & Navigation Head Unit, DC-DC Converter (Audio)
2915AA/BAGSRS Control Module
3010ACURTAINRear Curtain Module
317.5AMEMORY 1Instrument Cluster, Tire Pressure Monitoring Module, Rear Curtain Module,
Tilt Sensor, A/C Control Module, BCM, Ultrasonic Instrusion Protection Sensor,
Siren, Driver IMS Module, Power Outside Mirror Switch
327.5AA/BAG INDInstrument Cluster
337.5APDM 3Smart Key Control Module

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Maintenance
No.Fuse ratingSymbol Fuse NameProtected component
3410AS/HEATER RRRear Seat Warmer Module LH/RH
357.5AMEMORY 2RF Receiver
3610APDM 1Smart Key Control Module
377.5ASTARTW/O Button Start : E/R Fuse & Relay Box (RLY. 8),Ignition Lock Switch, Transaxle Range Switch
With Button Start : ECM/PCM, Transaxle Range Switch
3820ASUNROOFPanorama Sunroof

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No.Fuse ratingSymbol Protected component
MULTI
FUSE
1 80AEPS Control Module
2 60AI/P Junction Box (IPS 0 (4CH), IPS 1 (4CH), IPS 2 (2CH),
Fuse - F13/F14/F19/F20/F21/F26/F36)
3 40AESP Control Module, Multipurpose Check Connector
440AESP Control Module, Multipurpose Check Connector
540ARLY. 9 (Start Relay), Ignition Switch (W/O Button Start),
RLY. 6 (PDM 4 (IG2) Relay, With Button Start)
640ARLY. 4 (Blower Relay)
740ARLY. 11 (Rear Defogger Relay)
860AI/P Junction Box (IPS 3 (4CH), IPS 4 (4CH), Fuse - F2/F7/F9/F15)
FUSE
930ADC-DC Converter (AMP)
1030AElectric Parking Brake Module
1130AElectric Parking Brake Module
1240A(GSL)50A(DSL)RLY. 1 (C/FAN LO Relay), RLY. 2 (C/FAN HI Relay)
1315AICM Relay Box (Front Deicer Relay)
Engine compartment main fuse panel

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Maintenance
No.Fuse ratingSymbol Protected component
FUSE
1415ARLY. 5 (Horn Relay), ICM Relay Box (Front Deicer Relay)
1515ARLY. 12 (HAC Relay), Stop Signal Relay
1620AICM Relay Box (Head Lamp Washer Relay)
1720AD4FD & A/T : TCM
1840AW/O Button Start : Ignition Switch,
With Button Start : RLY. 8 (PDM 2 (ACC) Relay)/RLY. 10 (PDM 3 (IG1) Relay
1940AEMS Box
2050AI/P Junction Box (Leak Current Autocut Device, Fuse - F18/F25/F30/F34/F38)
2110AA/C Control Module
2210APCM/ECM
2315AA/T - TCM (D4FD), Transaxle Range Switch
2410AM/T - Back-Up Lamp Switch, A/T - Rear Combination Lamp (IN) LH/RH,
Rear Curtain Module, A/V & Navigation Head Unit, Electro Chromic Mirror, IPS Control Module
2515ARLY. 9 (D4FD, Start Relay), ECM/PCM, Air Flow Sensor (D4FD)
2610AESP Control Module

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No.Fuse ratingSymbol Protected component
FUSE
2715AG4FD/G4NC - Ignition Coil #1/ #2/ #3/ #4, Condenser
2815AFuel Pump Relay
2915AG4FD : ECM
G4NA/G4NC : PCM (A/T), ECM (M/T)
3010ASPARE
3110AG4NA - Injector #1/#2/#3/#4
3210A
G4FD : ECM
G4NA : Fuel Pump Relay
G4NC : Fuel Pump Relay, PCM (A/T), ECM (M/T)
D4FD : Oil Level Sensor, Fuel Pressure Regulating Valve
3320AG4NA : Ignition Coil #1/#2/#3/#4, Condenser
3420AG4FD/D4FD : ECM
G4NA/G4NC : PCM (A/T), ECM (M/T)
3510A
G4FD : Oil Control Valve #1/ #2, Oil Level Sensor, E/R Fuse & Relay Box (RLY. 1)
G4NA/G4NC : Oil Control Valve #1/ #2, Camshaft Position Sensor (Intake/Exhaust),
E/R Fuse & Relay Box (RLY. 1)
D4FD : E/R Fuse & Relay Box (RLY. 1), Diesel Box (PTC Heater Relay#1), Lambda Sensor, VGT Control Solenoid Valve
3610A
G4FD : Oxygen Sensor (UP/DOWN), Variable Intake Solenoid Valve, Purge Control Solenoid Valve
G4NA/G4NC : Oxygen Sensor (UP/DOWN), Variable Intake Solenoid Valve, Purge Control Solenoid Valve
D4FD : Camshaft Position Sensor, EGR Cooling Bypass Solenoid Valve, Diesel Box (Glow Relay)

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Maintenance
No.Symbol Relay NameType
37C/FAN LO RELAYPLUG MICRO
38C/FAN HI RELAYPLUG MICRO
39ESS RELAYPLUG MICRO
40BLOWER RELAYPLUG MICRO
41HORN RELAYPLUG MICRO
42PDM 4 (IG2) RELAYPLUG MICRO
43FRONT WIPER RELAYPLUG MICRO
44
PDM 2 (ACC) RELAYPLUG MICRO
BURGLAR ALARM
HORN RELAYPLUG MICRO
45START RELAYPLUG MICRO
46PDM 3 (IG1) RELAYPLUG MICRO
47RR HTD RELAYPLUG MINI
48HAC RELAYPLUG MICRO

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No.Fuse NameFuse ratingProtected component
1GLOW80AGlow Relay
2PTC HEATER #150APTC Heater Relay #1
3PTC HEATER #250APTC Heater Relay #2
4PTC HEATER #350APTC Heater Relay #3
No.Relay NameRelay Type
1Glow RelayMINI PLUG
2PTC Heater Relay #1MINI PLUG
3PTC Heater Relay #2MINI PLUG
4PTC Heater Relay #3MINI PLUG
Engine compartment sub fuse panel (Diesel Engine)
Circuit
Relay Type

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Maintenance
LIGHT BULBS
Use only the bulbs of the specifiedwattage.
✽
✽ NOTICE
After driving in heavy rain or washing
the vehicle, headlight and taillight lenses
could appear frosty. This condition is
caused by the temperature difference
between the lamp inside and outside.
This is similar to the condensation on
your windows inside your vehicle during
rain and doesn’t indicate a problem with
your vehicle. If the water leaks into the
lamp bulb circuitry, have the vehicle
checked by an authorized HYUNDAI
dealer.
Headlight, position light, turn sig-
nal light and front fog light bulb
replacement
(1) Headlight (Low)
(2) Smart cornering light
(3) Headlight (High)
(4) Front turn signal light
(5) Position light
(6) Dedicated lamp (DRL) (if equipped)
(7) Front fog light (if equipped)
WARNING - Working on
the lights
Prior to working on the light, firmly
apply the parking brake, ensure
that the ignition switch is turned to
the “LOCK” position and turn off
the lights to avoid sudden move-
ment of the vehicle and burning
your fingers or receiving an electric
shock.
CAUTION
Be sure to replace the burned-out
bulb with one of the same wattagerating. Otherwise, it may causedamage to the fuse or electric wiring system.
CAUTION
If you don’t have necessary tools,the correct bulbs and the expertise,consult an authorized HYUNDAIdealer. In many cases, it is difficultto replace vehicle light bulbs because other parts of the vehiclemust be removed before you canget to the bulb. This is especiallytrue if you have to remove the head-light assembly to
get to the bulb(s).
Removing/installingthe headlight
assembly can result in damage to the vehicle.OVF071030