belt HYUNDAI I40 2013 Workshop Manual

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Driving your vehicle
EPB (electric parking brake) may be
automatically applied when:
The EPB is overheated
Requested by other systems
✽ ✽NOTICE
If the driver turns the engine off by mis-
take while Auto Hold is operating, EPB
will be automatically applied. (Vehicle’s
equipped with Auto Hold)
If you try to drive off depressing the
accelerator pedal with the EPB applied,
but doesn't release automatically, a
warning will sound and a message will
appear.
If the driver's seat belt is not fastened and the engine hood or tailgate is
opened, a warning will sound and a
message will appear.
If there is a problem with the vehicle, a warning may sound and a message
may appear.
If the above situation occurs, depress the
brake pedal and release EPB by pressing
the EPB switch.
OVF051044
■Type A■Type B
WARNING
To prevent unintentional move- ment when stopped and leaving
the vehicle, do not use the shift
lever in place of the parking
brake. Set the parking brake and
make sure the shift lever is
securely positioned in P (Park).
Never allow anyone who is unfa- miliar with the vehicle to touch
the parking brake. If the parking
brake is released unintentionally,
serious injury may occur.
All vehicles should always have the parking brake fully engaged
when parking to avoid inadver-
tent movement of the car which
can injure occupants or pedestri-
ans.

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When the EPB (electric parking
brake) is not released
If the EPB does not release normally,
take your vehicle to an authorized
HYUNDAI dealer by towing the vehicle
and have the system checked.
AUTO HOLD (if equipped)
The Auto Hold maintains the vehicle in a
standstill even though the brake pedal is
not depressed after the driver brings the
vehicle to a complete stop by depressing
the brake pedal.
Set up
1. With the driver's door, engine hood and tailgate closed, fasten the driver's
seat belt or depress the brake pedal
and then press the Auto Hold button.
The white AUTO HOLD indicator will
come on and the system will be in the
standby position.
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✽
✽
NOTICE
• The Auto Hold does not operate
when:
- The driver's seat belt is unfastenedand driver's door is opened
- The engine hood is opened
- The tailgate is opened
- The shift lever is in P (Park)
- The EPB is applied
• For your safety, the Auto Hold auto- matically switches to EPB in such
cases:
- The driver's seat belt is unfastenedand driver's door is opened
- The engine hood is opened
- The tailgate is opened
- The vehicle is in a standstill for more than 10 minutes
- The vehicle is standing on a steep slope
- The vehicle moved several times
In these cases, the brake warning light
comes on, the AUTO HOLD indicator
changes from green to white, and a
warning sounds and a message will
appear to inform you that EPB has
been automatically engaged. Before
driving off again, press foot brake
pedal, check the surrounding area
near your vehicle and release parking
brake manually with the EPB switch. (Continued)(Continued)
• If the AUTO HOLD indicator lights
up yellow, the Auto Hold is not work-
ing properly. Take your vehicle to an
authorized HYUNDAI dealer and
have the system checked.WARNING
Press the accelerator pedal slow-
ly when you start the vehicle.
For your safety, cancel the Auto Hold when you drive downhill or
back up the vehicle or park the
vehicle.
CAUTION
If there is a malfunction with the dri-ver’s door, engine hood or tailgate open detection system, the AutoHold may not work properly.
Take your vehicle to an authorizedHYUNDAI dealer and have the sys- tem checked.

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Driving your vehicle
Hazardous driving conditions
When hazardous driving conditions are
encountered such as water, snow, ice,
mud, sand, or similar hazards, follow
these suggestions:
Drive cautiously and allow extra dis-tance for braking.
Avoid sudden braking or steering.
When braking with non-ABS brakes pump the brake pedal with a light up-
and-down motion until the vehicle is
stopped.
If stalled in snow, mud, or sand, use second gear. Accelerate slowly to
avoid spinning the drive wheels.
Use sand, rock salt, tire chains, or other non-slip material under the drive
wheels to provide traction when stalled
in ice, snow, or mud.
Reducing the risk of a rollover
This multi-purpose passenger vehicle is
defined as a Multi Purpose Vehicle
(MPV). MPV’s have higher ground clear-
ance and a narrower track to make them
capable of performing in a wide variety of
road applications. Specific design char-
acteristics give them a higher center of
gravity than ordinary vehicles. An advan-
tage of the higher ground clearance is a
better view of the road, which allows you
to anticipate problems. They are not
designed for cornering at the same
speeds as conventional passenger vehi-
cles. Due to this risk, driver and passen-
gers are strongly recommended to buck-
le their seat belts. In a rollover crash, an
unbelted person is more likely to die than
a person wearing a seat belt. There are
steps that a driver can make to reduce
the risk of a rollover. If at all possible,
avoid sharp turns or abrupt maneuvers,
do not load your roof rack with heavy
cargo, and never modify your vehicle in
any way.
SPECIAL DRIVING CONDITIONS
WARNING - Downshifting
Downshifting with an automatic
transaxle, while driving on slippery
surfaces can cause an accident.
The sudden change in tire speed
could cause the tires to skid. Be
careful when downshifting on slip-
pery surfaces.
WARNING - ABS
Do not pump the brake pedal on a
vehicle equipped with ABS.

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Rocking the vehicle
If it is necessary to rock the vehicle to
free it from snow, sand, or mud, first turn
the steering wheel right and left to clear
the area around your front wheels. Then,
shift back and forth between 1st (First)
and R (Reverse) in vehicles equipped
with a manual transaxle or R (Reverse)
and any forward gear in vehicles
equipped with an automatic transaxle.
Do not race the engine, and spin the
wheels as little as possible. If you are still
stuck after a few tries, have the vehicle
pulled out by a tow vehicle to avoid
engine overheating and possible dam-
age to the transaxle.
CAUTION
Prolonged rocking may cause
engine over-heating, transaxle dam-age or failure, and tire damage.
WARNING
Your vehicle is equipped with tires
designed to provide safe ride and
handling capability. Do not use a
size and type of tire and wheel that
is different from the one that is
originally installed on your vehicle.
It can affect the safety and perform-
ance of your vehicle, which could
lead to steering failure or rollover
and serious injury. When replacing
the tires, be sure to equip all four
tires with the tire and wheel of the
same size, type, tread, brand and
load-carrying capacity. If you never-
theless decide to equip your vehi-
cle with any tire/wheel combination
not recommended by HYUNDAI for
off road driving, you should not use
these tires for highway driving.
WARNING - Rollover
As with other Multi Purpose Vehicle
(MPV), failure to operate this vehi-
cle correctly may result in loss of
control, an accident or vehicle
rollover.
Utility vehicles have a significant- ly higher rollover rate than other
types of vehicles.
Specific design characteristics (higher ground clearance, nar-
rower track, etc.) give this vehicle
a higher center of gravity than
ordinary vehicles.
A MPV is not designed for cor- nering at the same speeds as
conventional vehicles.
Avoid sharp turns or abrupt maneuvers.
In a rollover crash, an unbelted person is significantly more like-
ly to die than a person wearing a
seat belt. Make sure everyone in
the vehicle is properly buckled
up.

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Driving in flooded areas
Avoid driving through flooded areas
unless you are sure the water is no high-
er than the bottom of the wheel hub.
Drive through any water slowly. Allow
adequate stopping distance because
brake performance may be affected.
After driving through water, dry the
brakes by gently applying them several
times while the vehicle is moving slowly.
Highway driving
Tires
Adjust the tire inflation pressures to
specification. Low tire inflation pressures
will result in overheating and possible
failure of the tires.
Avoid using worn or damaged tires which
may result in reduced traction or tire fail-
ure.
✽ ✽
NOTICE
Never exceed the maximum tire inflation
pressure shown on the tires.
Fuel, engine coolant and engine oil
High speed travel consumes more fuel
than urban motoring. Do not forget to
check both engine coolant and engine
oil.
Drive belt
A loose or damaged drive belt may result
in overheating of the engine.
WARNING
Underinflated or overinflated
tires can cause poor handling,
loss of vehicle control, and sud-
den tire failure leading to acci-
dents, injuries, and even death.
Always check the tires for proper
inflation before driving. For prop-
er tire pressures, refer to section
8, “Tires and wheels”.
Driving on tires with no or insuffi- cient tread is dangerous. Worn-
out tires can result in loss of
vehicle control, collisions, injury,
and even death. Worn-out tires
should be replaced as soon as
possible and should never be
used for driving. Always check
the tire tread before driving your
vehicle. For further information
and tread limits, refer to section
7, “Tires and wheels”.

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What to do in an emergency
IF THE ENGINE OVERHEATS
If your temperature gauge indicates over-
heating, you will experience a loss of
power, or hear loud pinging or knocking,
the engine is probably too hot. If this hap-
pens, you should:
1. Pull off the road and stop as soon as itis safe to do so.
2. Place the shift lever in P (automatic transaxle) or neutral (manual
transaxle) and set the parking brake. If
the air conditioning is on, turn it off.
3. If engine coolant is running out under the vehicle or steam is coming out
from the hood, stop the engine. Do not
open the hood until the coolant has
stopped running or the steaming has
stopped. If there is no visible loss of
engine coolant and no steam, leave
the engine running and check to be
sure the engine cooling fan is operat-
ing. If the fan is not running, turn the
engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,
check to see that it is tight. If the drive
belt seems to be satisfactory, check
for coolant leaking from the radiator,
hoses or under the vehicle. (If the air
conditioning had been in use, it is nor-
mal for cold water to be draining from
it when you stop). 5. If the water pump drive belt is broken
or engine coolant is leaking out, stop
the engine immediately and call the
nearest authorized HYUNDAI dealer
for assistance. 6. If you cannot find the cause of the
overheating, wait until the engine tem-
perature has returned to normal. Then,
if coolant has been lost, carefully add
coolant to the reservoir to bring the
fluid level in the reservoir up to the
halfway mark.
7. Proceed with caution, keeping alert for further signs of overheating. If over-
heating happens again, call an author-
ized HYUNDAI dealer for assistance.
CAUTION
Serious loss of coolant indicates
there is a leak in the cooling systemand this should be checked as soonas possible by an authorizedHYUNDAI dealer.
WARNING
While the engine is running, keep
hair, hands and clothing away from
moving parts such as the fan and
drive belts to prevent injury.
WARNING
Do not remove the radiator cap
when the engine is hot. This can
allow coolant to blow out of the
opening and cause serious burns.

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At least monthly:
Check coolant level in the enginecoolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn sig-
nals and hazard warning flashers.
Check the inflation pressures of all tires including the spare.
At least twice a year (i.e., every Spring and Fall) :
Check radiator, heater and air condi- tioning hoses for leaks or damage.
Check windshield washer spray and wiper operation. Clean wiper blades
with clean cloth dampened with wash-
er fluid.
Check headlight alignment.
Check muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tires and loose wheel lug nuts.
At least once a year :
Clean body and door drain holes.
Lubricate door hinges and checks, andhood hinges.
Lubricate door and hood locks and latches.
Lubricate door rubber weatherstrips.
Check the air conditioning system.
Check the power steering fluid level.
Inspect and lubricate automatic transaxle linkage and controls.
Clean battery and terminals.
Check the brake (and clutch) fluid level.

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7
NORMAL MAINTENANCE SCHEDULE - FOR GASOLINE ENGINE (1.6L/2.0L) - GDI/DIESEL ENGINE (1.7L) (ONLY EUROPE)
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all
vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is deter-
mined by whichever occurs first.
*
1: Check the engine oil level and leak every 500 km (350
miles) or before starting a long trip.
*
2: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or
equivalent">. If the diesel fuel specifications don't meet the
EN590, it must be replaced according to the severe mainte-
nance schedule.
*
3: If the recommended oil is not available, replace engine oil and engine oil filter every 20,000 km or 12 months.
*
4: If the recommended oil and oil filter are not available, replace engine oil and engine oil filter every 15,000 km or
12 months.
*
5: The engine oil level should be checked regularly and main- tained properly. Operating with an insufficient amount of oil
can damage the engine, and such damage is not covered
by warranty.
*
6: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or
equivalent">. If the diesel fuel specifications don't meet the
EN590, it must be replaced more frequently. If there are
some important safety matters like fuel flow restriction,
surging, loss of power, hard starting problem etc., replace
the fuel filter immediately regardless of maintenance sched-
ule and consult an authorized HYUNDAI dealer for details. *
7: The fuel filter is considered to be maintenance free but peri-
odic inspection is recommended for this maintenance
schedule depends on fuel quality. If there are some impor-
tant matters like fuel flow restriction, surging, loss of power,
hard starting problem etc, replace the fuel filter immediately
regardless of maintenance schedule and consult an author-
ized HYUNDAI dealer for details.
*
8: Manual transaxle fluid should be changed anytime they have been submerged in water.
*
9: Inspect drive belt tensioner, idler and alternator pulley and if necessary correct or replace.
*
10: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the
coolant filled at the factory. An improper coolant mixture
can result in serious malfunction or engine damage.
*
11: Inspect for excessive valve noise and/or engine vibration and adjust if necessary. An authorized HYUNDAI dealer
should perform the operation.
*
12: If good quality gasolines that meet Europe Fuel standards
(EN228) or equivalents including fuel additives is not avail-
able, one bottle of additive is recommended. Additives are
available from your authorized HYUNDAI dealer along with
information on how to use them. Do not mix other additives.
*
13: Driving in outer temperature over 40 °C (104 °F) or driving over 170 km/h (106 mile/h) must conform the severe driving
condition.

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Maintenance
NORMAL MAINTENANCE SCHEDULE - FOR GASOLINE ENGINE (1.6L/2.0L) - GDI/DIESEL ENGINE (1.7L) (ONLY EUROPE) (CONT.)
90,000 km (60,000 miles) or 72 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
(90,000 km (60,000 miles) or 36 months)
❑ Inspect disc brakes and pads
(90,000 km (60,000 miles) or 36 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, fuel hoses and connections (Diesel)
❑ Inspect parking brake
(90,000 km (60,000 miles) or 36 months)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
(90,000 km (60,000 miles) or 36 months)
❑ Inspect valve clearance (Gasoline 1.6) *11
(Continued)
(Continued)
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Diesel) *1 *2 *3 *5
❑ Replace engine oil and filter (Gasoline) *1 *4 *5 *13
❑ Replace fuel filter cartridge (Diesel) *6
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Diesel) *9
(At first, 90,000 km (60,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect drive belt (Gasoline) *9
(At first, 90,000 km (60,000 miles) or 72months
after that, every 30,000 km (20,000 miles) or 24months )
❑ Add fuel additives (Gasoline) *12
(Every 15,000 km or 12months)